Atlas Copco HiLight V2+, HiLight V3+, HiLight P2+ Instruction Manual

Instruction Manual

01_00_Front Page AC_EN.fm Page 1 Monday, April 13, 2015 10:32 AM

HiLight V3+ WUX

HiLight V2+ WUX
HiLight P2+ WUX

Engine P2000I
Engine P3000
Engine P6500

Instruction Manual
for Portable Light Tower Generator
English

ATLAS COPCO - PORTABLE ENERGY DIVISION

www.atlascopco.com

Printed matter No.

9829 3868 00

12/2017

Instruction Manual

for Portable Light Tower Generator

HiLight V3+ WUX
HiLight V2+ WUX
HiLight P2+ WUX

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Warranty and Liability Limitation

Use only authorized parts.

Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product
Liability.

The manufacturer does not accept any liability for any damage arising from modifications, additions or
conversions made without the manufacturer's approval in writing.

Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including
fire risk.

While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not
assume responsibility for possible errors.

Copyright 2017, Atlas Copco (Wuxi) Compressor Co., Ltd.

Any unauthorized use or copying of the contents or any part thereof is prohibited.

This applies in particular to trademarks, model denominations, part numbers and drawings.

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Preface

Please read the following instructions carefully
before starting to use your machine. Follow the
instructions in this booklet and we guarantee you
years of trouble free operation.

Always keep the manual available near the machine.
In all correspondence always mention the
compressor type and serial number, shown on the
data plate.

The company reserves the right to make changes
without prior notice.

Table of contents

1 Safety Precautions ...................................... 7

1.1 Description of safety symbols used in the

manual .......................................................... 7

1.2 Safety before use .......................................... 7

1.3 Safety during use .......................................... 7

1.4 Safety before servicing................................. 8

1.5 Safety during servicing ................................ 8

2 Leading Particulars.................................... 9

2.1 General description ...................................... 9

3 Markings and information labels ........... 12

4 Product Drawings..................................... 13

4.1 General arrangement drawings .................. 13

5 Circuit Diagrams...................................... 16

5.1 Comprehensive wiring schematic diagram

for lamp circuit ............................................ 16

5.2 Generator-capacitor excitation schematic

diagram ....................................................... 17

5.3 Trailer wiring diagram ............................... 18

5.4 Comprehensive wiring schematic diagram

for engine circuit ........................................ 19

6 Deployment And Operation .................... 20

6.1 Selecting a location .................................... 20

6.1.1 Lifting .................................................... 20

6.2 Deployment of HiLight V3+ and

HiLight V2+ ............................................... 21

6.3 Deployment of HiLight P2+....................... 22

7 Operation .................................................. 23

7.1 Starting the engine of HiLight V3+ and

HiLight V2+............................................... 23

7.2 Starting the HiLight P2+ ............................ 24

7.3 Operating the LED lamps .......................... 25

8 Maintenance ............................................. 26

8.1 Regular inspection...................................... 26

8.2 Replacing the lamp..................................... 26

8.3 Engine maintenance ................................... 27

9 Maintenance Schedule ............................ 28

10 Maintenance Schedule ............................ 29

11 Technical Specifications .......................... 30

11.1 Reference conditions.................................. 30

11.2 Limitations ................................................. 30

11.3 Performance data........................................ 31

11.4 Data plate ................................................... 32

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SAFETY PRECAUTIONS

DESCRIPTION OF SAFETY SYMBOLS USED
IN THE MANUAL

SAFETY BEFORE USE

1. Make sure that the area available for the machine
is clean and level with the ground. This will
decrease risk of injury to personnel.

2. Make sure that there is a minimum distance of
1000mm around the machine.

3. Always drain the water collected in the frame of
the light tower.

4. Make sure that the area above the light tower is
clear of blockages.

5. Make sure that the tires, lights, protective lamp
covers, electrical wiring, and the engine are not
worn out or damaged.

SAFETY DURING USE

Light tower safety

• While raising or lowering the light tower mast,
make sure the area behind it is clear of people. If
the winch or the mast malfunction, stand away
from the light tower and contact Atlas Copco.

• Do not raise, lower, or move the light tower trailer
while it is in operation.

• The light tower must be in the lowest position if it
is not in operation or if there are high velocity winds

Engine safety

• To prevent explosion, do these steps:

- Keep flammable items away from sparks and
open flames.

- Do not smoke near the engine.

- Always stop the engine before filling or
draining the fuel tank.

- Do not use flammable solvents to clean parts.

• To prevent suffocation, do these steps:

- Operate the engine in an area with good
airflow.

- Stand away from the engine exhaust pipe.

- Do the engine maintenance in an area with
good airflow.

- Fill or drain the fuel tank in an area with good
airflow.

It tells the user about a risk or a
dangerous procedure that can cause
death.

It tells the user about a risk or a
dangerous procedure that can cause
injury to personnel or damage to
equipment.

It gives precautions that must be obeyed
for a process. It also gives the operator
information about a process.

Before using the HiLight V2+, HiLight
V3+, or HiLight P2+, read the
instruction manual carefully. Obey all
instructions given in the manual.

Incorrect use of equipment can cause
injury or death.

The light tower has moving parts.
Moving parts can cut or crush body
parts.

If the light tower touches the overhead
electrical power lines, it cause injury or
death.

Do not use damaged equipment. It can
cause injury or death.

Falling equipment can cause injury or
death.

Explosion can cause injury or death.

Engine exhaust and fuel fumes can cause
breathing problems and death by
suffocation.

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• To prevent fire or burns, do these steps:

- Do not keep flammable items like fuel, leaves,
paper etc around the exhaust pipe.

- Do not touch the engine when it is in
operation.

- Do not open the fuel tank's filler cap when the
engine is hot. The fuel tank contains hot
pressurized gases. Leakage of this gas in air
can start a fire.

SAFETY BEFORE SERVICING

• Switch off the power supply before servicing the
unit.

• Stop the engine and disconnect the battery's
negative terminal

• Do the light tower servicing in a dry area.

• Drain the light tower frame before servicing.

• Clean the light tower before servicing.

• Make sure that the service technician does the
servicing with dry hands and clothes.

SAFETY DURING SERVICING

• Keep hands, feet, and all loose clothing away from
moving parts.

• Replace all damaged or missing labels.

• Use lifting and loading equipment, e.g. slings,
hooks, chains, ramps, etc. of the correct rating.
The gross vehicle weight rating of the light tower
is given on its identification tag.

• Only the service technician must be near the unit.
All other personnel must stand at a minimum
distance of 1000mm around the unit.

CALIFORNIA PROPOSITION 65

The exhaust gas contains chemicals that
can cause cancer, birth defects or cause
problems in the reproductive system.

SPARK ARRESTORS

A spark arrestor is a device that
prevents fires. It collects the flammable
particles in the exhaust gas. This makes
the exhaust gas less flammable.

SPARK ARRESTORS

In some areas, engines that use
hydrocarbon fuels must have spark
arrestors. The State and local safety
codes has a list of these areas. Make sure
that the engine has spark arrestors, if the
selected site area is there in that list.

Servicing must be done by an approved
technician. If there is a problem for
servicing, speak to Atlas Copco. All
servicing must be done when the engine
is off and the power supply is
disconnected.

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LEADING PARTICULARS

GENERAL DESCRIPTION

The HiLight V3+, HiLight

V2+ and HiLight P2+ are portable light-towers. They have LED (Light Emitting Diode) lamps that can illuminate an average area of 2000m2.

HiLight V3+ and HiLight V2+

The HiLight V3+ and HiLight V2+ consist of the following parts:

HiLight V3+ HiLight V2+

H

HB

FB

H

HB

FB

B Beam

EEngine

FFrame

FT Fuel Tank

FB Foot Brake

HB Hand Brake

LLamp

MMast

SH Steering Handle

U Undercarriage

WWinch

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Engine

The engin

e is coupled to a generator, which energizes

the LED lamps. The engine operates on petrol.

LED lamp

The HiLight V3+ lamp configuration has 4 bulbs of
120 W. The bulbs have an average life of 50,000
operational hours.

The HiLight V2+ has a 320W balloon LED lamp. It is
a non-inflatable balloon LED lamp. The lamp
illuminates an area in all directions (360° area).

HiLight V3+

HiLight V2+

Safety devices

The circuit breakers are safety devices that protect the
unit from over voltage.

Frame

The frame is a support for the mast, the generator, the
engine and the towing equipment.

Lifting Beam

The lifting hook is accessible at the top of the unit.

Data plate

The data plate in on the Base frame of the light tower.

HiLight P2+

The HiLight

P2+ is a light-weight and flexible light

tower. It can be lifted and moved by the operator.

HiLight P2+

LAMP 1

LAMP 3

LAMP 2

LAMP 4

LAMP

CR Connecting rod

LLamp

LS Locking screw

MMast

SR Support ring

SL Support leg

SF Support foot

WWinch

LS

CR

SR

SL

SF

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Power plug

The HiLight P2+ is a “Plug-and-light” light tower. It
must be energized by a local power source.

LED

lamp

The HiLight P2+ has a 320W balloon LED lamp. It is
a non-inflatable balloon LED lamp. The lamp
illuminates an area in all directions (360° area).

HiLight P2+

LAMP