Auber Instruments SYL-2381-SSR Instruction Manual

AUBER INSTRUMENTS WWW.AUBERINS.COM
2018.02 P1/6
SYL-2381-SSR PID TEMPERATURE CONTROLLER
INSTRUCTION MANUAL
Version 1.0 (Feb, 2018)
Caution
conditions. If failure or malfunction of it could lead to an abnormal operating condition that could cause personal injury or damage to the equipment or other property, other devices (limit or safety controls) or systems (alarm or supervisory) intended to warn of or protect against failure or malfunction of the controller must be incorporated into and maintained as part of the control system.
Installing the rubber gasket supplied will protect the controller front panel from
dust and water splash (IP54 rating). Additional protection is needed for higher IP rating.
This controller carries a 90-day warranty. This warranty is limited to the
controller only.
1. Features
The PID control with artificial intelligent enhancement for precision temperature
control.
Auto-tuning function can find the best PID parameter automatically.
ON/OFF control mode for refrigerator, motor and solenoid valve control
application.
SSR output control: 6V DC.
Bumpless transfer between Auto and Manual control mode.
Optional serial communication port (RS-485/Modbus_RTU).
The output can be set for SSR output control or relay contactor control by the
user.
Support 10 different types of commonly used temperature sensor inputs.
2. Specifications
Input type
Thermocouple (TC): K, E, S, R, J, T, B, WRe3/25 RTD (Resistance temperature detector): Pt100, Cu50
Input range
See Table 2
Display
Dual lines, four digits, ° F or °C
Display resolution
1° C, 1°F; or 0.1° C, 0.1° F with Pt100
Accuracy
± 0.2% or ± 1 unit of full input range
Control mode
PID, manual
Output mode
Relay contact: 3 A at 240 VAC. SSR output: 6V DC.
Alarm
Process high/low alarm
Power consumption
< 2 Watt
Power supply
85 ~ 260 VAC / 50 ~ 60 Hz or 85 ~ 260 VDC
Communication (optional)
RS-485 (Modbus_RTU)
Operating condition
0 ~ 50° C, 85% RH
Mounting cutout
45 x 45 mm
Dimension
48 x 48 x 82 mm (1/16 DIN)
3. Front Panel and Operation
1
2345
7
6
Figure 1. Front panel
AL1: Relay J1 output indicator.
AT: ON for manual mode. Blinking during auto-tuning process. OUT: main output indicator.
Up key: value increment / select the next parameter. Down key: value decrement / select previous parameter. Shift key: start auto tuning / shift digit / check output percentage* Set key: confirm change / switch between Manual and Auto mode. PV window: measured temperature, or, Process Value (PV) SV window: set temperature, or, Set Value (SV)
Note *: Press Shift key momentarily to change the SV window from set temperature to real-time output percentage. It will be display as “oXXX”. For example, o 90” means the current output percentage is 90%. Press Shift key again to switch back to set temperature.
4. Terminal Wiring (back view)
6 7
8 9 10
11
12
13
14
1
2
3
4 5
+
-
SSR
J1
+ -
RTD
TC
Power
AC/DC
85-260V
RRW
(Optional
)
RS485
A+
B-
Figure 2. Terminal assignment of SYL-2381-SSR.
Instruction Manual
AUBER INSTRUMENTS WWW.AUBERINS.COM
2018.02 P2/6
4.1 Sensor connection
4.1.1 Thermocouple
The thermocouple should be connected to terminals 9 and 10. Make sure that polarity is correct. There are two commonly used color codes for the K type thermocouple. US color code uses yellow (positive) and red (negative). Imported DIN color code uses red (positive) and green/blue (negative). The temperature reading will decrease as temperature increases if the connection is reversed.
4.1.2 RTD sensor
For a three-wire RTD with standard DIN color code, the two red wires should be connected to the terminals 9 and 10. The white wire should be connected to terminal 8. For a two-wire RTD, the wires should be connected to terminals 8 and
9. Jump a wire between terminals 9 and 10.
For PT100 sensor, set Input Sensor Type, Inty, to P100 (1 degree resolution) or P10.0 (0.1 degree resolution).
4.2 Power to the controller
The power cables should be connected to terminals 1 and 2. Polarity does not matter. It can be powered by 85 - 260 V AC or DC power source. Neither a transformer nor jumper is needed to wire it up. For the sake of consistency with the wiring example described later, we suggest you connect the hot wire to terminal 2 and neutral to 1. Since the controller is in a plastic shell, ground wire is unnecessary.
4.3 Output connection
Three control output options are offered by this controller: (1) The SSR control output provides an 6V DC signal. (2) J1 relay output can be used to turn on a contactor or a solenoid valve. It can also drive a small heater directly if the heater draws less 3 Ampere.
4.3.1 Connecting the load through SSR
Connect terminal 7 to the negative input and terminal 6 to the positive input of the SSR. Set the Control Output Mode (outy) to 1, 2, or 5 depending on the control mode to be used. Then set the Main Output Mode (Coty) to “SSR”. See Figure 11 for an example. Please note that the “0-20” or “4-20” options are not available on this model.
4.3.2 Drive the load through J1 relay
Assuming the controller is powered by a 120 V AC source and the contactor has a 120 V AC coil, jump a wire between terminal 2 and 4. Connect terminal 5 to one lead of the coil and terminal 1 to the other lead of the coil. Set the system Control Output Mode (outy) to 3 or 4 depending on the control mode to be used. Please see Figure 10 for an example.
4.4 Note for first time users
For first time users with no prior experience with PID controllers, the following notes may prevent you from making a few common mistakes.
4.4.1 Power to the heater does not flow through terminal 4 and 5 of the controller.
The controller consumes less than 2 watts of power. It only provides a control signal to the relay. Therefore, 20 gauge wires are sufficient for providing power to terminal 1 and 2. Thicker wires may be more difficult to install.
4.4.2 The J1 relay is “dry single pole switch”. It does not provide power by itself. Figure 10 shows how the J1 relay is wired to pass the 120 V AC power to drive an external contactor which requires 120 V AC for its coil. If the coil of the contactor requires a different voltage than the power supplied to the controller, an additional power source will be needed.
4.4.3 SSR output power does not come from the input of the SSR. The output of the SSR is a single pole switch between terminal 1 and 2 of the SSR. The input of the SSR is for control, or triggering, the SSR. (Please note we are talking about the SSR itself, not the SSR control output of the controller). Figure 11 shows how the SSR output should be wired. When switching a North American 240VAC power, the heater will be live even when the SSR is off. Users should install a double pole mechanical switch to the power input.
5. Parameter Settings
For safety reasons, control parameters are divided into three groups with different pass codes. You should only give the code to those who have the responsibility and knowledge of how to properly change it. Code 0089 contains parameters for system configuration that may need to be changed during the initial set up. Code 0036 contains parameters for tuning the control performance. Code 0001 is for changing set temperature and alarm settings.
5.1 System configuration parameters (accessed by code 0089) The system configuration parameters are listed in Table 1. To change the parameters, press SET key briefly, enter the code “0089” and press SET key again. The procedures to change system parameters are shown in the flow chart in Figure 3.
Operation Mode
0089
Enter Code
Parameter Display
Control output mode
inty
X
XXXX
X
XXXX
outy
hy
psb
Main output mode
Input offset
SET SET
SET
SET
SET
SET
SET
X
rd
Control function
SET
X
corf
Display unit(C/F)
end
SET
SET
SET
SET
SET
Input sensor type
XXXX
SET
SET
XXXX
coty
SET
Hysteresis band
SET
SET
XX
id
Unit ID
SET
SET
XXXX
baud
Baud rate
SET
Figure 3. System parameters setup flow chart.
(1) Press SET key to enter setting mode;
(2) Press >, V, or key to adjust parameters;
(3) Press SET key to confirm;
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