atwood Wheel Pin Box User Manual

LITERATURE NUMBER MPD 71074
Frame Penetration
1-1/2" minimum
Model AB-72
Model AB-34
Bottom View
Frame Penetration
1-3/4" minimum
Model AB-34HD
holes for locating
weld depth
holes for locating
weld depth
Weld here full length
both sides
TRAILER FRAME
TRAILER FRAME
TRAILER FRAME
Weld sides and rear of
horizontal flange
Weld here full length
both sides
5TH WHEEL
9
ENGLISH, FRANÇAIS (et Canada)
SAFETY ALERT SYMBOLS
Safety Symbols alert you to potential personal safety hazards. Obey all safety messages following these symbols.
WARNING CAUTION
avoid possible avoid possible injury or death injury and/or property damage
FOR YOUR SAFETY READ ALL INSTRUCTIONS
BEFORE INSTALLATION AND OPERATION
The Atwood 5th Wheel Pin Box is intended for use on recreation vehicle 5th wheel-type trailers only.
CAPACITY
AB-72 75690 72° 18,000 lbs. SAE/CSA AB-34 75700 34° 10,000 lbs. SAE/CSA AB-34HD 75705 34° 18.000 lbs. SAE/CSA
DO NOT EXCEED THIS CAPACITY
PIN BOX
•Installation •Operation •Maintenance
Effective 11/21/07
OPERATION
1. See the 5th Wheel hitch manufacturer’s operating instructions for coupling and uncoupling procedures.
MAINTENANCE
1. Inspect nuts, bolts, king pin, skid plate and bolt holes at least every 2,000 miles of operation for signs of stress or cracking. Torque the bolts to 50-55 ft. lbs.
2. Skid plate surface may need to be cleaned in order to evaluate condition. If skid plate or any portion of the pin box connection shows bending or cracking, replace the pin box immediately.
3. Grease contact surface of pin box with a lithium base grease every 2,000 miles of operation or monthly during use to reduce wear and provide easier turning.
4. Contact Atwood Mobile Products for warranty information.
CAUTION
PERSONAL INJURY AND/OR PRODUCT DAMAGE
Do not repair worn or damaged pin box. Pin box must be replaced.
Do not make alterations to pin box.
TRAILER CAN MOVE OR COLLAPSE
Know the vehicle weight and all added payload. DO NOT exceed the
gross vehicle weight rating indicated on the pin box.
Use only with 5th wheel hitches designed for use with SAE 2˝ kingpin.
WARNING
INSTALLATION
1. Assemble pin box before welding to the trailer frame. Use eight (four per side) 1/2˝ x 13˝ UNC x 1˝ long, grade 5 bolts with lock nuts that are supplied and assemble to the desired height. Tighten bolts to 50-55 ft. lbs. torque.
2. Place 3/8˝ diameter rods through the holes in the sides of the pin box to provide stops for locating the correct depth in the frame.
3. AB-72 pin box must penetrate trailer frame a minimum of 1-3/4˝. AB-34 and AB-34HD must penetrate trailer frame a minimum of 1-1/2˝.
4. Pin boxes must be welded full length along trailer frame on both sides and also across front of pin box to front frame member as shown. Use 5/16˝ fillet weld No. E601 AWS welding rod 5/16˝ diameter, machine amps (AC or DCRP) @ 160-180 with 50 volts.
5. AB-34HD has a flanged, reinforcing plate on the rear of the pin box.
Weld the flange to the frame, also.
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