Atom 301 Operator Owner's Manual

Page 1
ffiTOM'
PATENTED
WORLD€
BEST
AWN
EDGERS
M
FI
O
-' f
3
:lI
Electric
OPERATOR/OWNER MANUAL
.
Safety
Precautions
.
Assembling
.
Operating &
Edging Instructions
o
Maintenence
&
Workshop
Manual
gAcN
ooo ss3 e24
IMPORTANT MANUAL - DO NOT THROW
AWAY
Manual always to be available
for reference
or
instructing
new operators.
Please fill in
details of
purchase
on back cover
page.
AS WITH
ANY
POWER
TOOL
IMPROPER
USE
CAN CAUSE
SERIOUS
INJURY
MAKE SURE
THIS
MANUAL
IS READ
AND CAREFULLY
UNDERSTOOD
BEFORE
STARTING
OR OPERATING
THIS EQUIPMENT
Page 2
INTRODUCTION
This
Atom Electric
Powered
Lawn
Edger is designed
to the
highest standards
to ensure
you
many
hours of
uninterruoted
service.
Pay special
attention
to
the
safety
precautions
outlined
on
pages
2 to
5. Only
persons
who
under-
stand
this
Manual are to operate
the
Lawn
Edger.
To
receive
maximum
performance
and satisfaction
from
your
Lawn
Edger,
it is
important that
you
read
and
understand
the
maintenance
and
safety
precautions
before
using
the
edger. Contact
your
Atom
dealer
or the
Atom
distributor
in
your
area
if
you
do
not understand
or cannot
carry
out any
of the
operating
instructions
in
this
Manual.
Atom's
philosophy
is
to
continually
improve all
of
its
products.
As a
result, engineering
changes
and
improvements
are made
from time to
time.
lf the
operating
characteristics
or
the appearance
of
your
Atom
Edger differs
from those
described
in this
manual,
please
contact
your
Atom dealer
for
information
and
assistance.
Call
(02)
9810
0194
(within
Australia)
for
your
nearest servicing
dealer.
NOTE:
OUTSIDE
AUSTRALIA
REFER
TO
BACK
COVER
PAGE
cowTE
rI'ls
Parts and Controls
. .2-3
SafetyPrecautions....
...3-5
Assemblingthelawn
Edger.
......6
Starting
and Stopping
lnst,'uctions
.
. . .
. . A
Edginglnstructions
..7-8
Maintenance
I nstructions
BladeReplacement...
......
3
Lubricationof
Gears
.....3
Renror,,rngBladeCover
..,.....3
TroubleShooingtips..
.
.....10
Parts List
and expioded
View
. .
18-19
lncluded
at the
rea. of
this
manual
is
a complete
workshop
manual whar
is
information
for
persons
with suitable
seMcing
experience
should
this
unit
ever
require
workshop
repatr
. .
"
10
Warranty
..
' '.2O
70 SERVICE
OR
REPAIR
UNIT
A,
To Replace
Driveshaft.
How
to
remove
wheel
arm
,
'
. '
'l
B. Motor
does
not switch
on.
How to
adjust
svvrtcn
cable
C.
How
to
repair switch
trigger
assembly
. . .
. .
"
''l
D.
How to
remove
and
replace
switch
cable.
r-'c:3'
clutch
and
fan
. .
"'2
E. How
to
remove
and
replace
mdn
crown
gear
and
pinion
drive
shaft
'l
F.
Replacing
clutch
drum
-
Early
model.
.
. .
.' .'5
Replacingclutchdrum-Latemodel
' '
'..
'5
G.
Final assembly
of
main
housing,
gear
drive
a'':
testing
.
ie-"7
THE
PURPOSE
OF SAFETY
WARNING
AND
NOTES
IN THIS
MANUAL
IS
TO ATTMCT
YOUR
ATTENTION
TO
POSSIBLE
DANGERS
AND THE
EXPLANA'NONS
WITH
THEM DESERVE
YOUR
CAREFUL
ATTENTION
AND
UNDERSTANDING.
THE SAFETY
WARNINGS
IN
THIS MANUAL
AND
ON
THE EDGER
DO
NOT'
BY
THEMSELVES,
ELIMINATE
ANY
DANGER.
THE INSTRUCTIONS
OR
WARNINGS
THEY GIVE
ARE
NOT
SUBSTITUTES
FOR PROPER
ACCIDENT
PREVENTION
MEASURES,
Failure
to obey a
safety
warning
can
result
in injury
to
yourself
and
others.
! NOTE I
Rdvises
you
of
information
or
I
---
-­linstructionsvital
totheoperation
or
maintenance
of
the equiPment.
12
J
The handles
of the
Lawn
Edger are
held by
both
hands.
The
throttle
trigger
which starts
electric
motor
for automatic
motor clutch
to engage
and
thus rotate blade. Exterior
cord and
anchor.
Warning
Label on
blade
guard.
Handle
nut for
holding
handles onto
housing.
Height adjustment
for
adjusting
depth
of
cutting
blade.
Blade cover
reduces the
dsk of flying
debris
and direct
contact
with the
feet
or
hands'
9 Sight
guide
for edging.
10 Cutter
blades
rotate
when
motor
is
switched
on.
11
Grass
shield
debris
deflector
reduces
flyback
of stones
and
foreign
material,
12 Wheel
for moving
and
guiding
edger'
13 Cross
Brace, attaches
downward
on
handle'
14 Left
and
right
Handle
Tubes.
15 Motor
which
drives
the blades.
16 Cable
loop
holder.
4
o
7
Page 3
PARTS
& CONTROIS
(coNr//vuED)
jffi,ffffi:
DANGER!
KEEP HANDS
& FEET AWAY
--. --.
,S[N,KN
INTSJ'fN'
slJt \-r7
-7-
ROTATING
BLADE
DtRECnOil
OF ROTATION
WARNING.TO
PFEVET{T
SERIOUS INJURY
FOLLO{V
ALL SAFETY PRECAUT|OTS
N OPERATOR IIAI{UAL - II'PFOPEH
USE CAN CAUSE
SERIOUS OR FATAL
ITJURY ' OBJECTS
IIAY BETHROW}I OR RICHOCHET
IT ALL DIFECIIOI{s.
ALWAYSWEAR EYE
PROTECTIO}I
. KEEP BYSTAT{DERS
AT LEASI E'FT
O6II)
AWAY '
ALWAYS WEAR EAR
PFOTECTIO]I 'WEAR
SNUG FTTTII{G
CLOTHING ' IIIIIORIi SHOULO
NEVER BEN PERilTITEOlt} USETHIS
EDGEF 'WEAR
STURDY SHOESWITH
I{OI+SLIP SOLES O .,O I{OT LEilO.
R€IIT OR SELLTHIS EOGER
WTTHOUTTHE OPERATOR
TANUAL
Model
No 301
Inslatbn lhEughout Double iNlat€d Motor UnlvgEl
h6ryy duty
ball bsi.E
type Motor
Mouletuffi
rdang:
I 350
wans
Voltao€ 23ol24
volE
Ac
Air C@ling
Fan torc€d
Cutting Depth
Up
to 75mm
Autmdiq ffitritugal cldch
Potets mior
wiFn
blad€
ims
q
hits hatd
obi6ts
whil6 €dging.
Rst{pag$5&7.
As
with any
powertool,
the use of any lawn edger
may be dangerous. lt
is
important
that
you
read,
fully understand, and
observe the following
safety
precautions
and
warnings. Re-rcad this
operatods
manual
and
the safety
instructions
periodically.
THE OPERATOR
PHYSICAL
CONDITION
Operator
must be
in
good
physical
condition
and
mental health, and
not under
the influence of
any
substance
(drugs,
alcohol,
etc.)
which might
impair
vision, dexterity or
judgement
(Fig.
3).
FIG 3
Safe use of an Atom Lawn
Edger involves:
1. The
Operator
2.The Atom Edger
3.
The
use of the Atom Edger
Do
not lend, rent or sell
this machine without the
operator's manual. Be sure
that anyone using
this unit
underctands the information contained
in this
manual
beforc use.
As with any
power
tool,
some
special safety
precautions
must
be observed
to
rcduce
the risk
of
personal
injury. Gareless or
improper use may
cause serious or even
fatal injury.
must not be
opemted by
minors.
Bystanders,
especially
children and
animals,
'
should not be
allowed
in the area
where a machine
is in use
at least
15
metres
(50
feet) away
(Fig.4).
Never
let the unit run
unattended.
Electrical
shock.
Replace
immediately any
Page 4
SAFETY
PRECAUTIONS
(co/vr//v
u
ED)
Do not operate
the
Edger
when
fatigued. Be alert
-
if
you
get
tired
while operating
the
machine,
take a
break,
Tiredness
may
result
in loss of control.
Working
with any
power
tool
can
be strenuous.
lf
you
have any
condition
that
might be
aggravated
by
strenuous
work, check
with
your
doctor before
operating
the
machine,
anything
that could trip
the
operator.
Wear
overalls
or
long
pants
to
protect
your
legs.
DO NOT
wear
shorts.
Use
of
gloves
when
working
with
the
Lawn
Edger
is
recommended. Good
footing
is
most
important.
Wear
sturdy
shoes
with
nonslip
soles.
DO NOT
wear
sandals
or operate
with
bare
feet,
In hot or sunny
conditions,
always
wear a
hat and
long sleeve
shirl
for
protection
against
skin cancers,
Use
of a
good
brand
of sunscreen
cream
is also
recommended
on
exoosed
skin surfaces.
Replace
immediately broken
or
cracked blade
covers
and
grass
shield debris
deflector.
A
Engine
noise
may damage
your
hearing.
Wear
sound
barriers
(ear plugs
or ear
mufflers)
to
protect
your
hearing.
Continual
and
regular
users
should
have
their
hearing
checked
regularlY,
SAFE
STARTING
You should
always
inspect
your
unit
before
starting
it'
Make
sure
the controls
and
safety
devices
are
working
properly.
Place the
machine
on
firm
ground
or
other
solid
surface
in
an
open
area,
Maintain
good
balance
and
secure
footing,
Failure to
follow this
procedure
may
result
in injury.
SAFE
WORKI
NG'A'STR
UCTIONS
AND
IMPORTANT
ADJUSTMENTS
Never
operate
your
machine
if it
is darnaged,
improperly
adjusted
or
not completely
and
se:lrely
assembled.
SAFE
MAINTENANCE,
REPAIR
AND
s7oBr
tG
Use
only
original
Atom
replacement
parls
for
maintenance
and
repair. Use
of
parts
manufactured
by others
willvoid
warranty
and/or
may cause
senous
or
fatal
injury.
Follow
the
maintenance
instructions
in the
appropriate
section
of this
manual.
Any
repairs
should
be carried
out
by
an authorized
service
dealer
or
person
with suitable
servicing
experience.
but allow
5).
Avoid
pants,
or
Prolonged
use of any
hand-held
powered
machine
exposing
the operator
to vibrations
may
produce
whitefinger
disease
(Raynaud's
phenomenon)
or carpal
tunnel
syndrome.
These
conditions
reduce
the
hand's ability
to feel and
regulate
temperature,
produce
numbness
and
burning
sensations,
and
may
cause
nerve and
circulation
damage
and
tissue
necrosis.
PROPER
CLOTHING
Clothing
must be sturdy
and
snug-fitting,
complete
freedom of
movement
(see
Ftg.
loose-fitting
jackets,
flared
or cuffed
FIG 5
J-
6]
Ixt
H
s
The
Atom
Edger
is a one-
person
machine.
To
reduce
the
risk of
eye or
other
injury
from
thrown
objects,
ensure
that
bystanders
are
at
least
15 metres
(50
feet)
away
during
use.
Replace
immediately any
worn
or broken
debris
deflector
shield
or blade
coven
lf approached,
release
throttle
trigger
to
immediately
stop
the
motor.
Proper
eye
protection
is a
must.
The blade
cover
may not
protect
the operator
from
all fast
moving
foreign objects,
even
though
the
discharge
is directed away
from
the operator,
as
ricochets and
bouncebacks
may occur
during
lawn edging
operations.
Never operate
an
Atom
Edger
unless
wearing
goggles
or
properly
fitting
safety
glasses
with adequate
top and side
protection
which comply
with
ANSI 287.1.
Always
stop
the
motor,
make sure
that
the blade
is stopped,
and disconnect
the
plug
before
adjusting
blade
height,
doing
any
maintenance
or
rcpair
work,
or cleaning
the unit
or
blade.
reUFFIG6
Page 5
SAFETY
PRECAUTIONS
PONTINUED)
SAFE
WORKING CON
D ITIO'VS
When
working with the
Atom
Edger,
always
wrap
and control
the
law
n
edger.
Do not
overreach.
Keep
proper
footing
anl
balance at alltimes
ELECTRICAL SAFEW
1. This
double insulated electric
edger model
no.
30'1
is
only
to be used on
240 volt
power
supply.
2.
Where
possible
use an approved
Earth
Leakage
Circuit
Breaker
(Residual
Current
Device) safety
switch
at the
powerpoint
or switchboard,
3.
Avoid
dangerous situations.
Do not use in the
presence
of flammable
liquids or
gases
to
avoid
creating
a fire
or
explosion and/or
cause damage to
unit.
4. Do
not
attempt to
repair
unit,
lf
there
is any
damage, do
not
use until damage
is repaired by an
authorised
service
centre.
5.
Damaged
supply cord
(on
lawn edger).
This must
be
replaced by an authorised service
agent or
similarly
qualified person
in order to avoid a
hazard.
6.
Never
carry
the
unit by the
extension cord or
yank
the extension
cord
to disconnect
the unit.
your
fingers tightly
around each
handle.
keep
your
hands
it
JL:
5
. f -'"u
'
t
1''r
/oL'r
youi
machine
unde.
,t*l*!'Jo"t!
l"**'-
NEVER attempt
t$. c,y-'
"1'',
rt.
4nb*,
Edger
with one huno\r
lt
^-':')
"i
t
"
*kl
majr result
in
seriovs
'
Ll-'i
"J*\
/
(Fig.
7). . I
Make
sure the
har'd\.
ft
itr
r^t
.^
good
condition
6^*r
Frr
''!'
moisture,
Pitch,
oil
or
q-"<r'-oe
Use
both
hands,
u1-a
u
t
a
each
handle, to ope
r"f;c
7. To
reduce the
possibility
of
the
extension
cord disconnecting
from
the unit
during
operation,
loop
the
extension
cord
to the
extension
cord
anchor as
shown
(Fig.
B).
8.
Do
not use the edger
if
the
switch
does
not turn
the edger on
and
off
properly,
Repairs
to the
switch
must be
made
by
qualified
electrical
service
personnel.
9.
Keep the extension
cord
clear
of operator
and
obstacles
at all
times.
Do not expose
the cords
to
heat,
oil,
water, or sharp
edges.
Do
not edge
next to
cord. or
wdk on
or drive over
cord.
10. When cleaning, disconnect electrical
cable
(Fig.
9) and
do not use
water. Scraoe
dirt
away
with a
piece
of
branch,
wood, screwdriver
etc.
lf
accidentally
wetted
by
water, alow to
dry
in the sun,
inspect and
ensure
it
is dry before
use.
1'1. Do not store
unit
outside
but only
indoors
in a
secure
dry
place
leaning
against a
wall
with handles
uppermost.
I
NorE
I
H:?-:;'"S:T,ffi3;"?%",",.j:::y
appliances.
These
have
minimum
1mm diameter
copper
wire.
In Australia,
these are
now
yellow
in
colour.
Do not use
white coloured
or
light
guage
undersized
extension
cords as
these
will cause
a drop
in
line voltage
resulting
in loss
of
power
and
overheating.
lf
in doubt, use
the
next
heavier
guage.
Inspect
the extension
cord
before
each
use and
do not useif
damaged
in
any
way.
Cutting
blade
can cut
extension cord.
Keep the
extension
cord away
from the cutting blade
(Fig
00). A
cut extension cord is
dangerous and
can
be fatal
to
you
or others. Replace
immediately
any
worn or broken debris,
deflector shield
or
blade
cover.
FIG 9
Do not use in rain,
in
damp
or wet locations, or
around
swimming
pools,
hot
tubs
etc.
Do not
expose
to wate6
rain,
or
snow
to avoid
the
possibility
of electrical
shock.
Page 6
A. Fit left
handle
tube
#1 to edger
body #2 as shown,
Note: Left
handle
has waming
labl
(Fig.10).
B,
Insert 1SOmm
(6")
bolt
#3 through
handle bolt hex
head retainer
#9
then
through
left
handle tube
#1 , edger
body
#2 and
right handle tube
#11,
tVofe; Plastic retainer
#9 to be
pointing
forward.
C,
Screw
large wing nut #10 on
protruding
bolt
#3 and tighten.
D. Fit cross-brace
#4Io handles
#1
and
#11 with brace
touching
ground.
Use
2 screws
#5 and
2 lock
nuts
#6
provided
in
packet.
Use
straight bladed
screwdriver
(or
Tox 25 screwdriver)
E. Insert
trigger handle
#7 into right
handle tube #11 using one
screw
#5 and one
nut
#6 to hold
in
place.
Note:
Throttle
cable/switch
wire from engine
must
be
fitted under
handle and
clipped
into
holding lugs of
cross-brace
#4. Do
not loop throttle cable/switch
wire
over
handle.
F,
Insert left handle
#B into
left handle tube #1 using one
screw
#5 and one
nut
#6
to
hold
in
place.
5___-__\
'07-
t<'
FIG
10
NOTE:
Do not loop
throttle
cable/switch
wire over
handle
\
o__________-
To
start
motor hold firmly left
and
right handle
grips
and ensure
balde is out of
ground.
With right
thumb
press
down
safety
interlock and
pull
back
trigger.
Motor
and blade
will
instantlv start
to turn. To
stop
release
trigger.
6
motor
throttle
Never
use
unit
on
wet
grass,
in rainy conditions
il
grass,
ln ralnyCon0ltlOns
or
where there is
dew
or
moisture
around.
Never
hose unit
with water
to
clean.
Page 7
1, The
edger
is very
easy and simple to use and most
operators can
immediately
adapt to
its
unique
flexible
USE,
For
some
people
it may
take a
few
edgings to
become
accustomed
to
its
operation.
2. Thoroughly inspect the area where the edger is to be used and
remove
all stones, sticks, wires and all
other
foreign objects.
3.
Adjust
blade depth:
Try
second
hole
closest to
operator
(Fig,
12)
!
NOTE
I
Failure
to adjust blade to correct
-
|
edging height will
cause
overheating of motor
and
clutch
due
to
blade
rotation stopping.
!
NOTE
I
When
cutting efficiently,
motor
-
|
will turn blades at high speed.
4. With both
arms
fully
extended downwards
(see
illustration
on
front
cover)
hold
both handle
grips
firmly, The
blade should
just
clear
the
ground.
The
blade
is
now
set
high
so it can
only
cut if
you
lift
your
arms
slightly
(100mm) (Fig
13).
7,
As cutting action begins,
move the
lawn
edger
forward
so that the
blade can cut the edge
as
you
move foruuard
(Fig.
15).
8.
Continue
at a
moderate
pace
untilyou are
familiar
with
the
controls and the
handling
of
the Atom
Edger,
9.
lf
blade
jams
or stops in the
ground (Fig.
16), lower
handles or
pull
back unit and
recommence.
Motor
should be at full soeed under
load.
x
FIG 14
RAISE
TO
EOGETEPER
FIG 13
5.
Pull
throttle trigger
allowing
motor
to start, You
can
practice
walking
fontrard
on
an
area of
your
lawn or
garden
slightly lifting
your
arms,
holding
handles firmly
for
the
blade
to cut into
the
ground.
This
will
give you
a
"feel"
of the operating
technique. lf no. 2
position
is
too high then set
at
no.3
position.
6. Do not lift
handles by
excessive
bending of
elbows
(Fig
14). Always keep
arms
straight as
shown on
Front
Cover.
! NOTE I
Allowing motor to run excessively
'
l
(1-2
minutes)
with blades not
rotating will
cause clutch
to burn out.
Only
operate unit
when
moving forward.
DO NOT
operate walking backwards,
as
you
may
trip, fafl
and
injure
yourself.
FIG 15 FIG 16
Page 8
EDG
I N G
ttYSfF
U CT
I
OltlS
rcoru
r N u
ED)
1O.Edging
along
Concrete
edge:
For
position
of
blade,
align
edge
guide
(at
front of
blade
cover)
with
edge
of concrete.
lf blade
hits concrete,
lower
handles
and
re-position
blade
at side
of
concrete.
Even
with the
grass
growing
over
the
concrete
and
you
cannot
see
the edge,
you
can
feel
the edge
of
the concrete
with
the
rotating
blade
by
slightly
sideways
tilting
the
handles
of
the
edger
away
from
the concrete
so
that
the blade
tilts
towards
the
concrete
and
touches
or "kisses"
the
concrete
edge
and
acts
as
a
guide
(Fig
18).
Edger
blades
are
made
from
high
tensile
hardened
spring
steel
and
will last
a
long time.
Once
the
edge
is
established
the
second
and
subsequent
times
around
are
very
fast,
11. Edging
against
walls or
fences:
To sideways
tilt,
lower one
hand
and
lift other
hand
and
slowly
walk along
wall
or
fence cutting
the
ground
just
below
ground
level
(Fig.
19).
12.Clutch:
The
Atom
Edger
is equipped
with
a
centrifugal
clutch.
DO NOT
run edger
at
low
speeds
(or,
if blade
is
jammed,
and
motor
is still
switched
on. Stop
motor and
pull
back
unit
and
recommence
edging.
Reduce cutting
depth
as
clutch
shoes
will
prematurely wear and
cause
damage
if
cutting
biades
do
not rotate.
!
NOTE
I
xeen
inside
of
blade
guad
clean'
clogged
guard
can
slow
down
or stop
blade
rotation
and
may cause
damage
to automatic
safety
clutch.
Always
operate
blade
at high
speed
when
edging.
13.
The
Lawn edger
can
be transported
by
pushing
it
on
it's
wheel,
or carrying
it with
motor switched
otf
as
in Fig,
17
FIG
18
FIG
19
TNJURY
NEVER CARRY
THE
EDGER
WHILE
THE
MOTOR
IS
RUNNING. Never
hold
the
handle cross
brace
if
the
motor
is running
(Fig.20).
Stop
the
motor
Prior
to
lifting
or carrying.
FIG 17
FIG
2OA
Page 9
BLADE
REPLACEMENT
'1
, Blade
holding nut can be spun
off
with
an
impact
drive.
Alternatively,
stop
motor.
Clean
area around
dust
cover
#43770 and
pry
out
with screwdriver
(Fig.
21)
exposing
14mm hex
head for unscrewing
blade
nut.
FIG 21
2.
Through dust cover
hole,
place
14 mm socket
and
place
17 mm wrench on blade
nut
(Fig.
22),
FIG 22
3. Unscrew
nut
counter
(anti)
clockwise
(normal
right
hand thread)
(FiS.22).
4. Remove
one smallwasher,
one large washer and
two blades
(Fig24),later
models do not
have
smallor
large
washers
(Fig.
23 &
24). Before
installing,
clean
all
grit
and
grease.
Assemble these
parts
clean and
dry.
Fit
large washer
(only
on early
models), new
blades
with spiggots of one blade
interlocking
with
holes on opposite
blade, large
washer,
one
small
washer,
and nut. Tighten
nut
to
15-20 ft. lbs.
(20-
27Nm)
or hand tight
with 8"
(200mm)
or
longer
soanner.
FIG 23
Early
Model
FIT
BLADES
AT
RIGHT ANGLES.
2
SPIGOTS
ON EACH
BLADE FIT INTO HOLES
OF OTHER
BLADE
5.
Clean
plastic
dust cap and
housing;
press
back
by
gently
tapping
into
place.
Clean
inside blade cover
of any
built up dirt, or
with impact driver, spin
nut
on.
TO REMOVE
BLADE COVER
LID
For cleaning
(or
major repair).
1. Lift and tap
with
hammer
in a
clockwise
direction
(Fis,
25
-
A),
2.
To re-install,
FIG
25
press
down
lid in centre
and tap
with
hammer counter
(anti)
clockwise
(B).
IOOSE
BLADE
Follow steps
'1
and 2 of
Blade
Replacement
and
tighten
nut clockwise.
LUBRICATION
OF GEARS
Only
required
if
gearbox
shows
leakage
or is
noisy.
There
is
usually
sufficient
grease
to
last at
least 5
years
before
topping
it up.
The
grease
in the
gear
case should
be added
to according
to
use. Use
a
light, free-flowing
lithium-based
grease
such
as
Castrol
EPLI
or its equivalent.
This is available
in a
handy to use
squeeze
pack
with nozzle
(#43227).
Remove two
screws
marked
FILL
and
BLEED.
Inject
grease
into FILL screw
hole and
allow
grease
to eject
from BLEED
hole indicating
gear
box
is 3/4
full
(Fig.
26).
Refit and
tighten
BLEED
screw
and
squeeze
in
3 to
4 more
lots
of
grease.
Refit
FILL screw
and
tighten,
NOTE: Do
not
use
light or heavy
gear
oil
as it might
leak out.
lf
gear
case
shows
leakage use
heavier
grease
(e.g
Castrol
EPL2).
lf case
ioint
is damaged,
clean and
dry and use a
gasket
sealant.
Replace
o-ring
if damaged.
Tighten all srews.
Refill casing.
USE
ONLY
ATOM
BLADES.
Other blades
have larger
size
holes
(112"1which
will cause
out-of-balance
vibrations
which will damage
unit
and cause
injury. Other
blades
can also
break and
cause
major
injury.
! NOTE I
Do not run
motor
without blade
'
I
tightened
to blade
shaft
as
gear
damage
will occur.
Always use
two blades
as
shown above.
Never use a single
blade.
Do not
use other
thicker
blades as
you
will
damage
the unit.
Page 10
Problem Ret.
'1.
Cutting blade does not turn when operating
Blade
cover
filled with
dirVgrass Clutch slipping Loose blade
nut
Blade
stoos under
load
Clean Cut less depth or clean Tighten
blade
Cut
less
depth
PageT&8 PageT&8 Page
9
PageT&8
2. Gear case
Leaking Loose
screws
Broken
"O"
ring
Leaking
around screw
thread
Tighten Replace Re-fix
screw
Page
9 &
16
3. Noisy
gears
No oil in
gear
case
Loose blade nut or
gear
adjsutment
incorrect
Refill Re-assemble
parts
correctly Page I &
'16
4. Heaw vibration Wrong blade fitted
Worn clutch Worn clutch drum or damaqed drive insulator
Only use Atom Blade
(P/N
43782) Take to service dealer Take to seryice dealer
5.
Motor will not
start
Not connected to
power
Safety switch
-
earth
leakage
circuit
breaker
(Residual
current device)
not
on
faulty lead
Motor switch
or
motor not
activiatinq
Motor damaqed
Reconnect Click to
'ON".
lf it
continues
to cut out, check
cables,
house
power point.
Or
house
safety
switch could
be faulty. Take to service dealer Take
to
service dealer
Page
1 1
6. Motor
lacks
oower or
blade stops rotating
Cutting
too
deep
Raise cutting depth
Page 7
7. Leaking oil at dust
COVET
Overfilled
gearbox
Clean dust cover and
casing, cover
leaking
area with sealant such as silicon
or
gasket
cement and
refit.
B.
Hot
extension cord
Using
light
duty eKension cord Use a
heavier
gauge/heavy
duty
extension cord
Page 7
!
NOTE
I
This information.is.for
persons
with suitable servicing experience
should
this
unit
-
I
ever require workshop repair.
A. TO
REPLACE BLADE SHAFT
1,
After
removing
blades
(Refer
Pg 9, Figs 21-24) remove blade drum#431
12, felt seal #42112 and spring bevel washers #43115 if fitted.
lnsoect threaded end of
shaft
and file off any rough
surfaces so shaft
is
round
and smooth.
2. Hold
unit
as
shown
in
Fig.27 and tap shaft through using a 3/8 bolt or similar so that
bolt replaces shaft and maintains alignment
and
contains
washers,
spacer and
gear
inside housing - DO NOT
TURN HOUSING
OVER,
\f,.
70
SEFVICE OR
REPAIR
UNIT
A.
To Replace Driveshaft.
How to remove wheel
arm
. .
. , 10
B. Motor does not switch on. How to adiust
switch
cable .,,,.11 How to repair
switch trigger assembly. . . . . . 11
How to
remove
and replace switch
cable,
motor
clutch
and fan
. . .12
How to
remove
and replace
main
crown
gear
and
pinion
drive shaft . . .14
Replacing clutch drum - Early
model.
. . . . . . 15
Replacing clutch
drum
-
Late model .
. . ., . . 15
Final assembly
of main housing,
gear
drive and
testing .16 17
D. E.
I
plug
before doing
any
or repair work, or cleaning the unit
10
FIG 28
Page 11
COMPLETE
WORKSHOP
ilIANUAL
poNnNUED)
3. Carefully
push
new
blade shaft #431 14
up
into
bearing
and
tap through
carefully
so washers,
crown
gear
and
spacer
remain
in
position
and
the
3/8 bolt is
pushed
out
(Fig,
28).
4. When blade
shaft
comes
through,
turn assembly over. Tap blade shaft so head
of
shaft is against bearing.
TO REMOVE WHEEL ARM
1. Remove one
screw
and
washer
through
hole in blade cover
(Fig.
29A).
Pull wheel
arm
assembly out of
edger
body.
2. Remove
blade cover
lid
by
lifting
and tapping
in a clockwise
direction
(Fig.
2e).
B. ADJUSTING
INNER
AND
OUTER
MOTOR
SWITCH
CABLES
lf
the
motor
does
not switch on re-adiust
cable as
follows.
Loosen 2 screws. Pull
black outer
cable outwards.
retighten screws in
this
position.
Motor
should now
switch on, When
you
switch
on
you
can hear a
"click"
in
the
motor
casing
(Fig,31),
stool for ease
of
working
(Fig.
36).
FIG
31
C.
TO REPAIR
SWITCH TRIGGER
ASSEMBLY
1, Remove 2
screws
(A)
as
shown in Fig
3'1 and
remove
cover and all
parts.
Re-assemble
as
follows,
2. FiI switch inter-lock
and compression
spring
(Fig
FtG
g6
32\.
3.
lf fitted with
switch trigger
torsion spring,
place
torsion
spring over
post
and
hold
back
with thumb
(Fig.
33).
Fit
switch
trigger fully
over
post
and
release
spring so
it
catches
throttle trigger.
4. lt
fitted
with
switch trigger
with
too
hook #43288 and switch trigger compression spring #43198, fit trigger
then comoression
spring
(Fig.34).
5, Hold trigger in place
with finger until switch cover#44069 is
fitted
(Fig
35). lt is
then ready for
screwing tight
(with
2
screws
(A)
as
shown
in Fig
31). Ensure switch cover rear lug (arrowed
Fig. 35)
engages
underside
of
handle wall.
D. HOW TO REMOVE
AND REPLACE
swtTcH
oABLE,
POWER CABLE,
MOTOR CLUTCH AND
FAN
Stand
unit against bench or
wall
as
illustrated.
Use
a
FIG 29A
FIG 29B
FIG
33
FIG 34
Page 12
COMPLETE
WORKSHOP
MANUAL
PoNTINUED)
Use
Tox No.25 Screwdriver.
Do not use straight
blade
screwdriver
as it
will
strip
groove
in screw
head.
remove
rear
cover
4
screws.
Remove
inner casing 4 screws.
Disconnect
throttle switch
control
lever by
lifting out
with throttle
cable.
Remove
2
wires from
motor by
carefully
pulling
off
motor tags.
Remove
wiring
loom
assembly,
+ 4 SCREWS
4
SCREWS
4
SCREWS
TO REMOVE
MOTOR
TO REPLACE SWITCH
CABLE
1. Loosen 2 switch trigger
cover screws
(A),
Pull
outer
cable forurard and
lift inner cable and
lug
out
of
slot
in cover
(Figs
38 & 39).
2.
To replace switch cable,
reverse above
procedure.
Outer
cable must be
pushed
fully in
before
screwing
down
cover screws
(Fig.
40). lf
motor does not switch
on see
(B)
Fig, 31,
P. 11.
3. At
motor end,
lift cable
out
of
casing
procedure
to
install
(See
Fig. 40A).
zzzzzzz
WHITE
EEEEET11
LIGHT
BLUE
tEEIAp
BRowN
-
!^-roru-
:xBf'"'
TO
REPLACE
POWER
WIRE, CABLE,
SWITCH
AND LEADS
1.
Remove 2
wires blue/white
from
motor by
carefully
pulling
up
motor tags
"A"
(Fig.
aOA). Remove
wiring
loom assembly.
reverse
ZZZZZ
wHtTE
EEEEEEI
LIGHT
BLUE
4l
BROWN
-
DARKBLUE
FIG 38
FIG 39
FIG
40
tz
FIG 4OB
Page 13
COMPLETE
WORKSHOP
MANUAL
poNrtNUED)
TO
REMOVE AND RE.INSTALL
MOTOR
1. Remove
4 screws
holding
motor and lift
motor
assembly
out
(Fig.
43 & 44).
CLUTCH
The
clutch is a 2 shoe springless
type.
lt is
self
adjusting
for wear. lf it is badly scored,
worn or burnt
due
to operator
running motor
without blade turning,
remove by
knocking to spin off.
Anti-clockwise to
remove, Clockwise
to replace.
lt is self tightening,
Before
installing motor and clutch to
unit
place
very
thin
packaging
tape
(eg.
cellotape) over shoes
as
illustrated so
it
can be
installed easilv
into
clutch
drum
(Fis.
45).
Remove clutch
to test
motor. Only
run
motor and
clutch
together onty
if installed
conectly
in
edger
body.
FAN
lf blades
broken, cracked
or
pieces
missing,
replace
by
levering off carefully
and
tapping
new
fan on.
MOTOR
lf motor was
working
previously,
re-install carefully
by
placing
4 screws
in 4 corners
of
motor
mount
and
carefully
lower into body.
Tighten
screws
criss-cross
until tight,
25 inch/lbs
(2.5NM).
Make sure
clutch
shoes
fit inside clutch drum.
! NOTE I
lf motor
has been burnt
out,
eg.
'
I
commutater
or wiring,
it can
be
replaced
with a
new motor.
! NOTE I
Check
commutater
for weal
'
I
burnt,
rough or
missing
pieces
and
if found
in this
condition,
motor should
be
replaced.
The
brushes
are
very long and
will last
a long
time if commutater
in
good
condition.
1e
!
NOTE
I
lf motor
cannot
be
pulled
out
-
I
after all screws
are removed
it is
possible
the
double
insulation
protection
polymer
material has melted causing
shoes and
clutch
drum to fuse
together.
To remove,
proceed
to
"Remove
Gear
and
Main Assembly
Shaft"
Page 14. Removing
shaft from casing also
allows
motor to be extracted.
!
NOTE
I
Later
clutch
assembly
hub
also
-
|
acts as a
electrical
insulator and
a
safety device
if
operator
overloads
motor,
continuous
jamming
of blade
and overheating of
motor.
Hub will melt and
protect
motor like a
fuse.
Page 14
COMPLETE WORKSHOP
MANUAL
poNnNUED)
E. HOW
TO REMOVE
AND REPLACE
MAIN
CROWN
GEAR
AND PINION
DRIVE
SHAFT
REMOVE WHEEL
ARM
1. Remove
blade
cover
lid
by
lifting
and tapping
in
a
clockwise direction
(Fig
47).
FIG 47
2. Remove
one screw and washer
through
hole
in
blade cover
(Fig
48). Pull wheel arm
assembly out of
edger body,
t
!
NOTE
I
Following
only applies
to
early
-
|
models with
polymer
clutch
drum
if it is to
be
replaced.
Refer also to
"Removing
and
Replacing
Clutch Drum" late model
(P.15).
REPLACING
CLUTCH DRUM AND
REMOVING SHAFT
1. Remove blade
cover lid and wheel
arm as shown
Fis.
a7).
2. Remove 7x
screws holding main
blade
cover/bearing housing,
(Fig.
50).
3.
Turn
edger over to remove dust cover
(Refer
Pg
9,
Fig 21),
4. With a
soft
punch,
tap hex end of
blade shaft as
in
Fig. 49
until cover and
gear
assembly
pops
out of
body
housing.
FIG
50
5.
Remove
bearing
holding
screw
(A) (Fig.50).
6.
Using
a screwdriver, lever
pinion
back, turn
screwdriver on edge to
force
back
further
(Fig.
51 &
52).
7, With a copper or brass
punch (a
7/16"
brass or copper shaft about 10" long), hold housing and tap pinion
shaft out
(Fig.
53).
!
NOTE
I
DO Nor usE A SrEEL
DRIFr
-
|
as a
punch
as
you
will
damage
the
pinion
teeth.
w*
Page 15
COMPLETE
WORKSHOP
MANUAL
lcoNnNUED)
REMOVING AND
REPLACING
CLUTCH
DRUM - EARLY MODELS
'1.
Remove main
drive
pinion
shaft
as above.
2,
Remove
3/16 x 1 " roll
pin (P/N
43184)
by
punching
out
(Fig
47).
Slide off clutch drum, check
shaft and
straighten if neccesary.
Slide on new hub/drum,
carefully
line
up hole
and
re-fit with new
pin.
FIG
54
TO
REMOVE
PINION
l. Hold
shaft
in
vice
between two
pieces
of
aluminum so as not
to
damage
shaft.
2. To
remove
pinion,
grip
shaft
just
behind
bearing
in
jaws
of vice
(Fig,
55)
and unscrew
oinion
counter
(anti)
clockwise
(normal
thread) with vice
grips.
lf
tight, heat
to
break
loctite
seal,
3.
Fit new
pinion
with fresh loctite
on
thread, making
sure it
is
tight
up to spacer washer
#43229,
(Fig.
56)
and washer
does not move.
SEALANT
wAsHER
PN 43177
I
!
NOTE
I
Later
models
do not have
-
I
washer
(P/N
43177)
fitted.
REMOVING AND REPLACING
CLUTCH
DRUM . LATE MODELS
1. There is no requirement
to
remove main drive
pinion
shaft,
2. After
removal
of motor use an extension drive or an
impact wrench fitted with
a9/16" socket
(Fig
57),
!
NOTE
I
The clutch hub on later models
-
|
is the
electrical insulator.
lt is
also a safety device,
if
operator overloads or
overheats motor
by continuous
jamming
of
the
blade it will melt
and
protect
motor.
!
NOTE
I
To replace
complete shaft
-
|
follow instructions, Page 14.
!
NOTE
I
Clutch drum
hub
on
early
-J
models
is an electrical
insulator. lt is
also a safety device, if
operaotr
overloads or
overheats
motor
by continuous
jamming
of
the
blade
it
will melt
and
protect
motor. How to remove
(Fig.54).
!
NOTE
I
Remove
clutch drum and
-
|
replace.
Only hand
tighten
flange
clutch
nut or very
lightly
with
impact
wrench.
Overtightening
with impact wrench
can cause bearing
to move forward
excessively.
FIG 55
FG56M+
IA
Page 16
COMPLETE
WORKSHOP
MANUAL
GoNTINUED)
F. ASSEMBLING OF
MAIN HOUSING,
GEAR
DRIVE AND
TESTING
1.
Clean
and dry
pinion
bearing.
Place oil
resistant
gasket
sealant
(e.9,
Fullerprene
303)
around bearing
(Fis.
56).
2.
Hold
pinion
shaft
assembly
vertically and slide
into
casing
A and
B
(Fig,
59).
3.
With
a soft
punch
drive
shaft
to bottom of
casing
(Fis.
5e).
4. Fit bearing
screw
(Fig.
50).
5.
Lever
pinion
back to
holding/locating
screw
(Fig.
60).
6.
Replace crown
gear
if teeth
are
worn, See
sequence
of
assembly
(Fig.
61
-
early
models,
Fig. 62
-
late
models).
7.
Check
and
renew
'O'
ring
#40906
if necessary
(no
'O'
ring ftted
to
late models).
Fit assembly
into
housing.
lf
bearing
is loose
in housing, smear
loctite around
bearing
before
assembling.
Carefully
drive
down
(making
sure
gears
are
meshing) by
gently
tapping
around
bearing
area
(Fig.
63) and turning
clutch
drum.
Refit 6 screws
around
shaft.
8.
Fill or top
up
with
gear
lubricant.
See
Page
9
..
LUBRICATION
OF GEARS'.
9.
Fit blade
(see
page
9)
and bearing
cap
and
check
rotation that
gears
are
not binding.
lt should
turn
smoothly
from clutch end.
Backlash
at end
of blade
about
2-4mm.
Refit blade
cover
lid, engine,
handles
and test.
T
I
NF
BLA
enl
W
2 WASHERS
EARLY MODELS.
FIG 61
LATE MODELS
FIG 62
6mm
(.236")
lr o
rd
e
L:
Bearing Laatjng
Screw
! NOTE I
Bearing
must be
forward
to allow
'
I
bearing
locating screw
to be
fitted,
then
pinion
and bearing
forced back onto
screw.
lf this is not done,
pinion
or
crown
gear
could
be
tight.
Correct
distance
is 6mm
(.236')
Fig.60.
to
FIG 60
Page 17
COMPLETE WORKSHOP MANUAL
lcoNrtNUED)
TO
COMPLETE ASSEMBLY
Replace
motor
power
cable and switch.
Replace
switch lever
and cable.
Replace
inner
casing.
Replace outer
casing.
Reolace handles
etc.
TESTING OF UNIT
Motor and On/Off Switch
After fully assembling
and connecting to a
power
source
preferably
fitted with an earth leakage
circuit
breaker,
switch unit
on
and off several
times.
lf
switch
does
not
switch on or off. check throttle control to
make sure it is free
and not
jamming
and adjusted
correctly
(see
page
11 - Fig.
31).
lf
not working,
disconnect
power,
re-check all wiring, including
oables,
earth leakage
circuit
breaks
etc.
resting
Clutch
vVhen edging,
jam
blade
in
earth and
motor will
still
.un
at
low
speed with
a burring
noise.
Only
do this for
a few seconds,
17
Page 18
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