Auber Instruments SYL-2362B Instruction Manual

AUBER INSTRUMENTS WWW.AUBERINS.COM
Instruction Manual
SYL-2362B PID TEMPERATURE CONTROLLER
INSTRUCTION MANUAL
Version 2.6
Caution
 This controller is intended to control equipment under normal operating
conditions. If failure or malfunction o f it cou ld lea d to an abnorm al ope rating condition that could cause person al injury or damage to the equipment o r other property, other devices (limit or safety contro ls) or systems (alarm or supervisory) intended to warn of or protect against failu re or malfunction of the controller must be incorporated into and maintained as part of the control system.
 Installing the rubber gasket supplied will protect the controller front panel
from dust and water splash (IP54 rating). Additional protection is needed for higher IP rating.
 This cont roller carries a 9 0 - d a y w a r r a n t y . This warranty is limited to the
controller only.
1. Features
 The PID control with artificial intelligent enhancement for precision
temperature control.
 Auto-tuning function can find the best PID parameter automatically.  On/off control mode for refrigerator, motor and solenoid valve control
application.
 Bumpless transfer between Auto and Manual control.  Limit control for safety protection and special applications.  The output can be set for SSR output control or relay contactor control by
the user.
 Two contact relays can be configured as one PID and one alarm output,
dual alarm outputs, or dual On/off control.
 Support 10 different types of commonly used temperature sensor inputs.
3. Front Panel and Operation
Figure 1. Front panel
AL-1 Relay J1 output indicator AL-2 Relay J2 output indicator AT/M- On for manual mode. Blinking during auto-tuning process OUT- SSR output indicator
Value increment/Select next parameter Value decrement/Select previous parameter Auto tuning/Digit shift Set/Confirm/Manual Auto switching/Reset (for Limit control mode) Measured temperature, or, Process Value (PV) Set temperature, or, Set Value (SV)
4. Terminal Wiring (back view)
2. Specification
I n p ut typ e Inpu t range S ee tabl e 2
Display Dual lines, four digits, °F or °C Display res olution 1°C, 1°F; or 0.1°C, 0.1°F with Pt100 Acc uracy ±0.2% or ±1 unit of full input range Control m o de P ID, On-off. Li mit, Manual Output mode Relay contact: 3A at 240V AC, SS R : 8VDC, 40 mA. Al ar m P rocess high/low alarm Power consumption <2 Watt Power supply 12-30V D C, 12- 18V A C (with diode) Sample rate 4 samples/sec Operating condition 0 ~ 50 °C, ≤85% RH Mounting cutout 45 x 45 m m Dim ension 48x48x75mm (1/16 D IN)
SSR
-
+
67
1
+
Power
Input
4.1 Sensor connection
4.1.1 Thermocouple
The thermocouple should be connected to terminals 9 and 10. Make sure that polarity is correct. There are two commonly used color codes for the K type thermocouple. US color code uses yellow (positive) and red (negative). Imported DIN color code uses red (positive) and green/blue (negative). The temperature reading will decrease as temperature increases if the connection is reversed.
8910
11 12
2
3
-
Figure 2. Wiring diagram
TC
RTD
+-
13 14
45
NC NO
J1
RRW
to terminal 11
NC
J2
NO
2018.07 P1/5
AUBER INSTRUMENTS
WWW.AUBERINS.COM
Instruction Manual
4.1.2 RTD sensor
For a three-wire RTD with standard DIN color c ode, the t wo red wires should be connected to the terminals 9 an d 1 0 . The white wire should be connected to terminal 8. For a two-wire RTD, the wires should be connected to terminals 8 and 9 . Jump a wire between terminals 9 and 10. Set controller input type, Inty, to P100 (1° resolution) or P10.0 (0.1° resolution).
4.2 Power to the controller
This controller can be powered by 1 2 - 3 0 V DC or 12-18 V AC. The power input cables are connected to terminal 1 & 2. For DC power source, t e r m i n a l 1 i s positive and 2 is negative. For AC power source, a diode is needed to be wired in serial with the AC power source to th e controller terminals (to convert AC to DC).
4.3 Control output connection
Two control output options are offered by th is controller. ( 1) The SSR control output provides a n 8V DC signal that can control up to 4 SSRs in parallel. (2) The J 2 relay output can be used to turn on a contactor or a sole noid valve. It can also drive a small heater directly if the heater draws <3 Ampere. F o r application that needs two control outputs, such as one for heating and other for cooling, J1 relay can be used for the second output with on/off control mode. Please note J1 can’t be used for main control output. Both J1 and J2 can be used as alarm output if they are not used as control output.
4.3.1 Connecting the load through SSR
Connect the terminal 7 to the negative inpu t and terminal 6 to the positive input of the SSR. Set the system output configuration , o uty, to 2, 3 or 6 - de pending on the control mode used. See Figure 10 for details.
4.3.2 Connecting the load through the built-in relay
J1 relay is for alarm output only. Assuming the controller and the load are powered by a 12V DC source, jump a wire between terminals 2 and 14. Connect terminal 13 to on e lead of the l o ad and t erminal 1 to the other lead of the load. Set the system output configuration, o uty, to 1, 4, or 5 - depending on the control mode used. Please see Figure 11, 12 and 13 for examples.
4.4 For first time users without prior experience with PID controllers, the following notes may prevent you from making common mistakes:
4.4.1 The power to the heater does not flow through terminal 1 and 2 of the controller. The controller consumes less than 2 watts of power. It only provides a control signal to the relay. Therefore, 20 gauge wires are sufficient for providing power to terminal 1 and 2. Thicker wires may be more difficult to install.
4.4.2 The J1, J2 relay are “dry single pole switches”. They do not provide power by themselves. Figure 11 shows how it is wired when providing a 12V output (or when output has the same voltage as the power for controller). If the load of relay requires a different voltage than that for the controller, an additional power source will be needed (Please see the alarm wiring of Figure 10 and controller output J2 of Figure 12 for examples).
4.4.3 SSR output power does not come from the input of the SSR. The output of the SSR is a single pole switch between terminal 1 and 2 of the SSR. The input of the SSR is for control, or triggering, the SSR. (Please note we are talking about the SSR itself, not the SSR control output of the controller). Figure 10 shows how the SSR output should be wired. When switching a North American 240V AC power, the heater will be live even when the SSR is off. User should install a double-pole mechanical switch to the power input.
5. Parameter Setting
For safety reasons, the controller parameters are divided into three groups with different pass codes. You should only give the code to those who hav e the responsibility and knowledge of how to properly change it. Code 0089 contains the parameters for system configuration that may need to change during the initial set up. Code 0036 contains the parameters for tuning performance. Code 0001 is for controlling temperature and alarm settings.
5.1 System Configuration Parameters (accessed by code 0089)
The system configuration parameter s are lis ted in table 1. To change the parameters , press , enter code “0089” and press agai n. Th en, fo llow
SET SET
the flow chart in Figure 3.
Operation Mode
XXXX
Enter Code
SET SET
0089
SET
Parameter Display
inty
outy
HY
atdu
psb
rd
corf
end
Input Sensor Selection
SET
XXXX
Output mode selection
SET
Hysteresis Band
SET
XXXX
Autotune offset
SET
Input offset
SET
XXXX
Heating/Cooling
SET
Display Unit(C/F)
SET
SET
SET
X
SET
SET
X
SET
SET
X
SET
X
Figure 3. System setup flow chart
(1) Press to enter setting mode (2) Press , and to enter parameters (3) Press to confirm
SET
>
SET
(4) Press or to select the new parameter.
Table 1. System configuration parameters
Inty
outy
Hy
Atd u
PSb
rd
CorF
End
Code
Inty Input Sensor T y pe See table2 K 1
outy Control Output Mode 0, 1, 2, 3, 4, 5, 6 2 2
Hy Hys teresis Band 0~9999 3 3
Atdu Autotune Offset 0~200(deg) 10 4
PSb Input Offset -100~100(deg) 0 5
rd C ontrol Func tion 0: heating 1: Cooling 0
CorF Display Unit 0: °C 1:°F 1
End Exit
Description Setting R ange Initial Note
Note 1. The controller is preset for K type thermocouple input. If any other type of sensor is used, the Inty value needs to be changed to the corresponding symbol as shown in Table 2.
Table 2. Temperature sensor code
t
r
j
WRE
b
s
k
e
P10.0
P100
Cu50
Symbol
r TC, T ype R -50~1600 °C; -58~2900 °F
J TC , T ype J -200~1200 °C; -320~2200 °F
WRE TC , WRe3/25 0~2300 °C; 32~4200 °F
b TC , T ype B 350~1800 °C; 660 ~3300 °F s T C , T ype S -50~1600 °C; -58~2900 °F k T C , T ype K -200~1300 °C; -320~2400 °F
e TC , Type E -200~900 °C; -320~1650 °F P10.0 RTD, Pt100 -99.9~600.0 °C; -99.9~999.9 °F P100 RT D, Pt100 - 200~600 °C; -320~1100 °F Cu50 RTD, Cu50 -50.0~150.0 °C; -60~300 °F
Description Working Tem perature Rang e
t T C , T ype T -200~400 °C; -320~752 °F
Note 2. The value of outy determines the control mode. When it is set to: 0 - Relay J1, J2 as alarm output; SSR output disabled; 1 - Relay J1 as alarm output; J2 as PID controlled relay contact output; SSR output disabled;. 2 - Relay J1, J2 as alarm output; SSR PID control output; 3 - Relay J1, J2 as alarm output; SSR On/off control output;
2018.07 P2/5
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