Atlas Copco SQS3 User Manual
SQS3
Scalable Quality
Solution 3
The scalable software solution that error-proofs
your product assembly.
Scalable
Traceability
Optimization
Quality
Assurance
Error
Proong
Maintenance
Production
Start Up
Smart
Connected
Assembly
Quality
Solution 3
The Scalable Quality Solution 3 is a
comprehensive software solution driving quality,
process reliability, transparency as well as product
safety.
This error proo ng software helps to achieve
zero defects and to reduce costs of rework, scrap
or warranty claims.
The advent of Industry 4.0 brings rapid changes
and new challenges.
With our Smart Connected Assembly concept,
which combines software, hardware and smart
accessories, you maintain quality control in
complex production systems and increase uptime
in production for critical operations.
The four core
values of Scalable
Quality Solution 3
Reductions in
Defects
New Product
Introduction
Improved
Productivity
Human
Interaction
2
3
From stand-alone
station to complete
shop oor solution
The Scalable Quality Solution 3 (SQS3) eliminates errors
in product assembly regardless of whether you start with
a single station, a production cell or whether you want to
manage the process of your assembly line.
Up to 10 stations can be connected, even diff erent products
or variations of products.
SQS3 ensures product quality, process reliability and
transparency as well as product safety at each assembly
station.
It guides your operators through the assembly process
leaving no room for error or oversight.
Reductions in
Defects
New Product
Introduction
Improved
Productivity
Your bene ts
• Step-by-step visual operator guidance as well as
part and tool veri cation minimize defects
• Save money with less need for rework
• Target zero defect through rework ability
• Improved productivity and lower production
costs. Align up to 10 stations including
pre-station check and rework without
server installation
• Save time by using our remote centralized
con guration
• Greatly reduces training time for new operators
• Easy con guration to update process change
and new product introduction to the line
4
5
Ready for Industry 4.0:
The functions of SQS3
Central management of
workstations
Organizes SQS3 functions of
all workstations across the
shop oor from a single, easy
con guration interface.
Tool interlock
Enables and disables DC tools
and wrenches via the controller.
Use automatic program or job
selection.
Visual operator guidance
Step-by-step visual operator
guidance guarantees that
everything is done right the rst
time, every single time.
Station 1
Central con guration
Station 2
Consolidated data collection
Traceability of all assembly actions
(torque, parts, digital I/O, manual
confirmation) and missed tasks
from all stations and all products.
Easy and convenient access to
collected data via web UI.
Aggregated data
Station 4Station 3 Rework station
Digital I/O capability
Enables easy connectivity of
external I/O devices eliminating
the need for a PLC.
Rework
Basic pick-to-light/pick-bylight
Visually guides operators in
picking parts from bins based on
digital I/O capability.
User access control
Prevents unauthorized system
access enforcing user roles and
privileges.
6
Part veri cation and
documentation
Identi es parts by means of serial
numbers or product IDs to ensure the
correct parts are being used to build
a product.
Product rework
Detection of errors in production
process and automatic guidance
through the repair process at
dedicated rework stations.
7
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