1120 North Main Street • Elkhart, IN 46514
USA & Canada : 1-866-869-3118
Internet: http://www.atwoodmobile.com
WARNING
Installation of this appliance must be made in accordance with the written
instructions provided in this manual. No agent, representative or
employee of Atwood or other person has the authority to change, modify
or waive and provision of the instructions contained in this manual.
WARNING
Avoid possible injury or death
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, personal injury or loss of life. Refer to the
installation instructions and/or owner’s manual provided with this
appliance. A qualified installer, service agency or the gas supplier must
perform installation and service.
CRITICAL INSTALLATION WARNINGS
DO NOT install furnace on material that restricts return air, like carpet
or any soft material such as vinyl.
DO NOT install furnace where clearance to combustibles cannot be
maintained.
DO NOT modify furnace in any way.
DO NOT alter furnace for a positive grounding system.
DO NOT hi pot furnace unless electronic ignition system (circuit
board) has been disconnected.
DO NOT use battery charger to supply power to DC model furnace
even when testing.
DO NOT use 120-volt AC current with DC models.
DO NOT use furnace cabinet area as a storage compartment.
DO NOT vent furnace with venting system serving another appliance.
DO NOT vent furnace to an outside enclosed porch area.
DO NOT use for temporary heating of buildings or structures under
construction.
Protect building materials from degrading from flue gas exhaust.
Protect furnace electrical components from water.
Compartment must be closed when operating unit.
Should the gas supply fail to shut off or if overheating occurs, shut off
the gas valve to the furnace before shutting off the electrical supply.
DO NOT use this furnace if any part has been under water.
CAUTION
PERSONAL INJURY
All sheet metal edges are sharp care should be taken when
handling or brushing up against them.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WARNING
Be sure the furnace and all ignition systems are “off” during any type of
refueling and while vehicle is in motion or being towed.
TO THE INSTALLER: LEAVE THIS MANUAL WITH
THE APPLIANCE.
TO THE CONSUMER:RETAIN THIS MANUAL FOR
FUTURE REFERENCE.
SAFETY ALERT SYMBOLS
Safety Symbols alerting you to potential personal safety
hazards obey all safety messages following these symbols
WARNING
Avoid possible injury or
death
CAUTION
Avoid possible injury
and/or property damage
WARNING
FIRE OR EXPLOSION
If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
Extinguish any open flame.
Evacuate all persons from the vehicle.
Shut off the gas supply at the gas container or
source.
Do not touch any electrical switch, or use any
phone or radio in the vehicle.
Do not start the vehicle’s engine or electric
generator.
Contact the nearest gas supplier or qualified
service technician for repairs.
If you cannot reach a gas supplier or qualified
service technician, contact the nearest fire
department.
Do not turn on the gas supply until the gas
leak(s) has been repaired.
A qualified Service Technician
Service Center or gas supplier must perform
installation and service.
English, Français (et Canada)
This instruction manual is for use by an authorized service technician to
install an Atwood – hydro flame™ furnace. Should you require further
information, contact your dealer or Atwood Mobile Products LLC.
This furnace design has been certified for installation in recreation
vehicles as a MSP Category III furnace. Follow this installation
instruction to insure safe operation of the furnace. Failure to install
furnace according to this installation instruction nullifies the furnace
warranty.
Effective 5/2014
2
WARNING
CARBON MONOXIDE POISONING
Properly seal vent assembly to prevent carbon monoxide from entering
coach.
DO NOT draw combustion air from living area.
DO NOT vent exhaust air into the living area or an enclosed porch.
WARNING
CARBON MONOXIDE POISONING
Furnace must be installed and vented to these instructions.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage.
Improper installation location may cause furnace to produce negative
pressure, affecting combustion air or venting of other appliances.
WARNING
CARBON MONOXIDE POISONING
Properly seal door to prevent carbon monoxide from entering coach.
Properly adjust draft cap to prevent carbon monoxide from entering
TO SHUT DOWN ....................................................................... 7
WIRING AND LADDER DIAGRAM ........................................... 8
PART DRAWINGS & PART LISTS ........................................... 9
* (WC = WATER COLUMN)
DUCTING CONFIGURATIONS Table 2
Notes: (two top ducts supplied are for use in addition of these
installation and are not allowed to be used alone)
Bottom Discharge: This installation is for horizontally installed
units and can be used only with the addition of one duct any
location.
4” Ducting: when using 4” ducting option one duct from each side
must be used. When using side ducts rear duct openings will give
the best performance and should be used whenever possible front
ducts are acceptable.
Flex or Rear Discharge: This installation must use all three of the
rear ducts one more duct maybe added if required.
Full Side: Full side discharge unit are for installation of the furnace
in a vertical mounting position and can be used with one additional
duct any location.
DIMENSIONS Table 3
MINIMUM CLEARANCE TO COMBUSTIBLES: Table 4
Floorboards, walls & similar combustible building materials must be
provided the full length and width of unit.
3
Spacing of 1/4” to ducting within 3 feet of furnace must be provided
A B D
Side Wall Cutout Small Vent Max
Wall Thickness 2-1/2”
-
-
3-1/4” Dia.
Side Wall Cutout Standard Door
(horizontal or vertical)
17” MAX
7-1/2”
MAX
Side Wall Cutout Flush Door
(corner cut requires 3/4” radius)
(horizontal or vertical)
18-3/4”
MAX
9-3/8”
MAX
unless UL listed wire bound vinyl ducts are used. All ducting
material used to be rated for continuous use at minimum of 200°F.
Clearances are specifically for plywood or similar building materials
surrounding the furnace (i.e. Furnace should not be located under
furniture or in a closet space where clothing or other material could
be located).
To install without adding the 36 sq. in. cutout on the blower side
supply the unit (blower side) with 2” clearance full length of the unit.
Furnace efficiency rating is a thermal rating determined under
continuous operating conditions, independent of any installation.
Efficiency rate is given at 76% minimum; actual efficiency rating
may be higher.
Return air is supplied through openings in furnace casing. All return
air passages must be kept clear for furnace to function properly.
Refer to Minimum clearance to floorboards, walls & similar
combustible building material.
The total unobstructed return air opening size(s) must not be less
than specified in Table 1. Failure to meet minimum return air
requirements nullifies furnace warranty.
INSTALLATION AND SAFETY CODES
USA and Canada – follow all applicable state and local codes – in the
absence of local codes or regulations, refer to current standards of:
Recreation Vehicles ANSI A119.2/NFPA 501C
National Fuel Gas Code ANSI Z223.1 and/or CAN/CGA B149
Installation Codes
This furnace must be installed in accordance with the
manufacturer’s instructions and the manufactured Home
Construction and Safety Standard, Title 24 CFR, part 3280, or when
such standard is not applicable, the Standard for Manufactured
Home Installations. (Manufactured Home Sites, Communities and
Set-Ups), ANSI A255.1 and/or CAN/CSA-Z240 MH Series M92
Canadian Standard for Mobile Homes.”
ANSI A 255.1 and/or CAN/CSA-Z240.6.2 MH Series, Mobile Homes
Ground National Electrical Code ANSI/NFPA 70 and/or CSA C22.1,
Part 1
Park Trailers ANSI 119.5
GENERAL FURNACE LOCATION AND INSTALLATIONS
All models can be installed in either a horizontal or vertical mounting
position horizontal installed units have the gas line positioned on top
or rear, vertical installed units have the vent located at floor level
and gas line at right side and rear.
Always install furnace through an exterior wall.
DO NOT install furnace near tilt-out rooms, slide-outs, doors or
other projection that could obstruct furnace exhaust.
Locate furnace near midpoint of coach for single furnace
applications.
Installation must provide accessibility if any repairs are necessary to
the furnace. Failure to meet this requirement will create additional
labor costs that will be the responsibility of the installer.
DO NOT install vent in areas where projection or door openings
come within 6” of vent opening.
DO NOT install furnace in an area where wires, pipes or other
objects will interfere with installation or operation of furnace.
DO NOT install furnace on material that restricts return air, such as
directly on carpet, or soft material (like vinyl). If you must install
furnace on carpet or soft material, install furnace on cleats, or on a
wood or metal panel extending the full width and depth of furnace
plus minimum clearance to combustibles.
DO NOT use petroleum or citrus type cleaner on plastic parts, as
damage may occur.
CAUTION: Due to the differences in vinyl siding materials this
appliance should not be installed without first consulting with the
manufacturer of siding.
A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not
less than 18 in (457mm) above the floor and the furnace must be
located or protected to avoid physical damage by vehicles.
FURNACE INSTALLATION
The furnace should always be installed level (front to back, side to
side) to prevent water intrusion into the interior.
Set aside venting and outer door parts for installing on the outside
of coach.
NOTE to assure sufficient return air to circulating blower maintain
specified clearances see table 4.
If units are installed using the small outside vent system access to
the inside of the coach must be provided directly in front of the unit
to remove for service suggested opening size 17” wide by 8-3/8”
height.
Remove knockouts from furnace and install duct adapters for side
discharge by inserting back flange over casing and inserting tab into
square notch, then twist adapter 90°.
Insert furnace into cabinet opening and secure with two screws
through casing legs to floor. Units are secured by means of door or
vent systems through the coach sidewall with casing legs at the
rear.
Attach flexible ducting over duct adapters and secure. All flex
ducting requires rating of 200°F.
Run ducting to locations keeping bends and excess ducting to a
minimum and secure to registers.
Connect wiring to located on the top of the furnace. See wiring
connection section.
Connect gas line to top or rear of furnace. See gas connection
section.
1. Cut the required exterior wall opening for your venting system see
Figure 1.
2. Configure furnace for ducting option to be used refer to duct
configurations table 2.
3. Install furnace into opening and attach ducting to adapters.
4. Make gas and electrical connections, which are located on the top
of the unit.
5. See door or vent installation instruction below on how to complete
the venting system.
SIDEWALL CUTOUT
* Recommended exterior wall thickness 0” to 2-1/2”.
* Small vent system 0” to 2-1/4”.
WALL CUTOUTS Table
Figure 1
DO NOT oversize hole – over sizing can result in water leakage.
Zero clearance around air intake cutout for best sealing condition.
4
SMALL VENT INSTALLATION
Figure 2
To prevent moisture from entering inside of coach, apply RTV type
sealant to the back of the bezel flange of the vent part.
Vents are designed to allow water drainage when installed correctly.
Vents are design to allow for different wall thickness up to a
maximum of 2-1/2”
1. Locate vent hole cutout as called out in Figure 2.
2. Drill 3-1/2” diameter hole through sidewall of coach maximum wall
thickness 2-1/2”.
3. Remove vent and vent ring from furnace.
4. Insert furnace from backside of wall, lining up hole in wall with vent
in furnace.
5. Apply sealant to back of vent ring.
6. Install vent assembly with HOT at top on horizontal installations and
HOT on right side for vertical installations. Vent ring must slip
inside combustion air intake tube. Secure to wall with 2 screws not
provided.
7. Vent assembly must maintain minimum overlap of 1-1/4” on exhaust
tube and 1/2” minimum on combustion air tube. DO NOT exceed
maximum wall thickness.
8. Secure furnace to floor with legs provided on back of casing. For
vertical units casing legs can be positioned for placement to secure
furnace.
STANDARD DOOR INSTALLATION
Figure 3
The furnace must always be installed level (front to back, side to
side) to prevent water intrusion into the interior.
To prevent moisture from entering inside of coach, apply RTV type
sealant to all sealing areas.
The door bezel must fit tightly, to prevent water leakage.
Doors are designed to allow water drainage in either horizontal or
vertical installations. Proper location of vent assembly is important
for proper exhausting of fumes and proper function of furnace.
1. Locate and cut hole location in side wall per figure 3.
2. Apply RTV type sealant to entire back flange of bezel creating a
sealing area.
3. Pull furnace forward through cutout about a 1” inch, slip bezel
around casing, and flush inner flange with casing.
4. Secure bezel to furnace casing with 6 screws.
5. Push furnace and bezel back tight against side wall and secure with
14 screws.
6. When installing screws DO NOT deform bezel.
7. Connect the gas line to the valve and push the gas line plug into
casing opening.
8. Remove excess sealant from around bezel and visually inspect
bezel to make sure it is completely sealed.
9. Secure furnace to floor with mounting legs provided.
10. Fasten door and vent with 6 screws provided.
FLUSH DOOR INSTALLATION
Figure 4
The furnace must always be installed level (front to back, side to
side) to prevent water intrusion into the interior.
To prevent moisture from entering inside of coach, apply RTV type
sealant to all sealing areas.
The door bezel must fit tightly, to prevent water leakage.
Doors are designed to allow water drainage in either horizontal or
vertical installations. Proper location of vent assembly is important
for proper exhausting of fumes and proper function of furnace.
1. Locate and cut hole location in side wall per figure 4.
2. Flush mounted doors system require that the furnace be install on a
1” high platform to allow for the door cutout to be level with the floor
surface.
3. Apply RTV type sealant to entire back flange of bezel creating a
seal area.
4. Secure bezel by inserting bezel into wall cutout and securing
through the 10 mounting tabs to the side wall framing. Make sure
that the bezel is tight against the side wall.
5. Connect the gas line to the valve and push the gas line plug into
casing opening.
6. The door bezel must fit tightly against sidewall to prevent water
leakage.
7. Remove excess sealant from around bezel and visually inspect
bezel to make sure it is completely sealed.
8. Secure furnace with mounting legs provided.
9. Fasten door and vent with 6 screws provided.
5
DUCTING OPTIONS
Models
Required Discharge Area
AFM (16)(20)
24 in2
AFM (25)(30)
36 in2
AFM (35)
36 in2
Models using bottom discharge options
48 in2
Models using vertical discharge options
48 in2
REQUIRED MINIMUM DISCHARGE
Proper duct installation is critical to operation of furnace. When
installing ducts, use materials rated for continuous use at 200°F.
See minimum clearance to floorboards, walls & similar combustible
building materials.
Each 4-inch duct opening provides 12 in2 of discharge area. Provide
an extra 12 in2 of non-closeable duct discharge area for each
closeable register used.
Use of 2” ducting does not count toward achieving minimum
discharge requirements. Ducting into dead air space with no return
air, such as holding tank areas, does not count toward achieving
minimum discharge requirements.
Adjust ducting installation to obtain air rise of 100°F-130°F.
Horizontally installed furnaces – using side duct options – must
have a minimum of one duct from both left and right side of casing.
FLEXIBLE DUCTING SYSTEMS
When designing flexible duct systems:
Avoid sharp bends or crushed ducts.
Stretch all ducts and run them directly to outlets, keeping quantity
and angles of bends to a minimum.
1. Remove knockout plates from desired outlets.
2. Attach a duct adapter to each opening by inserting flange over
casing, locking the tab into casing slot and turning adapter 90°.
3. Attach and secure four-inch flexible ducts to adapters.
4. Run ducts to desired location within RV, secure to registers.
5. Additional ducting may be needed to maintain correct static
pressure.
When hard ducting is 1-1/2” in depth, an additional flex duct may be
needed to maintain installation duct air flow requirements.
DO NOT install floor registers within 2 feet of return air openings.
See ducting option from casing top and bottom areas. These
options can be with flex ducting or by hard ducting installations.
Hard ducting must be sealed to insure proper operation of the
appliance.
HORIZONTAL OR VERTICAL BOTTOM DISCHARGE
Figure 6
Units can be installed as bottom or vertical bottom discharge
systems. See figure 6 for cutout location and sizes.
1. Remove bottom discharge knockout or side cover plate, these
ducting options must be connected to a ducting system.
2. Insure sealing of all joints when use of a gasket and plenum plate
for hard ducting configurations.
3. Other methods of sealing furnace to the floor are acceptable as long
as clearances and seals meet requirements of clearances and
temperature.
4. Fasten plenum plate over floor cutout. If a gasket and plenum plate
is not used seal furnace to hard duct system making sure seal is
airtight.
5. Position gasket on plenum over hole opening see Figure 6.
6. Set furnace on gasket; make sure gasket remains in position.
7. Additional ducting can be used to maintain correct air flow and
temperature rise.
FLEX ADAPTER PLATE
Figure 5
HARD DUCT FLOOR SYSTEMS
When designing hard ducting systems:
Undersized ducting will cause high temperature limiting.
Oversized ducting will cause inadequate air flow from registers.
Figure 7
A flex adapter may be used to provide more flexibility for alignment
of discharge opening on hard duct systems. This system can be
used on all models installed horizontally providing ducting from rear
of furnace without using side ducts. Use of a flexible mounting plate
kit is available. See parts list.
1. Cut a 4” x 12” opening over floor ducting.
2. Remove three knockouts from rear of furnace.
3. Install duct adapters in each opening see Figure 7.
4. Place flex adapter plate with foam tape against hard ducting making
sure openings line up.
5. With plate held in place, fasten plate to ducting using screws or
staples as need to keep it flat.
6. Install three duct adapters into flex adapter plate.
7. Attach flexible ducting from furnace to flex adapter plate and secure
ducting in place on both ends.
6
8. Additional ducting can be used to maintain correct static pressure or
16,000
20,000
25,000
30,000
35,000
1550*
1550*
1700*
1700*
1850*
WARNING
FIRE OR EXPLOSION
Never check for leaks with an open flame. Turn on the gas and apply
soapy water to all joints to see if bubbles are formed.
WARNING
INJURY OR PROPERTY DAMAGE
Label all wires before disconnecting for servicing. Wiring errors can
cause improper and dangerous operation. Verify proper operation after
servicing.
Disconnect electrical power before servicing.
CAUTION
PROPERTY DAMAGE
This connection is for low-voltage battery or direct current only.
Do not connect to 120 or 240 volts AC.
Amps
3 4 5 6 7 8 9
10
15
Gage
Max. Length of SAE conductor (in feet) from source to device
18
57
43
34
29
25
21
19
17
11
16
87
65
52
43
37
33
29
26
17
as desired.
AIR FLOW CHECK
Appliances are tested to a temperature rise as specified on the Rating
Plate. After installation of the furnace and duct system is completed,
adjustments must be made to obtain a temperature rise as specified on
the Rating Plate.
The table below is used as reference to maintain maximum operation of
the appliance. If checking temperature rise is not possible, air flow
measurements at each registers added together and divide the opening
used from the furnace will give you air flow reading. This reading should
not be less than the minimum in the table under your BTU appliance
size.
If readings are below table values, air flow can be improved by adding
ductwork. Check to make sure restrictions in the system are not present.
*FPM= feet per minute readings
ELECTRICAL CONNECTIONS
POWER SUPPLY
Atwood Mobile Products highly recommends the use of an electronic
(solid state) converter with clean power output. This will assure the life of
the electronic controls and motor life could be extended beyond typical
linear converter applications.
Conductor Sizing Table
– Maximum 10% Voltage Drop – (12VDC)
Current draw (AMPS)
PROPANE GAS CONNECTION
1. Connect gas line to the fitting located on top right side of furnace or if is
supplied with an extended manifold at the rear of the furnace.
2. Be sure all male pipe threads, other than flare fittings, are treated with a
sealing compound resistant to the action of propane (LP) gas. DO NOT
put sealing compound on flare fittings.
3. Use two wrenches to hold nut when tightening gas lines. DO NOT twist
valve assembly.
A 1/8” N.P.T. plug is accessible for test gauge connection on gas valve
assembly for pressure testing.
A 3/8” flared fitting connection provided at gas control valve inlet for gas
supply connection to furnace. The gas supply line of the furnace must be
of adequate size to provide 11” W.C. gas pressure. This pressure to be
maintained under maximum flow conditions with all gas appliances in
operation.
If local codes allow the use of a flexible gas appliance connector, always
use a new listed connector. Do not use a connector, which has
previously serviced another gas appliance.
1. Remove grommet plug from furnace.
2. Insert gas line through grommet plug (DO NOT CUT).
3. Connect gas line inside furnace casing immediately ahead of gas
control valve.
4. Connect gas line to brass fitting located on top or right side of
furnace.
5. Some models will have fittings at the rear outside of the casing.
6. Use two wrenches to hold brass fitting and flare nut when tightening
gas line to brass fitting. DO NOT twist valve assembly
Figure 7
This furnace is designed for negative ground 12 volts DC only. DO
NOT attempt to alter furnace for a positive ground system or
connect the furnace directly to 120 volts AC. Damage to furnace
components will occur and warranty will be voided.
Use a minimum of 18 GA wire to minimize voltage drop. Furnace
must be installed so electrical components are protected from
water. To make electrical connections see wiring diagrams.
For best furnace performance when power supply is from a
converter equipped with a charging port, wire converter to furnace
parallel with battery. This provides consistent voltage to furnace,
increasing component life, filtering power surges and AC spikes.
All units are supplied with a power switch which when turned off
during servicing will remove power through furnace wiring. Switch
must be in the ON position for furnace to operate.
The direct high voltage spark ignition generates a radio frequency
that could cause interference with other microprocessor-based
equipment. Locate equipment at least five feet (5’) from furnace
location. If this distance cannot be maintained a shielded high
voltage lead can be used.
1. Route wiring to top of furnace.
2. Connect red wire to positive side of power supply.
3. Connect black wire to grounded side of power supply.
4. Connect blue wire marked positive thermostat to + side wire of
thermostat using 22-18 GA stranded wire.
5. Connect other blue wire to the other thermostat lead-using minimum
22-18 GA stranded wire.
THERMOSTAT INSTALLATION
Thermostats are not supplied. To purchase a thermostat rated for
12VDC or 24VAC, Minimum 1 AMP rating, they can be ordered
through Atwood.
Be sure all electrical power has been disconnected from the air
conditioner, furnace, and the power supply.
The thermostats are very sensitive. HANDLE WITH CARE AT ALL
TIMES.
Pick a dry area where air circulation is good.
Do not install the thermostat where there are unusual heating
conditions: such as direct sunlight, heat producing appliances
(television, radio, wall lamp, etc.) or a furnace or air conditioner
output registers.
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