Atmos Atmoforte 350, Record 500 User manual [gb]

Atmoforte 350
Record 500
MedizinTechnik
Operating instructions
0124
444.0350.B DF.01
1
General Information
mark CE-0124 in accordance with the Council Directive 93/42/EEC about medical devices and fulfills the essential requirements of Annex I of this directive.
The product fully complies with the electromagnetic immunity requirements of standard EN 60601-1-2 "Electromagnetic Compatibility - Medical Electrical Equipment".
These operating instructions are an integral part of the device. They should always be kept near the device. Close observance of these instructions is a prerequisite for applying the device according to its intended use and for correct operation.
Patient safety and interference-free operation can be guaranteed only if original ATMOS parts are used. Furthermore only the accessories listed in this manual are approved by ATMOS and may be used in conjunction with the device, or else accessories whose use has been expressly permitted by ATMOS. In the event that other accessories or consumables are used, ATMOS does not guarantee the safe operation and reliable performance of the device.
ATMOS considers itself responsible for safety, reliability and perfomance of the device only – if assembly, readjustment, modification, extension,
or repair is carried out by ATMOS or by persons authorized by ATMOS
– if the device is used in compliance with these
operating instructions.
ATMOS supplies a service manual containing detailed circuit descriptions and schematics as well as information on adjustment and servicing to the authorized service staff.
These operating instructions are in conformity with the device specifications and publications on safety of medical electrical equipment valid at printing date. All rights are reserved for circuits, techniques, names, software programs and devices mentioned in this manual.
The ATMOS quality management system fully complies with the international standards DIN EN ISO 9001 and EN 46001.
No part of this manual may be reproduced without written permisssion from ATMOS.
ATMOS cannot be held liable for any damages resulting from the use of accessories or consumables from other manufacturers.
Atmoforte 350 and Record 500 differ only with regard
to pumps, air-flow rates and final vacuum. Operation and design of the units are identical. In following
sections, the name Atmoforte 350/Record 500 is,
therefore, used.
ATMOS
MedizinTechnik GmbH & Co. KG Ludwig-Kegel-Straße 16 79853 Lenzkirch Deutschland / Germany
Tel. + 49 (0) 76 53 / 6 89-0 Fax: + 49 (0) 76 53 / 6 89-190
+ 49 (0) 76 53 / 6 89-393 (Service Center)
e-mail: atmos@atmosmed.de Internet: http://www.atmosmed.de
2
Contents
1. Application and Functional Description
1.1 Intended Use ........................................................................... 4
1.2 Function ................................................................................... 5
1.3 Safety information ....................................................................6
2. Operating Controls and Indicators ........................................ 7 - 8
3. First-Time Operation ............................................................. 9 - 12
4. Operation .............................................................................. 14 - 19
4.1 General points to note during Operation ............................... 14
4.2 Suction Mode (Standard Mode) ..................................... 15 - 16
4.3 Suction Mode (Low Vacauum Range) ........................... 17 - 18
4.4 Vacuum Extraction................................................................. 19
5. Cleaning and Maintenance ................................................. 20 - 22
6. Trouble-shooting ................................................................. 23 - 24
7. Spare Parts and Accessories ............................................. 25 - 27
7.1 Spare Parts .................................................................... 25 - 26
7.2 Accessories and Supplies ..................................................... 27
Page
8. Technical Specifications .............................................................28
General Standard Terms and Conditions
3
1. Application and Functional Description
1.1 Intended Use
The Atmoforte 350/Record 500 is a compact suction unit
for medical application. It is especially intended for aspiration and collection of secretions, body fluids and tissue. Its main fields of application are:
in the OPD, in the OR: during surgery, e.g. to drain
pockets or abscesses
in endoscopy: e.g. to aspirate secretions or rinsing
solutions
in gynaecology: for suction curettage and vacuum
extraction (obstetrics)
in ENT applications: to aspirate secretions, rinsing
solutions, cerumen
in the recovery ward and ICU: for the spontaneous
aspiration of body fluids, e.g. from the respiratory tract
for drainage in the low vacuum range (e.g. thorax
drainage)
Fig.1. Atmoforte 350 (with optional trolley)
Record 500 (trolley included in standard
equipment of user packages)
The Atmoforte 350/Record 500 must not be used :
in non-medical applications
to aspirate flammable or explosive fluids or gases.
4
1.2 Function
Secretions must not be allowed to enter the pump.
If this happens in spite of fill-level monitoring and
overflow protection (fluid trap), the Atmoforte 350/ Record 500 must be inspected by a service technical
before being used again on a patient.
The suction tube must never come into direct
contact with the application site. A suction catheter, suction tip or medical aspiration set must always be connected to the tube.
Excessive vacuum settings may cause lesions
in the tissue.
The Atmoforte 350/Record 500 is a line-power operated
suction unit, centering around a silent, maintenance-free diaphragm pump which produces a vacuum inside the collection jar for aspiration and collection of the secretions. The target vacuum is key-selectable in 12 steps. The vacuum build-up is microprocessor-controlled. When the target vacuum has been reached, the pump switches off. A closed-loop control circuit activates the pump only when needed to re-establish the selected vacuum setting.
Electronic fill-level monitoring and a fluid trap with integrated bacterial filter are implemented to prevent that secretions enter the pump. The filter can be cleaned and sterilized.
Several monitoring and control functions enhance the
operational ease of the Atmoforte 350/Record 500 and
ensure its safe application. Among these are:
– electronic monitoring of the collection jar fill level: the
unit emits audio and visual signals when the max. fill level is exceeded
– automatic standby: when idling, the pump automatically
switches to standby (e.g. while the suction cannula is removed from the application site) and resumes when the cannula is in contact again with the substance to be aspirated
– electronic filter monitoring: the unit emits audio and
visual signals when the filter is clogged
– automatic mode for vacuum extraction: the required
vacuum builds up gradually and is reached within about 2 minutes
– automatic clog detection: interrupts the suction
operation when the cannula adheres to the tissue
– regular, automatic performance tests: if malfunctions
are detected, the corresponding pilot lamp lights up.
All parts of the system which come into contact with the secretions (tubes, collection jar, cover and lids) can be autoclaved (up to 136°C).
A special equipment trolley can be ordered for mobile
application of the Atmoforte 350 (Fig. 1). User packages of the Recor d 500 are standardly equipped
with this trolley.
5
1.3 For your Safety
Dispose of the packaging material, observing the
applicable waste-control regulations.
Install the Atmoforte 350/Record 500 only on vibration-
free surfaces.
The design of the Atmoforte 350/Record 500 fulfills
the requirements of IEC 601/EN 60601 and of Protection class I. The device must be connected to a properly installed socket with a non-fused earthed wire.
Before connecting the device to the power line, check
that the line voltage and frequency are identical with the ratings specified on the nameplate.
The use of extension cords with multiple power outlets
is not permitted.
Before putting the device into operation, visually check
all connection cables and tubes for signs of damage. Damaged cables and tubes must be replaced immediately.
When disconnecting the device from the power line,
first remove the plug from the wall outlet. Then the power cord may be disconnected from the device. Never touch the plug or cord while your hands are wet.
The ambient conditions indicated in the Technical
Specifications must be strictly observed.
The suction tube must never come into direct contact
with the application site. A suction catheter, suction tip or medical aspiration set must always be connected to the tube.
Liquids must not be allowed to enter the device. Should
liquids have penetrated into the device, it must be inspected by a service technician before being used again.
Before applying the device, the user is obligated to
check it for functional safety and proper performance.
The user must be familiar with the operation of the
device.
Information which is of particular interest to the user
is printed in a box throughout this manual.
The air vents on the underside of the device must not
be obstructed (do not place the device on soft materials).
Set up the device so that the operator has a clear,
unobstructed view of and easy access to the front panel.
The Atmoforte 350/Record 500 is not suitable for
operation in areas of medically used rooms where an explosion hazard may occur. Explosion hazards may result from the use of flammable anesthetics, skin cleaning agents or disinfectants. Installed on the trolley,
the Atmoforte 350/Recor d 500 is automatically placed
outside the area where an explosion hazard may occur (refer to the literature list at the end of this section).
ATMOS cannot be held liable for injury to persons or damage to property if – the parts used are not origin ATMOS parts – the user instructions given in this manual are
disregarded.
Literature
Medical Device Directive
IEC 601-1/EN60601-1/1990: Medical electrical equipment. General requirements for safety; section 6: Protection against hazards of ignition of flammable anesthetic mixtures
6
2. Operating Controls and Indicators
n
p
Fig. 2. Atmoforte 350/Record 500
n Fixation and contact element for collection jar o Connection piece for suction pump p Fluid trap with filter q Fixation for collection jar r Connection piece for tube connecting the fluid trap s Connection piece for suction tube t Lid system release button (for lid of collection jar) u Power switch v Display and control panel w Filter output (to pump connection piece)
11
z Filter input (from collection jar)
7
Fig. 3. Atmoforte 350/Record 500 (rear view)
12
z Power input
13
z Fuses
14
z Potential equalization pin
15
z Pedal regulator port
Explanation of Symbols as Used on the Unit
Caution: Refer to operating instructions
Instrument fuse
Device off
Device on
8
Automatic standby on/off
"Clogged filter"/Max. fill level exceeded"
Malfunction indicator
3. First-Time Operation
n
This section decribes
– how to handle the lid system of the collection jar
– how to close and insert the collection jar
– how and where to connect the tubes
– how to connect the Atmoforte 350/Record 500 to
the power line
Before putting the device into operation for the first time, do not fail to read section 1.3 "For your Safety".
Fig. 4. Lid system
n Locking bow o Knurled screw for removal of the lid insert p Release knob q Fill-level sensor with foam protection r Lid rim s Aperture for double socket nipple t Contacts for monitoring of the fill level
The lid system must seal the collection jar tight to allow the vacuum to build up inside. Fig. 4 shows the lid system with the locking bow open.
When dealing with heavily foaming secretions, the foam protector should be attached to the fill-level sensor.
* Slide the lid system onto the collection jar as shown in
Fig. 5, taking care that the rim of the lid (r, Fig. 4) is placed below the rim of the jar, and press down the locking bow until you hear it click into place.
Fig. 5. Mounting the lid
9
Fig. 6. Suspending the collection jar
Suspend the collection jar in the fixture on the right or left side of the device as shown in Fig. 6.
3 or 5-liter jars are suspended on the trolley as per Fig. 7.
Fig. 7. 3 or 5-liter jar suspended on the trolley
When placed on the trolley, the Atmoforte 350/
Record 500 must be firmly secured to the trolley
storage tray by means of the two screws (underside of the tray) to ensure good contact for monitoring of the fill level.
10
Fig. 8. Inserting the double socket nipple
• Insert the double socket nipple in the lid (Fig. 8). It is important that you hear it lock into place.
Fig. 9. Connection tubes
• Use the short piece of tubing to connect the pump connection piece n to the nipple of the filter o and, the long tube to connect the vertical connection piece of the double socket nipple q to the nipple of the fluid trap p.
n
11
Fig. 10. Connecting the suction tube
• Slide the suction tube onto the horizontal connection piece to the double socket nipple.
n
Fig. 11. Double socket nipple
n Connection piece for fluid trap tube o Connection piece for suction tube p Adapter for 6-mm tube
Connect the 10-mm suction tube directly to the connection piece o. For the thin 6-mm tube you will have to add the tube adapter p.
12
• Check that the power ratings marked on the device are
identical with those of your local power line. Then
connect the Atmoforte 350/Record 500 on the power line (power input w).
For OR applications, we recommend to connect
the Atmoforte 350/Recor d 500 to the room´s potential
equalization system via pin (Fig. 12).
* If you have purchased the optional pedal regulator,
connect it to port .
w
Fig. 12. Atmoforte 350/Record 500 Rear view.
w Power input
Potential equalization pin Pedal regulator port
The Atmoforte 350/Recor d 500 is now ready for operation.
Fig. 13. Display and control panel
Turns off the fine-control suction or longterm drainage mode Bar indicator (yellow during drainage application Turns on the fine-control suction or longterm drainage mode Enables/disables the automatic
f standby function (inoperative when the
pedal regulator is connected.
Lights up when filter is clogged - blinks when max. fill level has been reached Malfunction indicator Dual function controls: selection of the target vacuum - indication of the actual vacuum (in bars)
13
4. Operation
Before using the device on a new patient, make
sure that the following parts have been sterilized: – the suction tube incl. the suction tip or aspiration
set – the collection jar incl. lid and double socket nipple – the connection tube to the fluid trap as well as the
fluid trap and the bacterial filter.
The bacterial filter can be used up to about 200
times. It can be cleaned and sterilized. The filter is electronically monitored for clogging. The inserted filters must be completely dry.
The suction tube must never come into direct contact with the application site. A suction catheter, suction tip or medical aspiration set must always be connected to the tube.
In this section you will find detailed information on
– how the automatic standby function as well as the
electronic fill-level and filter monitoring work
– how to operate the Atmoforte 350/Record 500 as
a suction unit (normal range, low vacuum range) and how to replace and empty the collection jar
– how to perform long-term drainage with the water
vacuum gauge
– how to perform vacuum extraction
4.1 General Points to note during Operation
Automatic Standby Function
With the automatic standby function enabled, the
Atmoforte 350/Record 500 will automatically switch to the
standby mode when left idle for about 12 seconds (e.g. open suction tip). As soon as the suction tip is reimmersed in the substance to be aspirated, the pump restarts at full capacity. This method prevents unnecessary noise. However, for some special applications, e.g. when using extremely narrow suction cannulae, suction tubes with pool suction tips or disposable suction bags with filter stones, the automatic standby function may have to be disabled. The function is switched on and off with the key ( ), Fig. 13) . The key is lit when the function is enabled.
Fig.14. Lid system with fill-level sensor
14
q
Electoronic Fill-Level Monitoring
The Atmoforte 350/Recor d 500 electronically monitors the
fill level in the collection jar. When the max. fill level is reached, i.e., when the fluid level reaches the sensor (q, Fig. 14) the pump switches off, 5 short audio signals sound and the indicator ( , Fig. 13) starts blinking. When the aspired substance creates large amounts of foam, we recommend to add the foam protection to prevent that the pump shuts off prematurely. As soon as the sensor is no longer in contact with the liquid (e.g. after inserting the double socket nipple in the second collection jar, if present), the pump restarts.
Fig. 15. Turning on the Atmoforte 350/Record 500
If, in spite of fill-level monitoring and overflow
protection (fluid trap), secretions have entered the
pump, the Atmoforte 350/Record 500 must be
inspected by a service technician before being used again on a patient.
4.2 Suction Mode (Standard Mode)
Connect the suction catheter, the suction tip or the suction set to the pump.
Turn on the Atmoforte 350/Record 500: the indicator
in the power switch must light up!
Push one of keys , Fig. 16, to select the desired target vacuum (the vacuum is given in bar).
The Atmoforte 350/Recor d 500 starts up and begins to build
corresponding to the vacuum attained light up one after
the other. When the selected vacuum has been reached,
the pump switches off. During operation of the Atmoforte 350/Record 500, a control circuit monitors the vacuum and
activates the pump only when needed to reestablish the selected vacuum setting.
While at work, keep an eye on the fill level in the collection jar. Even though the electronic fill-level sensor switches off the pump when the max. fill level has been reached, the jar should be exchanged or emptied at 2/3 of its max. fill level (incl. foam) (Fig. 17).
Fig. 16. Display and control panel
Turns off the fine-control suction or longterm drainage mode Bar indicator (yellow during drainage application Turns on the fine-control suction or longterm drainage mode Enables/disables the automatic
f standby function
Lights up when filter is clogged - blinks when max. fill level has been reached Malfunction indicator Dual function controls: selection of the target vacuum - indication of the actual vacuum (in bars)
15
Fig. 17. Recommended max. fill level
Exchanging the Collection Jar
Interrupt the procedure and switch off the pump.
Remove the double socket nipple from the jar (Fig.
18). If a second collection jar has been installed, insert the double socket nipple there.
The jar is easy to remove if you tilt it a little away from the device and then lift it off (Fig. 19).
Either insert a new jar or empty the one that you just removed. Press the release button to open the locking bow (Fig. 18). Dispose of the contents of the collection jar, observing the applicable waste control regulations.
Insert the double socket nipple in the empty jar and continue the procedure.
After Use
At the end of the procedure, switch off the Atmoforte 350/Record 500 and clean the device and the
accessories as desribed in section 5 "Cleaning and Maintenance".
Fig. 18. Removing the double socket nipple
Fig. 19. Removing the collection jar
16
4.3 Suction Mode (Low Vacuum Range)
For applications requiring a low vacuum, you can choose between two operating modes.
fine-control suction, a method which protects
delicate tissue by combining a low vacuum (-0,2 bar max.) with optimal suction capacity
long-term drainage with the optional water vacuum
gauge, e.g. for thorax drainage.
Fine-Control Suction
The fine-control suction mode, at settings between 0.05 and -0,2 bar, is ideal for applications involving delicate tissue. In this mode the automatic clog detection briefly suspends system operation when the suction tip adheres to the tissue. The suction process continues when the cannula has been disengaged from the tissue.
Connect the suction catheter, the suction tip or the suction set.
Turn on the Atmoforte 350/Record 500: the power
switch must light up!
The Atmoforte 350/Record 500 starts up and begins to
build up the vacuum. As the vacuum increases, the indicators corresponding to the vacuum attained light up one after the other. Whenever the suction cannula adheres to the tissue, the pump interrupts the suction process, allowing you to disengage the tip from the tissue.
To turn off the fine-control suction mode, press the ”0” first, then "Drainage o” (the color of the bar
indicator changes to grey).
Long-Term Drainage (Thorax Drainage)
In long-term drainage the vacuum is adjusted by means of the water vacuum gauge. To keep down the noise level, the pump is intermittently activated. The required suction capacity can be selected with keys "0,05" ..."0,2" (which is equivalent to 1,8 ... 3,5 liters/min).
The vacuum and, hence, the suction is adjusted by means of the immersion tube of the water vacuum gauge: the deeper the tube is immersed in the water, the higher the vacuum.
Press the "0" key to enable selection of the fine­control suction mode ("drainage" displays).
Activate the fine-control suction mode with . The bar indicator lights up yellow.
Push one of the yellow keys to select the desired target vacuum.
Fig. 20. Dispaly and control panel
17
Fig. 21. Mounting the water vacuum gauge
Mounting the Water Vacuum Gauge
Suspend the support for the glass cylinder on the left side of the unit ( Fig. 21).
Fill 2/3 of the glass cylinder with purified or sterilized water.
Close the cylinder with a rubber stopper.
Slide the short end of the bacterial filter tubing onto the pump connection piece , observing the proper orientation (as indicated).
Attach the choke coil to the filter and connect the exit on its side to the curved connection piece of the rubber stopper (thin silicon tube ).
Connect the straight end of the choke resistor to the connection piece at the side of the fluid trap .
Connect the aspiration set to the suction tube.
The suction tube between patient and collection
jar should descend a little towards the jar. Furthermore, sags in the tubing are to be avoided.
Operation
Turn on the Atmoforte 350/Record 500: the indicator
in the power switch must light up!
Press the ”0”key (Fig. 20) to enable selection of the fine-control suciton mode ("drainage"displays).
Activate the fine-control suction mode at .The bar indicator lights up yellow.
Push one of the yellow keys to turn on the pump.
Using the immersion tube, select the required vacuum (the deeper you immerse the tube, the higher the resulting vacuum.
Using the yellow keys , determine the optimal motor performance (indicated by only sporadically rising bubbles).
Push the ”0” to switch off the pump.
To terminate the fine-control mode, press the ”0” key
first and then the "Drainage o" key (the color of
the bar indicator changes to grey).
18
Fig. 22. Attaching the vacuum extraction tube
.
4.4 Vacuum Extraction
For vacuum extraction we recommend the use of a small collection jar (1,5 l) where the vacuum builds up much faster. The target vacuum is preset on the control panel. Vacuum production can be controlled either via a pedal regulator or automatically by the device.
Slide the green vacuum extraction tube on the horizontal connection piece of the double socket nipple.
Connect the extraction cup to the other end of the tube.
User-controlled vacuum build-up
Connect the pedal regulator to port (Fig. 23) .
Turn on the Atmoforte 350/Record 500 : the indicator
in the power switch must light up !
Adjust pedal regulator to full heel stop.
Push one of keys to select the desired target vacuum (the vacuum is given in bars).
Fig. 23. Connecting the pedal regulator
Attach the extraction cup and increase the vacuum step by step with the pedal regulator. The pedal will remain in the position in which you remove your foot.
Automatic vacuum build-up
In the automatic mode, the Atmoforte 350 / Record 500
builds up the vacuum at an even pace, so that the target vacuum is reached in approx. 2 minutes. An audio signal indicates that the selected vacuum has been attained. It is possible to switch to the user-controlled vacuum build­up at any time either by actuating the pedal regulator or by selecting another vacuum setting.
Turn on the Atmoforte 350/Record 500 : the indicator
in the power switch must light up!
Adjust pedal regulator to full toe stop.
Push the "0" key and, holding the key depressed, select the desired target vacuum (e.g. 0.8 bar).
Attach the extraction cup.
Beginning at -0,2 bar, the Atmoforte 350/Recor d 500 starts
producing the vacuum step by step. An audio signal sounds when the selected vacuum has been attained after approx. minutes.
Fig. 24. Enabling "automatic vacuum build-up" and
selecting the target vacuum
19
5. Cleaning and Maintenance
Cleaning and Sterilizing the Tubes and the Collection Jar
All parts of the suction system which come into contact with the secretions must be cleaned and sterilized after each application and before being used again on a new patient. These parts are
the suction tube including the suction tip or aspiration
set
the collection jar including the lid and the double socket
nipple
the tube connecting the fluid trap (fluid trap and
bacterial filter, next page)
Disconnect all tubes, remove the double socket nipple from the lid system, empty the jar and dispose of the collected material, observing the applicable waste control regulations.
Fig . 25 = Knurled screw for removal of the lid
insert
= Contacts for fill-level monitoring
Use only the cleaning agents and disinfectants
specified on page 22.
Open the fluid trap (screw top) and empty the trap, if needed.
Remove the top of the filter housing and pull out the filter.
Rinse all parts thoroughly with running water. You may add a detergent, if you wish, or wash all components in a machine.
For thorough cleaning and for sterilization, the lid insert may be detached from the lid system. To do so, turn the knurled screw counterclockwise until the insert
ca be removed (Fig. 25).
Autoclave all of the parts referred to above (136°C max.) or disinfect them, using the products listed on page 22.
After sterilization, reassemble all parts (section 3 "First­Time Operation").
Check the contacts for fill- level monitoring. They must always be clean ( , Fig. 25).
20
After cleaning, grease the O-rings with Vaseline.
Cleaning and Disinfecting the Device Surface
Always disconnect the device from the power line, before cleaning and disinfecting the surface.
Wipe the surface clean with a cloth moistened with a cleaning solution or disinfectant. Liquids must not enter the device. All of the cleaning solutions and disinfectants listed on the next page can be used.
Should liquids have penetrated into the device, it must be inspected by a service technician before being used again.
Cleaning an Sterilizing the Bacterial Filter
The bacterial filter does not come into contact with the patient. Its purpose is to prevent contamination of the pump and moisture from penetrating into the device.
The frequency of sterilization and the application time affect the filter`s service life. The filter is electonically monitored for clogging; the unit emits audio and visual signals to alert the user to a clogged filter.
After sterilization, place the filter on a sterile cloth and let it dry to some hours.
Then reinsert the dry filter in the filter housing, which you have previously sterilized as well.
The filter housing, the tubing and the collection jar must be free from disinfectants containing alcohol.
Always have spare filters at hand (Order No.
444.0082.0).
Maintenance
Visually inspect the device, tubes, collection jar and power cord before each use.
Parts which are damaged must be replaced immediately.
The system does not require any further maintenance.
A clogged filter (electronically monitored and indicated) can be reconditioned by cleaning it before sterilization. To do so, immerse it briefly in an alcohol solution, then rinse its outside with a strong water jet.
Dry and remove remaining drops of water as best you can, or let the filter dry at room air.
Then steam sterilize (autoclave) the filter.
Autoclaving without vacuum: 121 °C, 60 min 130 °C, 45 min
Autoclaving with Vacuum or fractional vacuum: 121 °C, 30 min 126 °C, 20 min 134 °C, 15 min
21
Recommended desinfectants for instruments
Produt Ingredients (in 100 g) Manufacturer
GIGASEPT FF succinic acid dialdehyde 11 g Schülke & Mayr, Norderstedt (conc.) dimethoxy-tetrahydrofurane 3 g
anticorrosive components non-ionogenic tensides and perfumes
PRONTOCID formaldehyde 4,5 g Braun, Melsungen (conc.) glutaric dialdehyde 3,5 g
Sekusept PLUS glycoprotamine 25 g Henkel, Düsseldorf (conc.) non-ionogenic tensides
Mucozit-T (3-aminopropyl)laurylamine 8,0 % Merz & Co., Frankfurt/Main (conc.) alkyldimethylbenzylammoniumchloride 19,0 %
glyoxal 2,5 g quaternary ammonium compounds 7,0 g
solvents, complexing agents
coco-propylene diamine 1,5-guanidine acetate 7,0 %
Recommended disinfectants for the device surface
Product Ingredients (in 100 g) Manufacturer
TERRALIN benzalkonium chloride 20 g Schülke & Mayr, Norderstedt (conc.) phenoxypropanole 35 g
QUATOHEX didecyl dimethy Braun, Melsungen (conc) ammonium chloride
Incidin Plus glycoproitamine 26,0 g Henkel, Düsseldorf (conc) non-ionogenic tensides
Pursept-A ethanol 38,9 g Merz & Co., Frankfurt/Main (spray or tissues) glyoxal 0,1 g
benzalkonium chloride 14 g bi-guanidine cetate 10 g bi-guanidiniumacetat 7,5 g polymeric diguanide 0,5 g
solvents, complexing agents
quaternary ammonium compounds 0,05 g
22
6. Troubleshooting
The table below will help you to correct system malfuntions.
Problem
Unit does not start up (power switch is not lit)
Alarm upon power up (Fill level control is lit)
Alarm upon power up (fill-level monitoring is lit)
Atmoforte 350/Record 500
switches off
Possible cause
– power connector not properly
inserted
– no power
– fluid trap full
– bacterial filter clogged or not
completely dry
– choke coil in place, althrough
drainage mode is not selected
– collection jar full
– contacts short-circuited
Remedy
– check power connector
– check power supply of the
building (fuses)
– check instrument fuses
– check fluid trap and empty, if
needed
– replace bacterial filter
– select drainage mode
– empty collection jar
– remove metal connections of
the contact element (also check rails on trolley)
Alarm during suction application (fill-level monitoring is lit)
– collection jar full
– bacterial filter clogged
– excessive foam
– unit mounted on trolley and
contaminated contacts
– empty collection jar
– clean or replace filter
– install foam protection
– clean contact bar
23
Problem Possible cause Remedy
No alarm, even though collection jar is full
Alarm during suction application, unit switches off
No or poor suction performance
Automatic standby function does not work (unit does not start up when suction tube is immersed in liquid)
– poor contact between collection
jar and
Atmoforte 350/Record 500
– excessive foam, foam bubbles
trip contact between sensor and double socket nipple
– leak in suction system
for leaks, please check
a) silicone gasket between
collection jar and lid system
– check whether collection jar incl.
lid system are properly locked into place in the support and/or
whether the Atmoforte 350/ Record 500 is correctly screwed
onto the trolley
– attach foam protection to fill level
sensor (Art.No. 444.0064.0)
a) reattach lid system, taking care
that it is seated in a center position on the collection jar; replace silicone gasket, if necessary; Art.No. 055.0070.0
b) O-ring at double socket nipple
c) O-ring at fluid trap screw
connection
d) O-ring at fluid trap lid
b) check O-ring at double socket
nipple for signs of damage; properly insert double socket nipple and check for tightness
c) check O-ring in screw
connection of fluid trap, screw tight and check for tightness
d) check O-ring in lid of fluid trap for
signs of damage; replace, if necessary
24
7. Spare parts and Accessories
n
Fig. 26.
7.1 Spare Parts
Designation Art.-No.
n Fluid trap (glass) 000.0504.0 o Fluid trap (assembled) 444.0080.0 p Silicone tube 443.0046.0 q Double socket nipple 444.0012.0 r Tube adapter 444.0013.0 s Suction tube 6 mm, 1,25 m 000.0013.0
Suction tube 6 mm, length to order 006.0009.0
s Suction tube 10mm, 1,25 m 000.0243.0
Suction tube 10 mm, length to order 006.0026.0
t
t Lid system (assembled) 444.0015.0 u Lid insert 444.0052.1 v Gasket 055.0070.0 w Foam protection 444.0064.0
Fig. 27.
25
Designation Art.No.
w Double socket nipple (assembled) 444.0012.0
O-ring 6 mm Ø (min. 5/order) 055.0069.0 Tube adapter 444.0013.0 O-ring 23 mm Ø (min. 5/order) 055.0073.0 O-ring 14 mm Ø (min. 5/order) 055.0072.0 Contact spring washer 444.0079.0
Spare Parts (not shown)
Fuse 230 V, slow blow, 1 A/H 008.0471.0
Fuse 115 V, slow blow, T 1 A/H 088.0080.0
Power cord 008.0629.0
Spare bags for Receptal
container set I
Fig. 28.
– Receptal
suction bags 1.5 l w/o. integrated overflow valve filter, 50/cs. 310.0221.1
– Receptal suction bags, 1.5 l
with integrated overflow valve filter, 50/cs. 310.0221.2
spare bags for Receptal
– Receptal
suction bags, 2 l,
container set II
w/o. integrated overflow valve filter, 50/cs. 443.0257.0
– Receptal
suction bags, 2 l, with integrated overflow valve filter, 50 /cs. 443.0257.2
Cannula sleeve for intrument tray 443.0017.0
Spare parts for Water Trap
Fluid trap, assembled 444.0080.0
26
Fluid trap (glass) 000.0504.0
Tube, length 200 mm 999.0128.0
Gasket for water trap, O-ring 055.0071.0
Gasket for lid of water trap (filter housing) 055.0088.0
7.2 Accessories and Supplies
Collection Jars
Collection jar, with scale 1.5 l 444.0032.0
Collection jar, with scale 3 l 444.0033.0
Collection jar, with scale 5 l 444.0034.0
Collection jar, polysulphone plastic, 1.5 l 444.0036.0
Collection jar, polysulphone plastic, 3 l 444.0037.0
Collection jar, polysulphone plastic, 5 l 444.0038.0
Disposable Suction Systems
Receptal®container set I, 444.0022.0 comprising 2 collection containers KG 1600 C, 2 Receptal® collection bags (1 x with/1 x w/o overflow valve filter)
Receptal®container set II, 444.0023.0 comprising 2 collection containers KG 2100 C, 2 Receptal® collection bags (1 x with/1 x w/o. overflow valve filter) 1 x Receptal®-suction bags 2,0 l
Trolley 444.0020.0 Equipment trolley with two locking castors, accommodates 2 collection jars, electrical connection with unit
Drainage Set 444.0026.0 for thorax drainage, incl. water vacuum gauge, support, choke coil, filter and tube connections
Pedal Regulator 444.0010.0 AP-tested, for continuous adjustment of the vacuum
Extraction Tube 404.0146.0 connection tube for vacuum extraction cups, green silicone,
6.5 mm, length 1.5 m
Catheter Container 444.0140.0 can be suspended on the trolley
Tissue Trap 444.0080.0 stainless steel strainer, can be inserted in all collection jars, for use during curettage
Container Holder, assembled 444.0145.0 can be suspended in accessory trail or trolley or on the side of the unit
27
8. Technical Specifications
Air flow rate Atmoforte 350 36 ± 2 l/min
Record 500 45 ±2 l/min
Max. vacuum Atmoforte 350
approx. 80 kPa max. (= 0.8 bar = 600 mmHg)
Record 500
approx. 90 kPa max. (= 0.9 bar = 675 mmHg)
Fine-control suction up to -0.2 bar
Drainage 1 cm to 30 cm water column
Vacuum readout between 0.05 and 0.2 mbar
in steps of 0,05 (5 %) between 0.3 and 0.8 mbar in steps of 0.1 (10 %) internal resolution:
0.005 bar (0.5 %) internal accuracy:
0.01 bar (1 %)
Collection jar 1.5 and 5-liter jars made of
glass, polysulphone or Receptal liters or 2.1 liters
Suction tube silicone, steam sterilizable (up
to 136°C) Ø 6 mm, 1.25 m length Ø 10 mm, 2.0 m length
Rated voltage 230 VAC ±10%, 50 Hz or
110 VAC ±10%, 50/60 Hz
®
containers for 1.6
Dimensions H 300 x W 350* x D 200 mm
(w/o.trolley)
Weight w/o. trolley 10.5 kg*
with trolley 25 kg*
*w/o. collection jar
Data retention > 3 days in case of line failure
Interface RS232
9600 baud, 8 bit timeout 1 second, electrically isolated according to IEC
Fine-control suction vacuum control up to -0,2 bar
automatic clog detection after approx. 1 second
Long-term drainage pump performance selectable (thorax drainage) in 4 steps from approx. 0.2
liters/minute to 2.5 liters/min
automatic clog detection after
approx. 1 minute, max.
vacuum 0.05 bar, regulation
between
1 cm and 30 cm water column
(only in conjunction with
original water vacuum gauge
with choke resistor)
Vacuum extraction automatic vacuum build-up
between 0,3 bar and 0,8 bar in steps of 0,005 bar starting at
0.2 bar, build-up time approx. 100 s up to 0.7 bar
Power consumption max. 190 W
Protection class (IEC 601) I, type B
Protection category IP 20
Ambient conditions: Transport/storage -10 to +60 °C Operation +10 to +35 °C
30 to 95% humidity, non­condensing
28
Pedal regulator (optional) via RS232 interface,
AP-tested
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