Atlas Copco POWER FOCUS 6000 Pocket Manual
POWER FOCUS 6000
POCKET GUIDE
Release 2.3
Overview of the Power Focus 6000
and Tensor STR System
POCKET GUIDE TO POWER FOCUS 6000 SYSTEM POCKET GUIDE TO POWER FOCUS 6000 SYSTEM
FUNCTIONALITY MANAGEMENT SYSTEM ..................................................... 16
Introduction .............................................................................................. 16
Main benefits ............................................................................................ 16
Order and distribute licenses to customer portal ..................................... 17
Distribution from customer portal ............................................................ 17
FMS Server based .................................................................................... 18
FMS USB device/non network based ....................................................... 19
TIGHTENING STRATEGIES ................................................................................ 20
Turbo Tight® Tightening Strategy ................................................................. 20
Fine-tuning the Turbo Tight® Tightening strategy ....................................... 20
Reduced cycle times ................................................................................20
Reduced reaction force ........................................................................... 21
Easy set-up .............................................................................................. 21
Sustainability ................................................................................................ 22
How are cycle times reduced? ................................................................22
How is reaction force reduced? ............................................................... 22
How come set-up is so easy? .................................................................. 22
How does Turbo Tight® provide energy savings? .....................................22
Two Step Tightening Strategy ...................................................................... 23
Fine-tuning the Two Step Tightening strategy ........................................... 23
Quick Step Tightening Strategy .................................................................... 24
Three Step Tightening Strategy ................................................................... 25
Rotate Strategy .............................................................................................. 26
Target Torque Limits ...................................................................................... 26
Target Angle Limits ....................................................................................... 27
Stop Stage ..................................................................................................... 28
Soft Stop ........................................................................................................29
SYSTEM OVERVIEW .............................................................................................6
Power Focus 6000 Controller ......................................................................... 6
Intelligent Application Module (IAM) ............................................................. 7
Tensor STR Cable ............................................................................................ 7
Accessories And Communication Interfaces ................................................8
POWER FOCUS 6000 HARDWARE ...................................................................... 9
Power ...............................................................................................................9
Line voltage ..................................................................................................... 9
Normal Environmental Conditions ................................................................ 9
Size and Weight ..............................................................................................9
Display .............................................................................................................. 9
Communication ............................................................................................. 10
Audio .............................................................................................................. 10
Connections ................................................................................................... 10
IAM ..................................................................................................................11
POWER FOCUS 6000 SOFTWARE .....................................................................12
Menu Overview ............................................................................................. 12
Tightening Menu ........................................................................................... 12
Batch Sequence Menu ..................................................................................12
Sources Menu ................................................................................................ 12
Tool Menu ...................................................................................................... 12
Virtual Station Menu ..................................................................................... 13
Controller Menu ............................................................................................ 13
Accessories Menu ......................................................................................... 13
Reports Menu ................................................................................................13
Settings Menu................................................................................................13
Basic Programming ....................................................................................... 14
Open Protocol ................................................................................................ 15
CONTENTS
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CABLE MANAGEMENT ...................................................................................... 40
Use of a cable clamp bracket ....................................................................41
Smaller bending radius for greater accessibility. ......................................43
Innovative ‘Cable Twist’ design .................................................................43
Centralized strain relief to prevent lead damage.......................................44
FIELDBUS ............................................................................................................ 45
TOOL TALK 2 ........................................................................................................ 46
User Authentication .................................................................................. 46
Plant Structure .......................................................................................... 46
Multiple Controller Upgrade ..................................................................... 47
Controller Programming ............................................................................ 47
TOOLSNET 8 .......................................................................................................48
Simple setup in combination with Atlas Copco controllers ......................48
Simple Data Analysis ................................................................................ 48
Production Alarms .................................................................................... 49
Dashboard ................................................................................................ 49
Traceability ................................................................................................ 49
Tool Service Information ........................................................................... 50
VIRTUAL STATIONS ............................................................................................30
Introduction ............................................................................................. 30
Setting up a Virtual Station ........................................................................ 31
Key Benefits .............................................................................................. 31
STR TOOL.............................................................................................................32
Overview ........................................................................................................ 32
Models ............................................................................................................ 33
Tool Modules ................................................................................................. 33
Handle module ......................................................................................... 33
HMI ........................................................................................................... 33
Motor ........................................................................................................ 34
Torque transducer ..................................................................................... 34
Gears and Angle head ...............................................................................34
ETT front part ............................................................................................ 34
Accessories (attached to the tool (ETV/ETD)) ..............................................35
Certifications .................................................................................................. 36
EC declaration ................................................................................................ 36
Harmonized standards ............................................................................. 36
Other directives ........................................................................................ 36
IP 54 protection ........................................................................................ 37
Service/Maintenance Intervals ................................................................. 37
STR TOOL ACCESSORIES ................................................................................... 38
Local customization .................................................................................. 39
CONTENTS
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SYSTEM OVERVIEW
The core Power Focus 6000 systems consist of the following parts:
• Power Focus 6000 controller
• Intelligent Application Module (IAM)
• Tensor STR tool
• Tensor STR cable
• Accessories and communication interfaces
In the image below you can see how these different parts fit together as a
system in a typical customer environment.
Power Focus 6000 Controller
Power Focus controllers are recognized around the
globe for their outstanding tightening capabilities. The
platform meets the need to enhance error-proofing,
connectivity and flexibility, and is the first to introduce
software ergonomics to the industry. This won the
Power Focus 6000 the prestigious Red Dot design
award in 2012. Learn more about the functionality
of the software or the hardware connections in the
respective chapter.
Intelligent Application Module (IAM)
The intelligent Application Module (IAM) stores all the
• Tightening results
• Events
• Configuration
• Logs
• Software
Carry all information in the palm of your hand and transfer it easy from one
controller to another. The module is located on the inside of the door to the
controller and is available in three different versions:
• IAM Critical control
• IAM Process control
• IAM Process+ control
For a complete overview of the included functionality please see respective
chapter.
The Atlas Copco Tensor STR tool is a complete tool designed to work with
optimal performance together with the Power Focus 6000 controller.
Tensor STR
This Tensor power tool is a result of years of research and development to
improve productivity and quality without compromising ergonomics. Major
ergonomics improvements have been made possible by using the latest and
greatest technology available.
Tensor STR Cable
Atlas Copco has been producing assembly tool cables
since 1987 and has unrivaled experience in the
field. Flexibility and durability have steadily
improved since the introduction of the
company’s first generation cables,
resulting in today’s optimum
cable performance.
Atlas Copco’s flat-cable
design combines
maximum flexibility
(for access to difficult
applications) with
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maximum durability.
Accessories And Communication Interfaces
The system connects perfectly to accessories and communication interfaces.
Most handheld tools are supported and the Power Focus 6000 system
has full connectivity with our QIF offerings and software products such as
ToolsNet 8 or ToolsNet 4000 and ToolsTalk 2.
The system also communicates with interfaces such as Fieldbus, Open
Protocol or customer specific protocols, creating a seamless integrated
solution in the customer environment.
POWER FOCUS 6000 HARDWARE
Power
Power Focus operates on a single-phase 115 or 230 VAC line voltage.
Power rating 1500 W
Line voltage
100-120 / 200-240 VAC (50-60 Hz) Power Focus has a function for sensing the
line voltage automatically. This means that the Power Focus automatically
switches to the voltage you connect to it.
Normal Environmental Conditions
The equipment is designed to be safe under the following conditions:
• Indoor use
• Altitude up to 2 000 m
• Maximum relative humidity 80% for temperatures
up to 31 °C decreasing linearly to 50% relative
humidity at 50 °C
Size and Weight
Height: 316 mm (14.44 inches)
Width: 146 mm (5.75 inches)
Depth: 293 mm (11.54 inches)
Weight: 10.8 kg (23.81 pounds)
Display
7” resistive touch screen display
480 x 800 pixels
LED back light
Back light lifetime 70 000 hours
316 mm
146 mm
293 mm
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Communication
• W-LAN wireless networking; IEEE 802.11a/b/g/n
compatible
• Bluetooth 2.1 (3.0 ready) + EDR (Enhanced Data
Rate) wireless technology
• 10/100 Mb/s Ethernet (RJ-45 connector)
Audio
Mono speaker
Ambient Temperature
5...+50 °C (41...122 °F)
Transient over voltages typically present on the mains
supply.
Connections
• 2 x 2.0 High Speed USB ports
• 2 x 10/100 Ethernet ports
• 4 x digital inputs (24V -15% +20%)
• 4 x digital outputs (24V ±20%, 1A)
• 1 x I/O bus
• 1 x aux. input (24V ±10%, 0.5A min)
• 1 x aux. output (24V, 1.5A max)
• 1 x emergency stop circuit class 3
• 2 x comm. ports (daisy chain)
• 1 x fan power output connector
• 1 x remote start switch
• 1 x Anybus CC connector
• 1 x IAM connector
• 1 x tool cable connector
IAM
With a memory capacity of 8 GB the IAM (Intelligent Application Module)
stores all the data for the Power Focus 6000: Licenses, results, events,
configurations, controller Firmware and service logs.
If needed, this data is easily transferred to other Power Focus 6000 by simply
removing and inserting the IAM.
Firmware updates are secure, as old firmware is kept available. This allows
you to quickly switch back to old firmware if needed.
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POWER FOCUS 6000 SOFTWARE
Menu Overview
The menus is intuitive and easy to use. Navigate in the controller interface
by either tapping on a menu item or swiping across the display to scroll
through items. The web interface is identical to the controller display,
enabling configuration and programming via a web-browser on a connected
computer.
Tightening Menu
The Tightening menu lists the tightening program(Pset)
available for configuration, stored on the controller.
Batch Sequence Menu
The Batch menu lists the batch programs (Batch sequences)
stored in the controller.
Sources Menu
The Sources menu lists hardware accessories or functions
controlling the selection of a tightening program, for example
a Pset or a batch sequence. This is also where you configure
scanners you may be using with your tools.
Tool Menu
The Tool menu gives you access to information about the
connected tool, perform tool calibration, motor tuning, and set
up tool maintenance.
Virtual Station Menu
Tools and accessories are connected to the controller but
assigned to a virtual station. The task selection is also done in
the virtual station.
Controller Menu
The Controller menu makes sure you can administer and install
new controller software, view information about the hardware
devices installed on the controller, and export or import
configurations and reports.
Accessories Menu
The Accessories menu enables you to configure the internal
I/Os and the hardware accessories that can be used with
the controller such as I/O Expander, Stacklight, Operator
Panel, Socket selector and Scanner. The Scanner can also be
configured via other menus, such as the Sources menu.
Reports Menu
The Reports menu gives you access to historical tightening
results, events, and NOK ratio.
Settings Menu
The Settings menu is where you can set up the
controller on a LAN, configure PIN, language date and
time. This is also where you set torque unit to be used,
set tool alarms, configure Wi-Fi channels for wireless
tools, as well as configure how to display events.
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Basic Programming
The power focus 6000 tightening programs
need parameters such as target torque or
target angle to be set in order to perform a
tightening. Other settings – soft start, self
tap, and torque compensation – are optional,
just as setting which tightening strategy
to use. Monitor the tightening progress
by adding limits for torque, or specified
tightening angle.
In the general Pset settings you can set up
and manage the Psets by naming them and
making general tightening settings. Choose
tightening strategy, manual or quick prog
mode, and set the Pset target value.
To the right you can see a configured Pset
named Two step tight that uses a two step
tightening strategy set to the Target torque of
15 Nm
By clicking on “two step” in the strategy
box you can change strategy from two step
to TurboTight etc. Find more configuration
options by clicking on edit under tightening
parameters or loosing parameters.
For more information regarding
programming please use the power focus
6000 configuration guide with detailed
information on each menu item and the
configuration.
Open Protocol
The Power Focus 6000 enables communication
trough open protocol. The Atlas Copco Open
Protocol is a standard communication protocol
developed to facilitate communication
between our controllers and external parties in
the customer’s production processes.
Open Protocol is an interface for building
applications for remote control or data
subscription of controllers. It is platform
independent and can be implemented
on Linux, PLC, printers, and all Windows
platforms. The Open Protocol supports
Ethernet connection with the Power Focus
6000.
An Open Protocol message consists of
three parts; header, data field and message
end. Depending on type of communication,
a package includes the message and an
encapsulation before and after.
The MID, or message ID, is represented by a
four digit number (for example MID 0062 for
Vehicle ID Number upload). Each MID can have several revisions. Usually
a new revision is created when more data is included and the length of
the message needs to be increased. MID revisions are added to ensure
backwards compatibility.
For a full overview of what information, or MIDs (Message IDs) and
revisions, are supported with the Power Focus 6000 please see the Open
Protocol Appendix (picture above) provided in the Marketing and Support
Web Portal. The main value with Open Protocol is to provide a standard
and easy-to-use communication protocol. It can be set up in minutes and
integrated with your production processes in your plant. Through the years
“Open Protocol” has become an industry standard to communicate with
tightening equipment on assembly lines.
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FUNCTIONALITY MANAGEMENT SYSTEM
Introduction
Atlas Copco Functionality Management System (FMS) is our new licensing
platform and it is a completely new way of delivering and administering
functionality available on Power Focus 6000 controllers. FMS is meant as
a way to simplify the way that functionality is added and removed from a
controller based on the actual needs on a station.
The customer portal is used for activating controller functionality, for getting
an overview of previous purchase orders and to map available features
to a USB license device or a functionality management system server. All
features that has been purchased is easily available from the customer
portal. This gives traceability of the functionality that has been bought and
also easy access in case a license has been lost.
Main benefits
• Flexible rebalancing
• Customizable and upgradable
• Instant delivery
• Trial licences
Order and distribute licenses to customer portal
There are two ways to distribute features and licenses to the customer
portal, electronic or physical delivery. The electronic delivery is made
automatically once the order is put in the local CC system and the features
is automatically linked to the customer account in the customer portal. The
physical delivery is carried out from PTD as a physical license paper from
PTD and a manual registration is required to link the features to the account
in the customer portal.
Distribution from customer portal
Once the licenses and features are delivered and linked to the customer
portal there are two ways to distribute the features to the controllers; a
server based solution (electronic way) and a non-network required solution
(physical way). The network based solution is meant for production facilities
where it is needed to re-balance and move functionality quickly and
efficiently between virtual stations. The physical way is the FMS USB license
device solution and is perfect for customers where an IP-based network is
not available and the need for rebalancing is not as big.
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