ATV SPECIAL PROCEDURES Technical Manual

Page 1
Subsection XX (SPECIAL PROCEDURES)
SPECIAL PROCEDURES
SERVICE PRODUCTS
Description Part Number Page
XPS LUBE............................................................................. ......... 293 600 016 ........................................... 2
GENERAL
NOTE: Component failures resulting from these events are not warrantable.
WHAT TO DO IF WATER IS IN THE CVT
The CVT drain plug is located on the rear portion of the CVT cover. It is accessible from the rear LH fender.
Inspect the CVT drain plug to validate if water is present.
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1. Drain plug
2. Spring clamp
NOTICE
result in belt slippage. The engine will acceler­ate but the vehicle will remain still.
Ifwaterispresent,removeCVTdrainplugtoex­pel water.
Reinstall the drain plug and secure it using the spring clamp.
NOTE: Make sur CVT cover nipp
If an appreciable amount of water is drained from the CVT cover, remove the cover and properly ser­vice the CVT.
If water is present in the CVT, it could
e hose is properly inserted on
le.
WHAT TO DO IF WATER IS IN THE AIR FILTER HOUSING
Inspect the drain reservoir underneath the air filter housing to validate if water is present.
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TYPICAL
1. Air filter housing drain reservoir
If water is prese voir to drain wat
If one of the following conditions is met, refer to
4_a
nt, press clamp and remove reser-
er from air filter housing.
WHAT TO DO IF VEHICLE IS IMMERSED IN WA-
:
TER
– If more than 50 m
mately 5 drain r housing.
– If any deposits are present in the drain reservoir.
NOTICE
may lead to component permanent damage.
Failure to service vehicle properly
l (2 U.S. oz) of water (approxi-
eservoirs) is found in the air filter
WHAT TO DO IF VEHICLE IS TURNED OVER
In the event the vehicle was rolled over tilted on it's side; put the vehicle back on its wheel, wait 3 to 5 minutes, then check the following:
– Inspect air filter housing for oil accumulation,
if any oil is found, clean air filter and air filter
housing. – Check engin – Check engine coolant level and refill if neces-
sary. – Check gearbox oil level and refill if necessary.
e oil level and refill if necessary.
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Page 2
Subsection XX (SPECIAL PROCEDURES)
– Check rear final drive oil level and refill if neces-
sary.
– Inspect s uspension components and steering
system components. – Inspect body and chassis for any damages. – Start engine. If the oil pressure light stays on,
stop engine immediately and investigate the
problem. – After restarting engine, check for indicator
lights or messages displayed in the multifunc-
tion gauge. Correct as required.
Limited model: Inspect ACS intake hose for any trace of oil. Clean thoroughly if oil is found in hose. If oil reached compressor, disassemble compres­sor and clean thoroughly.
WARNING
Do not use vehicle if any of the controls, steering, suspension or brakes are damaged or inoperative.
WHAT TO DO IMMERSED
In the event the vehicle was immersed, proceed with the following.
NOTICE
be damag and long propria
Drain the entire air intake system. Inspect the throttle body. Remove parts as required.
Inspect parts a
Replace the air filter. Drain, inspect and clean the CVT.
Limited
present Inspect front differential and rear final drive vents.
Clean o r replace as necessary Drain muffler and exhaust pipes (removal re-
quired). Clean m Remove fuse box covers. Check for presence of
water. Dry as necessary. Disconnect, clean and dry the following electrical
connectors:
–ECM –Multif – DPS.
A vehicl
ed or prone to malfunctions (short
term) if not serviced promptly and ap-
tely. Do not crank or start engine.
and clean air box as needed. Remove
s required.
model: Inspect ACS hose. If water is
, disassemble and dry compressor.
uffler spark arrester..
unction gauge
IF VEHICLE IS
IN WATER
e that was immersed may
Replace the engine oil (without starting the en­gine).
Replace gearbox oil. Inspect fuel tank for water intrusion. If in doubt,
flush fuel tank and refill with new fuel. Inspect fuel tank vent system for water i ntrusion.
Clean as required. Replace breather filter. Carry out a fuel pump pressure test.
Inspect brake system for water intrusion. Replace brake fluid as required.
Inspect all lights for water intrusion. Dry as re­quired.
Inspect multifunction switch for water intrusion. Dry as required.
Remove spark plugs. Crank engine in drowned mode to expel any water.
CAUTION Keep holes to avo engine.
Add a small quantity of engine oil in cylinders (ap­proximately 2 teaspoonfuls).
Install spark plugs (replace if required).
id being splashed when cranking
away from spark plug
WARNING
Before starting engine, use B.U.D.S. and check vehicle for fault codes.
Start the engine and allow it to run at idle speed until the engine reaches its operating tempera­ture.
Stop the engine. Change engine oil and filter. NOTE: Change oil as many times as necessary,
until there is no whitish appearance in engine oil. Replace front differential oil. Replace rear final drive oil. Lubricate front and rear suspensions and propeller
shaft joints. Spray all metal parts with Test drive to confirm proper operation.
XPS LUBE (P/N 293 600 016).
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