Atmel CAMELIA 4M User Manual

Main Features
High Sensitivity Full Frame CCD Sensor
2048 x 2048 Resolution with 14 µm Square Pixels
100% Aperture Pixels
12-bit Dynamic Range
Very Low Noise: 66 dB SNR
Binning Modes
High Data Rate: 20 Mpixels/s
Flexible and Easy to Oper ate vi a R S -23 2 Co ntrol
– Trigger Mode: Free Run or External Trigger Modes – Binning 2 x 2 and 4 x 4 – Exposure Time – Gain: x1 to x8 – 3-Shot Color Operation
Single Power Supply: DC 24V
High Reliability – CE Compliant
F (Nikon) Mount Adapter (Lens Not Supplied)
CAMELIA 4M
Full Frame Black and White and 3-Shot Color
Product Description
This camera is designed to meet high performance and quality requirements while providing ease of use.
ATMEL manages the entire manufacturing process, from the sensor to the camera. The result is a camera that works in 12 bits, with dedicated electronics that provide an excellent signal to noise ratio.
The sensitivity of the camera is fairly high even in the near infrared spectrum thanks to the 100% aperture pixel.
The programmable settings let the user work at different integration times and gains. The external trigger enables synchronization of the camera on an external event, while the 3-shot color mode allows very high resolution for color image acquisition.
Applications
Performance and reliability of this camera make it well suited for the most demanding applications such as film and document scanning, semiconductor and PCB inspec­tion, DNA analysis, metrology or X-ray imaging.
Digital Camera
Rev. 5301C–IMAGE–03/04
1
Camelia Package Contents
Depending on the selected configuration, a Camelia package may include:
Camelia camera
FGT frame grabber board
Po wer supply cable and RS-232 cable
Data and sync cable
COMMCAM software
FGT software
Documentation
System Requirements
24V (0.6A) power supply
•Computer: – Minimal configuration:
®
Intel
Pentium® II 350 MHz RAM: 128 Mb, 256 Mb for 3-shot color mode Cache memory: 256 Kb 1 free PCI slot
Operating system:
Windows Windows
NIKON lens
Lighting control (shutter/chopper or pulsed lighting)
®
NT 4.0
®
95b, 98
Getting Started 1. Connect the camera to one of the com puter’s serial ports (COM1 or COM2) with
the RS-232 cable.
2. Switch on the camera.
3. Install the COMMCAM software on your computer (refer to the “COMMCAM User Guide”).
4. Install the FGT frame grabber board and the FGT software on your computer (see the “FGT Frame Grabber User Guide”).
5. Run the system.
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CAMELIA 4M Digital Camera
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Description of Imaging System
Figure 1. Imaging System
CAMELIA 4M Digital Camera
Light Source
Lens
FGT
Frame Grabber
Computer
Power Supply Cable
24V
Light & Shutter Trigger
Cables
& BG38
Control Box
Data &
Sync Cable
RS-232
Cable
Shutter
Camera
The Camelia 4M is powered by a 24V power supply and is configured through the serial port of the computer. The camera sends digital video to the FGT frame grabber.
As the Camelia's CCD is a full frame sensor, either pulsed lighting or a chopper/shutter must be used in front of the camera during the integration time in order to obtain incident lighting on the CCD. The user must design an electro-optical interface to drive the cam­era, shutter/chopper or lighting by using the SHUTTER signal delivered by the camera. If required, the system can send an external trigger or external ITC (integration time control) signal to the camera.
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Camelia 4M Camera
CCD Description Image format: 28.7 mm (V) x 28.7 mm (H)
2048 mm (V) x 2048 mm (H) active pixels
Readout register along the small side of the image area (vertical image)
Pixel geometry: – 14 µm (V) x 14 µm (H) – 100% aperture ratio
Antiblooming by clocking
Timing 2 x 2 and 4 x 4 pixel binning can be used to enable previewing modes.
Data rate (pixel clock): 20 MHz
Table 1. Frame Readout Times
Mode Frame Readout Times
No binning 235 ms 2 x 2 pixel binning 125 ms 4 x 4 pixel binning 70 ms
Three timing modes are available:
Continuous
External triggered
Integration time controlled (ITC)
Continuous Timing Mode The camera delivers frames continuously:
Frame N+1 integration starts as soon as frame N readout is completed.
The integration time is set by the RS-232 interface.
Figure 2. Continuous Timing Diagram
Frame
integration
Int. time set by RS-232
LEN
FEN
SHUTTER
Shutter
delay
Video lines
Frame
readout
2048 pixels
3
2
1
2046
2047
2 ms
2048
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CAMELIA 4M Digital Camera
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CAMELIA 4M Digital Camera
External Trigger Timing Mode The external TRIG signal allows the user to control the start of frame integration:
The rising edge of TRIG activates the start of frame integration. This rising edge is synchronized by the camera with a precision of 112 µs.
The integration time is set by the RS-232 interface.
Note that the TRIG signal period must be greater than the sum of the integration time and the frame readout time.
Figure 3. External Trigger Timing Diagram
Frame
integration
Int. time set by RS-232
TRIG
LEN
FEN
SHUTTER
Shutter
delay
Video lines
Frame
readout
2048 pixels
3
2
1
2046
2047
Waiting
2048
Integration Time Control (ITC) Timing Mode
The external ITC signal allows the user to fully control the frame integration:
The falling edge of ITC activates the start of frame integration. This falling edge is synchronized by the camera with a precision of 112 µs.
The rising edge of ITC activates the stop of frame integration. This rising edge is synchronized by the camera with a precision of 112 µs.
Note that the ITC signal period must be g r eater t han t he su m of t he integration time (defined by ITC low) and the frame readout time.
Figure 4. Integration Time Control Timing Diagram
Frame
integration
ITC
LEN
FEN
SHUTTER
Shutter
delay
Video lines
Frame
readout
2048 pixels
3
2
1
2046
2047
Waiting
2048
Antiblooming by Clocking
Antiblooming can be activated or inhibited (see “RS-232 Interface” on page 8):
Antiblooming OFF: antiblooming inhibited. Recommended if antiblooming is not
Antiblooming ON: antiblooming activated.
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required for the application.
5
3-Shot Color Modes In 3-shot color mode, each image is made of three frames: red, green and blue.
The camera must be operated in either external trigger mode or integration time control mode.
For each image, the user selects the color of the next frame by setting the input signals COLOUR_I1 and COLOUR_I2 (see Table 2). COLOUR_I1, _I2 must be valid between the rising edge of the TRIG signal (or the falling edge of the ITC signal) and the falling edge of the SHUTTER signal (see Figure 5).
Table 2. Color definition
COLOUR_I2 COLOUR_I1 Frame Color
00Red 0 1 Green 10Blue
The integration time can be adjusted differently for each color, resulting in a better signal to noise ratio for the color with the lowest sensitivity (i.e the blue).
Each frame requires a TRIG_ITC signal.
The camera synchronizes COLOUR_I1, _I2 with the rest of the timing and sends COLOUR_O1, _O2 to the FGT frame g rabber.
Figure 5. Color Timing Diagram
TRIG
Red
integration
time
Green
integration
time
Blue
integration
time
COLOUR_I
> 0 > 0
SHUTTER
FEN
COLOUR_O
Electrical Interfaces
Power Supply
00 01
> 0
00
Frame 00
(red)
Table 3. Power Supply Specifications
Parameter Nominal Value Min Value Max Value
Voltage 24V 20V 28V Current 0.75A N/A N/A
> 0 > 0
01
Frame 01
(green)
10
> 0
10
Frame 10
(blue)
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CAMELIA 4M Digital Camera
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CAMELIA 4M Digital Camera
Digital I/O
Table 4. Digital I/O Specifications
Symbol I/O Definition Level
Timing control:
- TRIG_ITC is either an external trigger or ITC (integration time control) depending on the timing mode configured via RS-232.
TRIG_ITC I
S(11..0) O Digita l video output: 12 bits LVDS
FEN O
LEN O
PCK O Pixel clock LVDS
SHUTTER O
COLOUR_I(1..0) I
Operation with external trigger:
- TRIG_ITC = TRIG
Operation with ITC:
- TRIG_ITC = ITC
- TRIG_ITC is synchronized by the camera line clock (jitter: 112 µs)
Frame enable:
- FEN = 0: frame data valid: active lines
- FEN = 1: frame data not v ali d
Line enable:
- LEN = 0: line data valid: active pixels
- LEN = 1: line data not valid
Shutter open/close:
- during integration: SHUTTER = 1
- during readout: SHUTTER = 0
Delay between the falling edge of SHUTTER and the start of readout:
- 4 positions: 1, 5, 10 or 20 ms (set via RS-232).
Color selection of the next frame (in color mode):
- 00: red
- 01: green
- 10: blue
LVDS
LVDS
LVDS
LVDS
LVDS
(1)
COLOUR_O(1..0) O
Note: 1. LVDS (Low V oltage Differential Signal) is an EI- 644 standard.
LVDS drivers/receivers:
LVDS: all digital I/Os are differential: (signal+, signal-). Specifications are given for
Manufacturer National Semiconductor
Driver: DS90C031TM (SO16 package)
Receiver: DS90C032TM (SO16 package).
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signal +.
Color identification of the current frame (in color mode):
- 00: red
- 01: green
- 10: blue.
®
.
LVDS
7
RS-232 Interface The camera’s configuration is set by the RS-232 interface. Table 5 lists the available
features:
Table 5. RS-232 Specifications
Function RS-232 Configuration Comment
3 modes:
Timing mode
Binning
CDS gain
Camera gain
Shutter
Shutter delay
Antiblooming control
(1)
(1)
- continuous (free running)
- external trigger
- external ITC
3 modes:
- no binning
- 2 x 2 pixel binning
- 4 x 4 pixel binning
2 positions:
- G = 1
- G = 4
Camera gain value from 1.00x to
2.00x in 16 steps 2 modes:
- active
- inactive (always open)
4 positions:
- 1 ms
- 5 ms
- 10 ms
- 20 ms
2 modes:
- active
- inactive
Image size: 2048 (H) x 2048 (V) Image size: 1024 (H) x 1024 (V) Image size: 512 (H) x 512 (V)
G = 4 is recommended for applications requiring high sensitivity
Black and white/ color mode
Black and white integration time
Red/Green/Blue integration time
Note: 1. The video signal processing gain of the camera can be adjuste d by setting either the
CDS or camera gain. CDS gain: a 1x or 4x gain is available at the input of the video signal processing. Use
of the 4x gain is recommended for low level applications as it results in lower noise. Camera gain: a range of 1x to 2x is available in 16 steps.
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CAMELIA 4M Digital Camera
2 modes:
- black and white
- 3-shot color
Value must be in milliseconds Range: 1 to 2000 ms; active only in
black and white mode Value must be in milliseconds
Range: 1 to 2000 ms; active only in 3-shot color mode
Must be an integer (e.g. 120 for 120 ms, 120.4 is not permitted)
Must be an integer (e.g. 120 for 120 ms, 120.4 is not permitted)
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CAMELIA 4M Digital Camera
Electro-optical Performance
Conditions:
Frame integration time: 40 ms
Operating ambient temperature: 25°C
Table 6. Electro- op tic al Perfo rm a nce
Parameter Symbol
Full-scale value Temporal noise Dark signal non-uniformity Dynamic range Responsivity Resolution
(2)
(3)
(4)
(5)
(6)
(7)
Horizontal Contrast Transfer function at Nyquist
Vertical Contrast Transfer function at Nyquist
Notes: 1. LSB (Least Significant Bit): 12-bit = 4095 LSB or gray levels
2. Full-scale value VPE: maximum digital video signal
3. Temporal noise VN: r.m.s value in darkness; measured by subtracting two images pixel to pixel
4. Dark signal non uniformity: r.m.s value; excludes blemishes
5. Dynamic range DY = VPE/VN
6. Responsivity conditions: CDS gain = 1x, 3200K, light source p owered between 300 and 1000 nm, measured on the sensor
7. Resolution conditions: light source 3200K, BG38 2 mm, measured at VIDEO = 2000 LSB, CDS gain = 1x
VPE 4095 LSB
VN 2 LSB
DSNU 5 LSB
DY 2048
R 35 LSB/(nJ/cm2)
CTFh
CTFv
Typical
Value Unit
40%
40%
(1)
Figure 6. Camelia 4M Spectral Responsivity
60
)
2
40
20
Responsivity (LSB/nJ/cm
0
400 450 500 550 600 650 700
Wavelength (nm)
Note: nJ/cm
2
measured on the CCD chip.
750 800 850 900 950 1000
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Image Grade
Operating conditions Room temperature: 20°C
Integration time in darkness: 100 ms
Light source: Halogen 3200K with BG38 (2 mm thick) IR cut-off with f/4 aperture
Test under illumination at 50% saturation level
Definitions A column defect is a one-pixel-wide column with more than 7 defective pixels. The col-
umn's height is constant with the light level. Z1 is a square area whose size is 0.5 (H) x 0.5 (V) [1024 pixels (H), 1024 pixels (V)] ce n-
tered in the image zone. Z2 corresponds to the rest of the image zone. α is the contrast of the defect measured as a percentag e under light and in ADU in
darkness. ADU: 12 bits correspond to 4096 ADUs.
Table 7. Specifications in Darkness
Type Z1 Z1 + Z2
White defects in
darkness
Blemish threshold α > 80 ADU [α] > 20% α > 80 ADU [α] > 20% Maximum number of pixels
affected by blemishes
Defects at 50% VSAT
600
White defects in
darkness
Defects at 50% VSAT
2000
Area maximum (in pixels) Column threshold α > 5 ADU [α] > 10% α > 5 ADU [α] > 10%
Maximum number of column defects
3 101040
5 x 5
5 x 5
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CAMELIA 4M Digital Camera
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Geometrical Specifications
Figure 7. Camelia 4M Geometrical Specifications
Front Panel
4 x M3
(depth 6.0 mm)
2 x 2.0 mm
64.0 mm
6.0 mm
66.0 mm
74.0 mm
64.0 mm
CAMELIA 4M Digital Camera
4.0 mm
25.6 mm
2 x 1/4_20 UNC 2B
108.0 mm
Rear Panel
Data & Sync
CAMELIA 4M SN:
112.0 mm
Weight: 1.4 kg
Made in France
RS 232
110.5 mm
Environmental Requirements
Operating temperature: 0 to 50°C
Storage temperature: -20 to 70°C
Operating humidity: < 80% at 35° C
Vibration: 2g sinusoidal, from 10 to 100 Hz
114.0 mm
144.5 mm
Power
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Connectors and Cables
Data and Sync Connector
50 points 3M connector:
Connector reference: HIROSE DX10A-50S
Mating connector on cable side: HIROSE DX40-50P; shell: HIROSE DX50-CV1
Table 8. Data and Sync Cable
Pin Number Signal Pin Number Signal
1PCK+26LEN+ 2PCK-27LEN­3 FEN+ 28 COLOUR_O1+ 4 FEN- 29 COLOUR_O1­5 COLOUR_O2+ 6 COLOUR_O2­7 PDATA0+ 32 PDATA1+ 8 PDATA0- 33 PDATA1-
9 PDATA2+ 34 PDATA3+ 10 PDATA2- 35 PDATA3­11 PDATA4+ 36 PDATA5+ 12 PDATA4- 37 PDATA5-
(3)
Pinout
(1)
(1)
(1)
(1)
30 GROUND 31 GROUND
13 PDATA6+ 38 PDATA7+ 14 PDATA6- 39 PDATA7­15 PDATA8+ 40 PDATA9+ 16 PDATA8- 41 PDATA9­17 PDATA10+ 42 PDATA11+ 18 PDATA10- 43 PDATA11­19 GROUND 44 NC 20 GROUND 45 NC 21 SHUTTER+ 46 TRIG_ITC+ 22 SHUTTER- 47 TRIG_ITC­23 COLOUR_I1+ 24 COLOUR_I1-
(1)
(1)
25 NC 50 NC
Notes: 1. Not used, must be left unconnected.
2. NC: not connected.
3. A Data and Sync cable is provided with the FGT frame grabber. It includes a part that
connects to the electro-optical interface, and to the FGT frame grabber. Refer to the “FGT Frame Grabber User Manual”.
(2)
(2)
48 COLOUR_I2+ 49 COLOUR_I2-
(1)
(1)
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CAMELIA 4M Digital Camera
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CAMELIA 4M Digital Camera
Po wer Supply Cable Connector on supply side: SUBD9 male
Table 9. Pinout
Pin Number Signal
124V 224V 3NC 4NC 5NC 6 GROUND 7 GROUND 8NC 9NC
Note: NC: not connected
RS-232 Cable Connector on computer side:
•DSUB9 female,
Pinout compatible with a computer serial port. The pinout is the same on both the camera and computer sides.
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© Atmel Corporation 2004. All rights reserved. Atmel® and combinations thereof, are the registered trade- marks, and Camelia trademark of Microsoft Corporation. Intel National Semiconductor product names may be the trademarks of others.
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®
is a registered trademark of National Semiconductor Corporation. Other terms and
®
and Pentium® are registered trademarks of Intel Corporation.
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