Atlas Copco LBB 36J H060-U Owner's Manual
LBB 36J H060-U
Printed Matter No. 9836 4880 00 Pistol-grip Drills
Valid from Serial No. A1160001 Product instructions
2009-06
8421 0408 48LBB 36J H060-U 6000 r/min
Table of content
• Safety and operating instructions
• Exploded views and spare part tables
• Service instructions
WARNING
To reduce risk of injury, everyone using,
installing, repairing, maintaining, changing
accessories on, or working near this tool MUST
read and understand these instructions before
performing any such task.
DO NOT DISCARD - GIVE TO USER
Table of content
Safety and operating instructions ....................................................3
Spare part list ................................................................................8
Service instructions .....................................................................12
© Atlas Copco Tools - 9836 4880 00
2
LBB 36J H060-UTable of content
Safety instructions
Important information for safer drilling
and tapping
This manual follows the EC Machines Directive
(98/37/EEC) regarding operator's instructions and
relevant parts of standards from CEN TC 255 "Handheld power driven non-electric tools – Safety".
These instructions concern operation, handling of
machine, inserted tool and equipments as well as
maintenance.
Neglect to follow these long established recom-
mendations may cause serious hazards.
Make sure that the operator has fully understood
the following recommendations and has full access
to them.
T pay strict attention to following measures the
operator has to take in order to avoid risks
of misuse or accident
Installation
Follow the instructions for air preparation given in
the written instructions supplied with the machine.
When lubrication is recommended – use recommended lubricants only.
Check hose size and air pressure.
Avoid the risk of whipping hose – regularly check
hose, hose tting and clamp conditions.
Check that the exhaust air is directed to avoid
blowing dust or air from the work piece onto the
operator or other persons. Arrange for barriers if
possible.
When necessary, use exhaust hose and arrange for
dust collection.
A Pneumatically driven power tools are not
generally insulated for coming into contact
with electric power sources.
Explosive atmosphere must not be ignited –
to prevent injury and property loss from fire
use other non sparking process.
Choose insert tools according to the application,
power and speed of your machine.
Use sharp drill bits to avoid breakage or seizing
in hole.
If the machine is suspended by a balancer – regularly check the condition of hooks and suspension
yoke.
Avoid accidents when using the machine
To prevent vision loss - always wear impact resistant eye protection.
Isolate work by using barriers between work sta-
tions
Before using the power tool, check that the throttle
safety latch (if any) is working and that the tool stops
when releasing trigger.
Remove chuck keys and wrenches immediately
after use.
To avoid injury from touching rotating inserted
tool – disconnect power tool from air supply when
changing inserted tool or any adjustment operation.
Mind your hands, hair, clothing and jewellery –
always keep well away from rotating parts and cutting edges.
Don't point at other persons – drill the work ...
not people.
Use clamp or vice to hold the workpiece during
operation.
Predrill slightly larger than core diameter of nal
drill to increase rate of material removal and to
minimize reaction force when breaking through.
Keep proper footing and balance at all times –
stand alert for unexpected tool reaction or breakage
of inserted tool.
Use a support handle to take up static reaction
force and sudden reaction when breaking through,
particularly when drilling holes larger than 6.5 mm
in metal.
For heavy screw feed drills support handle or reaction bar must always rest against a xed point.
Spindle torque is high and may break an arm or leg
when drawn in or trapped.
When drilling in unknown areas and walls proceed
with extreme care. Be alert for hidden gas, water and
electric lines.
If the energy supply is broken – immediately re-
lease throttle.
When not using the machine lay it aside in such
a way that the risk of unintentional start or other
people getting injured by the inserted tool is minimised.
Long term risks when using the machine
To prevent gradual loss of hearing due to exposure to high noise levels – wear ear protection if the
tool itself or the process generates a high noise.
Vibration may be harmful to hands and arms
– reduce total time of exposure to vibration caused
by improperly working drill bits or other inserted
tools.
Avoid inhaling dust resulting from drilling op-
eration.
The dust may be harmful to health.
Use a dust extraction system or an approved dust
mask when necessary.
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© Atlas Copco Tools - 9836 4880 00
Safety and operating instructionsLBB 36J H060-U
Maintenance
Good service life and safe function is offered if the
instructions for lubrication, maintenance and overhaul supplied with the machine are followed.
Use genuine Atlas Copco replacement kits and
parts only.
Warning
Make sure you are familiar with the operating instructions before you use this machine.
This machine, its attachments and accessories is
intended to be used for drilling, reaming, countersinking.
If using other accessories carefully follow the instructions concerning speed limits, support handle
(for taking up sudden reaction forces) as well as
personal protection needed for the application.
For product liability and safety reasons any
modication to the machine, its attachments or accessories must be agreed in advance with an authorized technical representative of the manufacturer.
To prevent personal injury:
Familiarize yourself with the enclosed leaet
“General Safety Instructions for Drilling and Tapping.
Warning
Dismantling and assembly precautions
The rotor blades (vanes) in the tool have a PTFE
content. The normal Health and Safety recommendations concerning PTFE must be observed when
handling these rotor blades. Particles from wear of
blades might be found in the machine housing or on
the blades. These particles must not get in contact
with open re. Wash your hands before smoking as
PTFE-particles heated by the glow can produce
fumes which may give rise to allergic reaction.
General information
EC DECLARATION OF CONFORMITY
We, Atlas Copco Tools AB, S-105 23 STOCKHOLM SWEDEN declare under our sole responsibility that our product (with type and serial number,
see front page) and in combination with our accessor-
ies, to which this declaration relates is in conformity
with the appropriate standard(s):
EN 792-3
and in accordance with the following directive(s):
98/37/EEC
Stockholm, October 2006
Lennart Remnebäck, General Manager
Signature of issuer
Installation
Air quality
• For optimum performance and maximum machine
life we recommend the use of compressed air with
a maximum dew point of +10°C. We also recommend the installation of an Atlas Copco refrigeration-type air dryer.
• Use a separate air lter of type Atlas Copco FIL.
This lter removes solid particles larger than 15
microns and also removes more than 90 % of liquid water. The lter must be installed as close
as possible to the machine/equipment and prior
to any other air preparation unit such as REG or
DIM (please see Air Line Accessories in our main
catalogue). Blow out the hose before connecting.
Models which need air lubrication:
• The compressed air must contain a small quantity
of oil.
We strongly recommend that you install an Atlas
Copco oil-fog lubricator (DIM). This should be
set according to air consumption by the air line
tool according to the following formula:
L = Air consumption (litre/s).
(May be found in our sales literature).
D = Number of drops per min (1 drop = 15 mm3)
L* 0.2 = D
this applies to the use of long work cycle air line
tools. A single point lubricator type Atlas Copco
Dosol can also be used for tools with short running
cycles.
Information about Dosol settings may be found
under Air Line Accessories in our main catalogue.
Lubrication-free models:
• In the case of lubrication-free tools it is up to the
customer to decide on the peripheral equipment
to be used. However, it is no disadvantage if the
compressed air contains a small quantity of oil
© Atlas Copco Tools - 9836 4880 00
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LBB 36J H060-USafety and operating instructions
e.g. supplied from a fog lubricator (DIM) or Dosol
system.
This does not apply to turbine tools, which should
be kept oil free.
Compressed air connection
• The machine is designed for a working pressure
(e) of 6–7 bar = 600–700 kPa = 87–102 psi.
• Blow out the hose before connecting.
Installation proposal
Choosing the correct couplings, hose and clamps can
be a troublesome digging into details. To save your
time and to ensure correct capacity of the airline installation, from the tapping point to the tool, we offer
you an installation proposal.
Nipple 1/2" BSPT
7.6 m CABLAIR 13
8202 1180 39
Nipple 3/8" BSPT+
Reduction 3/8"-1/4" BSP
BALL VALVE + MIDI F/R 15 + DOS 15B
8202 0845 66
ip30
Filtered, regulated and injection lubricated
air for a max. air flow of 19 l/s
For more information please read, Atlas Copco Industrial Power Tools catalogue Ordering No. 9837
3000 01.
Maintenance
Rust protection and internal cleaning
Water in the compressed air, dust and wear particles
cause rust and sticking of vanes, valves etc.
This can be prevented by ushing with oil (some
drops), running the tool for 5–10 seconds and absorbing the oil in a cloth. Protect the tool this way before
longer standstills.
Overhaul and lubrication
The tool should be checked regularly at six-monthly
intervals. If it is in heavy duty service or not running
properly, it should be taken out of service more often
for inspection.
Regarding instruction for dismantling and assembly, see separate Service Manual.
The throttle valve, planetary gears, needle bearings
and ball bearings must be lubricated with grease
when the tool is dismantled for the regular overhauls.
Molykote BR2 Plus gives long intervals between
lubrications.
A Clean the motor parts and apply a thin layer
of gleitmo 585 KC grease (180 g – Ordering
No. 4080 0871 80) onto the vanes and inner
surface of cylinder and end plates.
Assemble the motor and check that it is running free. Add two drops of oil through the
air inlet and run the motor (machine) at idling
speed for 5-10 seconds.
The strainer in the adapter should be cleaned regularly to prevent choking with resultant decrease in
capacity
Lubricating guide for Grinder/ Sander
(except turbine) and Drill
Air lubricationGeneral purpose
Bearings
Brand
Energol E46Energrease LS-EP2BP
Spheerol EP L2Castrol
Arox EP46Beacon EP2Esso
Chopin 46Rembrandt EP2Q8
Almo oil 525Mobilegrease XHP 222Mobil
Tonna R32Alvania EP2Shell
Aries 32Multifak EP2Texaco
See “Lubrication” in
Operating instructions
BR2 PlusMolycote
Useful information
C Log in to Atlas Copco www.atlascopco.com
You can nd all kind of information concerning
Atlas Copco Tools products, accessories, spare parts,
published matters on our WEB site!
Spare parts
Parts without ordering number are not delivered
separately for technical reasons.
The use of other than genuine Atlas Copco replacement parts may result in decreased tool performance
and increased maintenance and may, at the company
option, invalidate all warranties.
Warranty
Contact the Atlas Copco sales representative within
your area to claim a product. Warranty will only be
approved if the product has been installed, operated
and overhauled according to the operating instructions delivered with the tool.
Please also see the delivery conditions applied by
the local Atlas Copco company.
Atlas Copco Service Products
To maintain the highest standard of quality in your
assembly operation, you need reliable tools that
perform efciently at all times. We offer customized
5
© Atlas Copco Tools - 9836 4880 00
Safety and operating instructionsLBB 36J H060-U
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