Auber TD400P Instruction Manual

AUBER INSTRUMENTS WWW.AUBERINS.COM
2015.06 P1/5
TD400P Programmable Temperature Controller
Version 1.1 (Oct, 2017)
1. Overview
This controller is a plug and play controller. No wiring is needed for the heater or cooler. Both the heating and cooling control modes are simple on/off control, similar to a mechanical thermostat but with much higher precision due to adjustable hysteresis band, precise sensor and digital read out. Anti-short function is provided for cooling to protect the compressor from being turned on with high pressure Freon.
Different operation temperature ranges of the two outputs can be set separately. Once the cooling range is set, the controller program will automatically limit the heating range to prevent both heating and cooling from being turned on at the same time.
A digital silicon band gap sensor is used. The advantage is being much more reliable in moisture environment than thermistor sensor. It can be immersed over extended period of time. It also has a more uniform accuracy over an entire specified temperature range.
2. Specifications
Table 1. Specifications
Temperature Control Range
-50 ~ 105° C, -58 ~ 221°F
Temperature Resolution
0.1° C (between -9.9 ~ 99°C) 1° C (between -50 ~ 10°C, 100 ~ 120° C)
0.1° F (between -9.9 ~ 99.9°F) 1° F (between -58 ~ 10° F, 100 ~ 248° F)
Temperature Accuracy
0.5 ° C or 0.9 °F
Temperature Control Mode
On/Off Control. Heating and Cooling
Temperature Control Output
10A, 120 V or 240 VAC *
Timer Range
Each step: 0.1 to 99.9 Hours or 1 to 999 Minutes
Timer Resolution
0.1 Hours or 1 Minute
Max Programmable Time
799.2 hours or 33.3 days (for total 8 steps)
Audio Alarm
High and low limit
Sensor Type
Silicon Band Gap Sensor
Sensor Size
0.25" OD (6.35 mm) x 1" (25mm) long
Ambient Temperature
-20 ~ 50° C (0 ~ 120°F)
Dimension
91 x 140 x 46mm
Input Power
85 ~ 242 VAC, 50 Hz / 60 Hz
Sensor Cable Length
6 ft (2 m)
Power Cable Length
3 ft (1 m)
Warranty: One (1) year.
*: Either heating or cooling device is limited to 10 Amps. The output voltage is same as input voltage. When the controller is plugged into 120V AC, the output will be 120VAC. If the controller is connected to 240 VAC, the output will be 240VAC also.
3. Front Panel
Up Key
Down Key
Set Key
Cooling Device
Socket
Heating Device Socket
Heating Device Indicator
Cooling Device
Indicator
Display
Start Key
Pause/Stop Key
Mute Key
Prog. Step Key
Run indicator
Figure 1. Front Panel.
Display window: display temperature reading and parameters. RUN indicator: the green LED indicator is on when the program is running. START key: start executing the program. PAUSE/STOP key: short press it to pause the program; long press it for 4
seconds to stop the program (only when the program is already been paused).
MUTE key: silent the alarm buzzer. STEP key: jump to different step; check the running step. SET key: access the program settings and parameter settings. UP key: increase the value. DOWN key: decrease the value. Cooling device socket: supply power to cooling device. Cooling device indicator: green LED indicator; it is on when the cooling
device socket is energized.
Heating device socket: supply power to the heating device. Heating device indicator: red LED indicator lit; it is on when the heating
device socket is energized.
4. Basic Operation
Here are the basic operating procedures to use this controller. To fully understand the functions on this controller, please read the entire manual.
1) Connect the temperature sensor to the sensor socket that is located on the top of the controller. Please check the alignment of the slot on the plug with the key on the socket. (See section 12 for details.)
2) Plug the controller’s power cord to a wall outlet.
3) Set up the program and system parameters. Please read the rest of this manual for details.
4) Connect the cooling device and/or heating devices to the output sockets on this controller.
5) Press START key to start running the program.
Instruction Manual
AUBER INSTRUMENTS WWW.AUBERINS.COM
2015.06 P2/5
5. Mode Selection
This controller has 5 different modes: program run, program hold, program stop, parameter setting, and programming mode. Before powering on the controller, please connect the sensor cable to it. If no sensor is connected, the controller will show error code “Err”, indicating no sensor is detected. When the controller is powered on, it enters the Program Hold mode. It will flash measured reading temperature value and “hold” alternatively. The controller will start controlling temperature according to the saved setting, but the timer is paused.
Program
Hold
Parameter
Setting Mode
Program
Run
Program
Stop
Programming
Mode
2 s
4 s
START
START
STOP
SET
PAUSE
Controller
Power Up
SET
Figure 2. Switching between different modes.
Program Running: The controller executes the saved program. The green indicator RUN is lit, and the timer is running. The display window should show the current temperature reading. The controller will send power to its heating/cooling sockets to regulate temperature. When the program is running, press PAUSE key will put the controller to Program Hold mode. Program Holding: Controller pauses the time but it still regulates the temperature at the current set value. The RUN indicator is off. The display window flashes between the reading temperature and “Hold”. To resume the program, press START key. To completely stop the program, hold the STOP key for 4 seconds. Program Stop: The execution of the program is terminated. Controller outputs are deactivated and timer is also stopped. The RUN indicator is off. The display window flashes between the reading temperature and “Stop”. To start the program, press the START key. The controller will start regulating the program from the first step. Programming Mode: Review and edit temperature set value and set time for each steps. When the controller is in Program Run, Hold, or Stop mode, press SET key to enter the Programming mode. Please see Figure 4 for details. Parameter Setting Mode: Review and edit system parameters. When the controller is in Program Run, Hold, or Stop mode, hold the SET key for 2 seconds to enter the Parameter Setting mode. Please see Figure 3 for details.
6. Parameter Setup
Please see Table 2 for a list of parameters and see Figure 2 for the flow chart of how to set the parameters. Please note that parameters will remain unchanged unless you press set key to confirm the change.
Table 2. Parameters Description.
Code
Description
Setting
Range
Initial
Note
AH
AH
Deviation high alarm
0.5~999.9
20.0 1 AL
AL
Deviation low alarm
0.5~999.9
20.0
1
Hy
HY
Temp. Control Hysteresis
Band
0.5~99.9
1.0
2
CdF
CDF
Cooling Differential
0.5~99.9
5.0 3 HdF
HDF
Heating Differential
0.5~99.9
5.0 4 oFS
Ofs
Temp. Offset
-99.9~99.9
0
5
AS
AS
Anti-short Cycle Delay (only
for cooling socket)
M 0~ M99
(0~99 min)
M 0
6
A-M
A-M
Power Outage/Startup
Modes
S,M,C
S
7
PrG
PrG
Program Modes
on, off
ON 8 SFA
SFA
Sensor Failure Operation
0-0, 0-1, 1-0
0-0 9 Time
time
Time unit
H, M
H
10
C-F
C-F
Temperature unit
ºF, º C
ºF
11
Note 1. AH, deviation high alarm; AL, deviation low alarm: Assuming measured temperature is PV and set temperature is C. When PV - C is above AH, the built-in buzzer will turn on (deviation high alarm); when H – PV is above AL, the built-in buzzer will turn on (deviation low alarm). User can mute the alarm by momentarily pressing the Mute key. The alarm will remain inactive until the process value moves out of the alarm zone. Both alarms are deviation alarms, i.e., if AH = 20, AL = 30, and the Set Temperature (C) is 50F, the alarm will be activated if the temperature is above 70F or below 20F. The alarm function is suppressed at powering up or when the program is jumped from one step to another step. It will be activated automatically once the measured temperature enters the none-alarm zone (between C - AL and C + AH).
Note 2. Hy, Temperature Control Hysteresis Band, or Temperature Control Dead Band: This parameter set up a dead band (between C - Hy and C + Hy) within which either the heating device or cooling device will not work. The minimum value for Hy is 0.5. The Hy value should not be too small if the system has sluggish response. Otherwise, it may result in the heating device and the cooling device working against each other, wasting energy and causing oscillation.
Note 3. CdF, Cooling Differential: This is the differential band between turn on and turn off the cooling device. It is set to the higher side of the temperature set point (C + Hy). The cooling device will turn on when temperature is above (C + Hy + CdF), and turn off when temperature is below (C + Hy). For compressor based cooling device, the CdF value should not be set too small to prevent frequent cycling.
Note 4. HdF, Heating Differential: This is the differential band between turn on and turn off the heating device. It is set to the lower side of the temperature set point (C - Hy). The heating device will turn on when temperature is below (C - Hy – HdF), and turn off when temperature is above (C – Hy). For example, if Set Temperature C = 50, Hy = 5, CdF = 3, HdF = 2, then the heating device will turn on when process temperature is lower than 43 (C - Hy ­HdF) and turn off when process temperature rise above 45 (C - Hy). The cooling device will turn on when process temperature is above 58 (C + Hy + CdF) and turn off when process temperature drop below 55 (C + Hy).
Note 5. oFS, Temperature Offset: oFS is used to compensate the error produced by the sensor or input signal itself. For example, if the unit displays 37 when the actual temperature is 32. Set parameter oFS = - 5 will make the controller display 32.The displayed process temperature = actual measured temperature + oFS.
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