ATTACK ELECTRIC 08, ELECTRIC 15, ELECTRIC 24 Instructions For Use Manual

INSTRUCTIONS FOR USE
W W W . A T T A C K . S K
WALL HUNG ELECTRIC BOILER
ATTACK®
ELECTRIC EXCELLENT
Contents
1. General information
1.1 . . . . . . . . . . . . . . . . . . . . . 4Description and use
1.2 . . . . . . . . . . . . . . . . . . . . . . . 4Advantages of boiler
1.3 . . . . . . . . . . . 4Important directions and advises
1.3.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.2 Putting into operation . . . . . . . . . . . . . . . . . 5
1.3.3 Boiler operation . . . . . . . . . . . . . . . . . . . . . . 5
1.3.4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Main dimensions . . . . . . . . . . . . . . . . . . . . 6
1.5 Technical data . . . . . . . . . . . . . . . . . . . . . . 7
1.6 Main parts . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Description of functions . . . . . . . . . . . . . . . 9
1.7.1 Technical description . . . . . . . . . . . . . . . . . . 9
1.7.2 Principle of boiler operation . . . . . . . . . . . . . . . 9
1.7.3 Control unit and control panel . . . . . . . . . . . . 9
1.7.4 Protection function of the boiler . . . . . . . . . . 10
1.7.5 Safety function of the boiler . . . . . . . . . . . . . 10
1.8 Circuit diagram . . . . . . . . . . . . . . . . . . . . . 11
2. Boiler attendance
2.1 Control panel . . . . . . . . . . . . . . . . . . . . . 16
2.2 Switch on/off . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3 Operation modes . . . . . . . . . . . . . . . . . . . 18
2.3.1 Operation mode (heating water) . . . . . . . . . . . 18
2.3.2 Operation service utility water (sanitary water) . . 20
2.4 Setting of boiler parameters . . . . . . . . . . . . 21
2.5 Breakdowns . . . . . . . . . . . . . . . . . . . . . . . . 27
3. Installation
3.1 Norms and regulation. . . . . . . . . . . . . . . . . .28
3.2 Placement of the boiler. . . . . . . . . . . . . . .28
3.3 Mounting of the boiler on the wall. . . . . . . . 28
3.4 Electroinstallation. . . . . . . . . . . . . . . . . . . . 28
3.4.1 Connection of the boiler to electric supply netw. . .28
3.4.2 Installation of the room thermostat . . . . . . . . . 29
3.4.3 Installation of mode TUV . . . . . . . . . . . . . . . . 29
3.5 Heating system . . . . . . . . . . . . . . . . . . . 29
3.6 Expansion vessel . . . . . . . . . . . . . . . . . . . . . 29
3.7 Marking of working scale . . . . . . . . . . . . . . 30
3.8 Circle pump . . . . . . . . . . . . . . . . . . . . . . . . . 30
.
4. . . . . . . . . . . . 3Termination of operation 1
5. . . . . . . . . . . . . . . . . . . . . . . . 31Maintenance
6. . . . . . . . . . . 3 Full delivery . . . . . . . . . . . . . 1
7. . . . . . . . 31Transport and warehousing
8. . . . . . . . . . . . . . . . . . . . . . . 32Claims
9. . . . . . . . . . . . . . . 32Way of liquidation
10. . . . . . . . . . . . . . . . . . . . . . . 32Enclosures
10.1 Installation of room thermostat . . . . . . . 33
10.2 Face of control unit . . . . . . . . . . . . . . . . 33
Meaning of abbreviations and used symbols
OV - heating water TUV - service utility water (sanitary water) ZOV - storage water tank TMV - three ways valve
Notice pay attention
Dear customer,
You have bought a modern product – the direct heated electric boiler ELECTRIC EXCELLENT from the company ATTACK, s.r.o., Slovak Republic. We believe that our
product will serve you good and for long time. It is necessary for you to study whole instruction manual and hold all the principles. The declaration of conformity was issued by the producer according to directives 2004/108/EC, 2006/95/EC,
Basic features
®
Boilers ATTACK are electric, using water for heating. It
is electric wall-hung appliance determined for heating of family houses or flaks with heat loss to 22,5 kW.
The boiler could be used for heating of service utility
water (sanitary water) through storage water tank. The boiler could be remote controlled by GSM.
Advantages of your boiler
SIMPLE CONTROL – you new boiler is in operation
automatically. After boiler professional putting into operation is not necessary any additional setting. The boiler will adapt to conditions of your heating system
DIMENSIONS – your new boiler is really small regarding its dimensions. You can place it anywhere where is impossible to place another type of boilers.
REMINDER! Your new boiler is not stay alone to be useful for your comfort, use good outside insulation of your flat or your house, use the room thermostat for economical consumption of electric energy.
ATTACK, s.r.o
1. General information
1.1 Description and use
The wall hung electric boiler ELECTRA EXCELLENT is convenient for heating in heating systems with forced circle and for heating of service utility water (sanitary water). The heating of heating water takes place in a boiler drum by means of one (EXCELLENT 08), two (EXCELLENT 15) or three (EXCELLENT 24) heaters of a power output of 4,5 kW, 6 kW or 7,5 kW. Each heater consists of three heating rods of a power output of 1,5 kW, 2 kW or 2,5 kW each. Heating operation is controlled by control unit with PID regulation. PID regulation assures high efficient operation due to minimalizing of heating water temperature overshoots over temperature setting. This regulation saves also your energy consumption. The boiler could be regulated by the room thermostat and it also able to heat sanitary water in an independent storage water tank connected through with 3-ways motoric valve.
1.2 Advantages of boiler
small dimensions, modern design
high efficiency 99 %
silent operation
information on the display
mode relay independent to the control unit cost
saving regarding replacement step less regulation of boiler output with continuous
switching on/off heating elements economic operation
rotation of heating elements ensuring elongation of
lifetime possibility of using the boiler for under floor heating
system breakdowns diagnostic system with display indication
information about heating system pressure thermo
manometer operation mode Stand-by ensuring termination of
boiler operation with all protective functions:
protective functions:antifreezedeblockingagainst overheatingagainst pressure lost
pump running out regulated by time or temperature
possibility of remote control with GSM
possibility of equitermic operation
possibility of connection with a storage water tank
possibility of a room thermostat connection
automatic deaerating
breakdowns statement memory
function back to factory setting.
1.3 Important instructions and advices
Regarding installation, putting the boiler into operation and maintenance it is necessary to observe instructions according to concrete norms and regulations and instructions from the producer. It is also necessary for you to read carefully instruction manual and guarantee conditions.
Control if the boiler in the box is completed regarding
accessories etc. Control if the boiler type is in accordance with your
request for use. The data stated on the type label has to be
compatible with conditions for boiler connection and mounting.
It is not allowed for user to manipulate with parts
plumbed.
1.3.1 Installing, mounting of the boiler
Safety and economic operation of the boiler requests
a technical project made by authorized heating or civil engineer for whole heating system.
Mounting of the boiler could be carried out only by
authorized company or persons. On the boiler and 100mm before the boiler there is
not allowed a placement of things from flammable materials.
The boiler mounted on the wall is not able to be
moved or placed to another place. Boiler connection is allowed only with nut with flat
ring sealing. It is necessary to put heating water inlet with a filter
and shut off valves. It is necessary to leave a free space on both side
walls of the boiler 100 mm and minimally 400mm from the top for after sales service. In case that you will not observe this request for free space you have to pay dismantling and mounting the boiler back to the wall and to heating system, it is not a repair paid in guarantee period!
1.3.2 Putting into operation
Putting the boiler into operation has to be carried out
only by authorized professional company or service person that has a valid agreement signed with the producer. The list of these companies is enclosed.
The company or person who will put the boiler into
operation has an obligation to assure repairs of breakdowns or defects in guarantee period. In case that this company doesn't exist anymore, the guarantee repair will be assured by any company from the list closed to you.
By putting the boiler into operation the authorized
person is obligated to:
control connections of the boiler to electric supply
network and to heating system
control tightness of the boilercontrol all functions of the boilerinform the user about boiler operation, its control and
maintenance
inform the user about safety dimensions from sides of
the boiler from flammable walls and its protection according to ČSN 061008 and ČSN 730823.
To fulfil requests for boiler safety and economic
operation it is necessary to observe below mentioned conditions:
for boiler mounting and installing the user has to get the
permission from the company who is a distributor of electricity in your region, control the input of the boiler if it is in accordance with the input stated in the permission
for mounting of the boiler it is necessary to have an
authorized technical project for heating system and for connection of electric boiler
the boiler is able to be mounted only in an environment
according to its determination and according to the project
manipulation, operation, using, control and
maintenance of the boilers are forbidden if it is not in accordance with rules and directions of this instruction manual. It is forbidden mainly to disconnect any of
safety units or elements in the boiler!!! If the guarantee list is not filling fully, it is not valid
If you take the boiler from the colder environment to the warmer one (for example if the outside temperature is below 0° C or 0° C and you want to
m o un t i t i ns i d e ) , p l e a s e w a i t approximately 2 hours.
1.3.3 Operation of the boiler
The boiler has to be controlled and used only
according to advices and instructions stated in this instruction manual, only by adult
person who was posted in maintenance of the boiler. Putting the boiler into operation will made by authorized service person during the heating test.
Any manipulation, operation, using and maintenance of
the boiler, which is not in accordance with instructions and advices stated in this instruction manual, is inadmissible. The producer is not responsible for damages caused by wrong using and maintenance of the boiler.
The producer recommends periodical service controls
of the boiler 1x per year before heating season. The service control could be done only by a professional authorized service company or person. The list of service control steps recommend to be controlled before heating season you will find in the chapter “maintenance”.
The producer allows only room thermostat connection,
if the room thermostat has with potentional-free outlet connection. The authorized service person is responsible during putting the boiler into operation to fill and sign guarantee card.
If you find any breakdown or any defect on an electrical
part of the boiler, please, don´t repair it by yourself, disconnect the boiler from the electric supply network and ask for after sales service person.
It is not allowed to use the boiler ELECTRIC-EXCELLENT
for another purposes than is stated in this instruction manual.
1.3.4 Safety
Fire instructions:
Disconnect the boiler from the electric supply
network and take out it out of its operation according to possibilities.
Extinguish fire using pulverized or snows extinguish appliance flammable and explosive materials
Don't stock any flammable and explosive
things closed to the boiler (for example
paper, colours, chemicals etc.)
1.7 Description of function
1.7.1 Technical description
The boiler is designed according to valid norms
450
656
345
280
26
16
652
124 176
177
199
G3/4
G 3/4
1.4 Main dimensions
Dimensions in mm.
outlet of heating water
inlet of heating w
ater
1.5 Technical data
2 x 3 x 1,5
Power output of 1 heating rod in kW
3 heating rods
2 x heater
* Y - connection
**Supply lead has tobe proposed in preference in conformity with the norms.
***
Boiler type
ELECTRIC 15
Electric parameters
EXCELLENT
Total electric input kW 15 Nominal heating output kW 15 Heater power output 2x3x2,5 Nominal current A 3x24 Electric network* V Electric network V Nominal current max. A 3x24 Pump input W Main circuit breaker A 3x25 Nominal current of control fuse A Enclosure IP
Mechanical life time of relay ­Electrical life time of relay Width mm 450 Height mm 656 Depth mm 345 Boiler weight without water kg 38
Min. working overpressure of heating system
bar
Max. working overpressure of heating system
bar Operation overpressure recommended kPa/bar Circle pump ­Maximal temperature of heating water °C
Water volume of whole boiler l Environmental kind ČSN 332000-3 ­Efficiency by nominal output % Supply cable CYKY** mm
2
5x4
Supply cable AYKY** mm
2
5x6 Expansion vessel l Surrounding temperature °C Warehousing and transport temperature °C Electromagnetic temperature ­Humidity %
Measuring accuracy % < 1 Accuracy of boiling water regulation °C ± 1
ELECTRIC 24
EXCELLENT
22,5 22,5
3x3x2,5
3x36
3x36
3x40
450 656 345
39,5
5x6
5x10
< 1 ± 1
Regulation type -
Cascade ­Service plug ­Number of boilers in cascade max. -
Unit
50/60/70
0,315
Mechanical parameters
1 000 000 cycles
40
0 ÷ 90 without condensation
Regulation
Expanding temperature of thermostat blocked, opened-closed systém
°C 100
10,6
normal AA5, AB5
99
3x230/400V+N+PE/50 Hz*
8
0 ÷ 40
-30 ÷ + 70
EN 55014-1(2006)
Environmental requests
0,4
3
100/1
UPM3 FLEX AS 15-70
80
250 000 cycles, 16 A, 250 V
PI
Remote control
with cascade controller
6 PIN
according to the cascade controller
1x230V+N+PE/50 Hz
450 656 345
36,5
5x2,5 / 1x6
5x4 / 1x10
< 1 ± 1
ELECTRIC 08
EXCELLENT
7,5 7,5
3x2,5
3x12 / 1x36
3x12 / 1x36
3x16 / 1x40
1.6 Main parts
boiler heating sensor
emergency thermostat
mode relay
mode sanitary water
control unit holder
display
touch control buttons
control unit
frame of the boiler
switchboard X2
switchboard X1
safety valve
expansion vessel
thermomanometer sensor
cables bushing
main switcher on/off
pump
pressure switcher
inlet pipe
safety contactor
thermomanometer
control panel
insulation of boiler body
reservoir of emergency thermostat
heating elements
deaerate valve G3/8”
boiler body
and rules ČSN EN and IEC. The safety of the boiler, energy saving and sound was important matter during the boiler designing.
1.7.2 Principle of boiler operation
The insulated boiler body with volume 10,6 l is a reservoir where water is heated by electric heating elements according to the boiler type, by one (08 kW), two (15 kW) or three (24 kW). Depending on the actual heat requirement, individual heating rods are connected, each of them having a power output of 1,5 kW for Comfort 05 and Comfort 09 (1 heating rod = 1,5 kW, 6 heating rods 9 kW), a power output of 2 kW for Comfort 06, Comfort 12 and Comfort 18 (1 heating rod 2 kW, 9 heating rods 18 kW) or a power output of 2,5 kW for EXCELLENT 15 and Comfort 24 (1 heating rod = 2,5 kW, 9 heating rods 22,5 kW). Circulation of water is through the pump. Safety of boiler operation is monitoring by several independent sensors. Whole heating process and pump operation is controlled by the control unit with display and push touch control buttons. The button 0/1 is for switching off the boiler out of operation.
1.7.3 Control unit and control board
Control unit has several functions which assure basic characteristics, mainly:
safety functions assure protection against the of health
and property
user's functions functions set by the user
operation functions internal functions of control unit
import for sound operation of the boiler, but un-get-at­able for the user
Control unit could be in below mentioned modifications:
basic only for heating = control unit + mode relay
for heating and heating of sanitary water = control unit
+ mode relay + mode TUV (sanitary water) for heating with GSM remote control = control unit +
mode relay + mode GSM for heating and heating of sanitary water with GSM
remote control = control unit + mode relay + mode TUV (sanitary water) + mode GSM.
Control unit works with below mentioned inlet signals:
temperature of heating water (sensor NTC)
outside temperature (sensor NTC)
room temperature (sensor NTC)
temperature of sanitary water (sensor NTC) only if the
boiler has connected TUV (sanitary water) sensor switching on signal of sanitary water heating 230 V
(only if the boiler has TUV (sanitary water) mode room thermostat signal potentional free switcher
signal of relay lightening in the first level potentional
free switcher
blow off valve of the boiler body
outlet of heating wate (warm)G 3/4”
outlet of safety valve
blow off valve of th pump
inlet of heating water (cold) G 3/4”
10
signal of relay lightening in the second level
potentional free switcher HDO (mass remote control) signal potentional free
switcher signal HDO (mass remote control) activation of
“working zero” N breakdown signal of floor overheating potentional
free switcher breakdown signal of overheating 230 V
breakdown signal of pressure loss 230 V
signal of GSM mode
Control unit controls:
mode relay heating elements
mode relay pump
mode TUV (sanitary water) three ways valve for TUV
1.7.4 Antifreeze protection of the boiler
Antifreeze protection of the boiler
This function protects the boiler against freeze and is
active in the mode STAND-BY. Circulation pump and the boiler are in operation, if
temperature of heating water decreases below 5 °C. In this case the boiler assures minimal level o heating and the system is mildly warm, the boiler heats to 15 °C temperature of heating water and after that the boiler set back to mode that it start to operate from. Pump running of is active.
In case that the boiler is in the summer mode
(permanent heating of storage water tank) and the temperature of heating water decreases below 5 °C then the antifreeze protection function is activated for heating system, after the boiler catch the temperature 15 °C, then the 3-ways valve go back to the position for heating of sanitary water and pump running of is also active.
If the boiler is switched off or out of electric supply, this function is not active.
Unlocking protection of heating system
It is active at all times if the circulation pump or
3-ways valve is more than 24 hours out off operation to protect blocking of the pump or the valve due to its small parts. This function avoids blocking of the pump rotor in mode
STAND-BY and elongates its lifetime. The pump works 1 time per day for 10 s.
1.7.5 Safety function of the boiler
Control unit
The control unit is designed according to valid EU norms
and is certified.
The control unit has a protection against below and
over voltage The control unit is protected by system Watch-Dog-
Timer with time 512 ms against its processor “blocking”. In case that the processor is blocking the automatic reset function is activated and then the program is going with all parameters set from the point where it was broken
Protection against overheating
The boiler has an emergency thermostat set for 100 °C.
In case of boiler overheating heating elements are put out of operation independently to the control unit. This breakdown is signaling on the display as a critical
breakdown No. 5. This breakdown could be repaired only by authorized service man.
Protection against lost of heating water pressure
The boiler equipped with a pressure switcher which
control minimal pressure in heating system 0,4 bar,
when the function reliability of deaerate valves is
assured, it means that the boiler has sufficient volume
of water.
In case of lost of heating water pressure below 0,4 bar
the boiler signs the critical breakdown No. 4 and
heating elements are put out of operation
independently to the control unit.
This breakdown could be repaired after the control of
tightness of water ways and after water filling over 0,4
bar. After that the boiler is automatically reset and
returned to normal operation.
Boiler protection against over and below voltage in supply electrical net
The control unit is equipped with function assuring
putting the boiler out of operation if the voltage is below
150 V or over 250 V. This stage is marked on the display
like a critical breakdown No. 8. Below voltage is not
marked on the display.
When the voltage is OK = in the scale 150 250 V, the
boiler returns to normal operation.
Boiler protection against overpressure of heating water
The boiler pump is equipped with pressure safety valve set for 3 bars. In case of the overpressure more than 3 bars the leakage of water occurs from the valve till the pressure of water in heating system is not below maximal requested level. This valve is in its operation automatically.
11
Circuit diagram for connection of the boiler EK18K, EK24K to supply electrical net 3x230V/400V
1.8 Circuit diagram
Legend:
NTC OV -
NTC sensor heating water
NTC OUT
-
NTC outside temperature sensor
NTC ROOM - NTC room temperature sensor
TER -
room thermostat 24V
FLOOR -
underfloor heating
nd
2.ST
-
external input lightening control 2 level
st
1.ST
- external input lightening control 1
leve
l
HDO -
mass remote controlí
GSM - GSM modem
HT
-
emer
gency thermostat
TS
-
pressure switcher
TUV -
service utility water (sanitary water)
KM1 -
contactor
X1, X2 - switchboard
HV -
main switcher
Č - pump
ZM -
earthing bridge
PE -
protective conductor
N -
working” conductor
L
-
phase conductor
TT1 -
heating element 1
TT2 -
heating element 2
TT3 -
heating element 3
L
N
PE
TS/230V
HT/230V
HDO/230V
HDO
FLOOR
2.ST
1.ST
TER
NTC OV
NTC OUT
NTC ROOM
1
3
5
A1
2
4
6
A2
TT1
TT2
TT3
L1
L2
L3
N
PE
1
5
1a
10a
1
1b
TT1.3
TT2.3
TT3.3
TT1.2
TT22
TT3.2
TT1.1
TT2.1
TT3.1
PUMP
mode relay
control unit
KM1
Č
ZM
TS
HT
C
X2
X1
HV
2
1
0
NC
NO
L1
L2
L3
N
PE
1
2
PG21
L
Service
GSM
TUV
REL
connection with control un
it
.
Remarks: clamps 24 V of the room thermostat ar
connected through from the factory
Connection
TUV ZOV (sanitary water
, storage water tank)
switchboard X2, clamps 2a, 10a.
N
10
TT1.3
TT1.2
TT1.1
TT2.3
TT2.2
TT2.1
TT3.3
TT3.2
TT3.1
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