Atlas Copco HB, HB 7000 DP, HB 5800 DP, HB 5800, HB 7000 Safety And Operating Instructions Manual

...
HB
5800, 5800 DP, 7000, 7000 DP, 10000 DP
Safety and operating instructions
Hydraulic breakers
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03 Original instructions
ContentsHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP
Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Qualification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Use other than intended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Transport, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hydraulic installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Special parts, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HP-accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Piston accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Media/consumables, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Explosion and fire, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical shock, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Falling stones, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Emissions, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Handling machines, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Repair, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Changes to the hydraulic attachment, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Environmental pollution, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Equipment description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Signs / labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removing the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Transport using a crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Transport using a forklift truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Transport using a truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Media/consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mineral hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Non-mineral hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Manufacturing the adapter plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installing the adapter plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Attaching the hydraulic attachment to the carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Mechanical mounting aspects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Making the hydraulic connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Removing the hydraulic attachment from the carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Dismantling the hydraulic connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Mechanical disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Original instructions
3© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPContents
Removing the adapter plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DustProtector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Working tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Selecting the right working tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Preparations before starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Switching the hydraulic breaker on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Correct operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Working angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Advance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Impact time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
High ambient temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Low ambient temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Prohibited operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Lifting/Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Impacting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Moving objects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Levering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Blank firing of the working tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cylinder end positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Working with safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Underwater applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Usage in tunnels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hot applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
AutoControl System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
AutoControl in daily use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
AutoControl in special applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
StartSelect System AutoStart/AutoStop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Switching between AutoStart/AutoStop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
PowerAdapt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Depressurising the hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Checking the lubricant film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Automatic lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Replacing the lubricant cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
ContiLube®II operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Manual lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Chisel paste filling device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Checking the tensioning bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Checking the working tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Checking the retainer bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Checking the percussion piston impact surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Checking the wear bushes and impact ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Checking and cleaning the DustProtector system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Piston accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Checking the pressure in the piston accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Release the pressure from the piston accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Filling/topping up the piston accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
ContentsHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP
HP-accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Checking the expansion bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Checking the gas pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Checking the hydraulic lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Checking and cleaning the hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Checking the adapter plate and the breaker box for cracks and/or wear. . . . . . . . . . . . . 54
Checking the adapter plate bolts for wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Bolt connections/Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
The hydraulic breaker does not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Hydraulic breaker operates too slowly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Impact force too low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Impact rate too high and impact force too low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Oil leaks from ports »P« und »T« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Oil escapes between the cylinder cover and the cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Oil escapes from parts of the hydraulic breaker installation (connecting fittings, hoses
etc.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Oil escapes from the working tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Oil escapes from the high pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Oil or grease escapes from the ContiLube®II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Operating temperature too high . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
REPAIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Sending in the hydraulic attachment for repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Hydraulic breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Short storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Long storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
How to proceed after more than twelve months‘ storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Working tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Grease cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
DISPOSAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Hydraulic breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Hydraulic hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Chisel paste and grease cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Noise declaration statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
EC Declaration of Conformity (EC Directive 2006/42/EC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Original instructions
5© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
INTRODUCTION
Thank you for choosing an Atlas Copco product! We have been working according to a customer-oriented approach since 1873. Our innovative and ergonomic solutions help our customers lower costs and achieve better business results.
Atlas Copco has a worldwide, comprehensive sales and service network of Customer Centers and dealers. Our professionals are specialists with a thorough product knowledge and considerable application experience.
This allows us to offer our customers effective service and know-how throughout the world, enabling them to achieve greater operating efficiency.
Atlas Copco Construction Tools GmbH P.O. Box: 102152 Helenenstraße 149 D - 45021 Essen Tel.: +49 201 633-0
INTRODUCTIONHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP
About these Safety and Operating Instructions
The aim of these Instructions is to familiarise you with the safe and effective operation of the hydraulic attachment. You will also find instructions for regular maintenance activities for the hydraulic attachment in this document.
Please read these Instructions carefully prior to the first attachment and use of the hydraulic attachment.
In these instructions, the DustProtector version of the hydraulic breaker will be referred to by the abbreviation DP.
The different designation of the texts means as follows:
Action step in a safety instruction
Action step
2.
B C
Established operation process1.
Explanation of the elements of a drawingA
Listing
Original instructions
7© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPINTRODUCTION
Symbols used in illustrations have the following meanings:
permitted operation
prohibited operation
8
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONSHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Read these Safety and operating instructions and specifically all safety instructions before using the hydraulic attachment. This will:
prevent the risk of injuries and fatal accidents for
yourself and others,
protect the hydraulic attachment and other
property against material damage,
protect the environment against environmental
damage.
Follow all instructions in these Safety and operating instructions.
Store these Safety and operating instructions in the document compartment of the carrier cab.
Anyone
transporting,
installing or removing,
operating,
Signal words
The signal words Danger, Warning, Caution, and Notice are used as follows in these Safety and operating instructions:
DANGER
WARNING
CAUTION
NOTICE
indicates a hazardous situation which, if not avoided, will result in death or serious injury.
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
The signal word NOTICE is used to address practices related to possible property damage but not related to personal injury.
maintaining,
repairing,
storing or
disposing of
the hydraulic attachment must have read and understood these Safety and operating instructions.
These Safety and operating instructions belong to the hydraulic attachment. Keep it for the life of the product. Ensure, if applicable, that any received amendment is incorporated in the instructions. Hand over the Safety and operating instructions if ever you lend, rent out or sell the hydraulic attachment.
All safety regulations listed in this manual comply with the laws and regulations of the European Union. Also observe the additional national/regional regulations.
Hydraulic attachment operation outside the European Union is subject to the laws and regulations valid in the country of use. Please observe any other, more stringent regional regulations and legislation.
Read the carrier manufacturer's Safety and operating Instructions before attaching the hydraulic attachment to the carrier and operating it. Observe all instructions.
Original instructions
9© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPSAFETY INSTRUCTIONS
Qualification
Transporting the hydraulic attachment is only
permitted if carried out by people who:
are authorised to operate a crane or a forklift truck
according to the applicable national provisions,
know all the relevant national/regional safety
provisions and accident prevention rules,
have read and understood the safety and transport
chapter of these Safety and operating instructions.
Installing, maintaining, storing and disposing of the hydraulic attachment are only permitted if carried out by people who:
know all the relevant national/regional safety
provisions and accident prevention rules,
have read and understood these Safety and
operating instructions.
Operating the hydraulic attachment is only permitted if carried out by qualified carrier drivers. Carrier drivers are qualified if they:
have been trained to operate a carrier according
to the national regulations,
know all the relevant national/regional safety
provisions and accident prevention rules,
have read and understood these Safety and
operating instructions.
Testing the hydraulic installation is only permitted if carried out by professionals. Professionals are people who are authorised to approve a hydraulic installation for operation according to the national regulations.
Repairing the hydraulic attachment is only permitted if carried out by professionals trained by Atlas Copco Construction Tools. These professionals must have read and understood these Safety and operating instructions. They must follow all safety instructions and guidelines for repair. Otherwise the operational safety of the hydraulic attachment is not guaranteed.
Intended use
Only attach the hydraulic breaker to a hydraulic carrier of a suitable load-bearing capacity.
Only use the hydraulic breaker function of the device to break or fragment concrete, stone and rocks.
Using the hydraulic breaker in and under water, in tunnels, under the ground and for hot applications is only possible if it has been fitted out with special safety equipment.
Intended use also implies observing all instructions in these Safety and operating instructions.
Use other than intended
Never operate the hydraulic breaker in an environment where there is a risk of explosions. Explosions will result in serious injury or death.
Never use the hydraulic breaker
to transport or lift objects.
The lifted object can fall and cause serious injuries or death.
as a sledge hammer.
This will damage the hydraulic breaker, the working tool and the carrier.
as a crowbar.
This can cause the working tool to break.
to push debris
This damages the hydraulic breaker.
Protective equipment
Personal protective equipment must comply with the applicable health and safety regulations.
Always wear the following personal protective equipment:
protective helmet
safety glasses with side protectors
10
protective gloves
protective shoes
warning vest
hearing protection
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
SAFETY INSTRUCTIONSHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP
Transport, precautions
WARNING Falling carrier
If the load-bearing capacity of the carrier used is insufficient, the carrier will not be stable. It can topple over and cause injuries and damage.
Using a carrier whose load-bearing capacity is too high will greatly burden the hydraulic attachment causing it to wear faster.
Only attach the hydraulic attachment to a hydraulic
carrier of a suitable load-bearing capacity.
The carrier must remain stable at all times.
Read the carrier manufacturer's Safety and
operating Instructions before attaching the hydraulic attachment to the carrier and operating it. Observe all instructions.
Hydraulic installation, precautions
WARNING Hydraulic pressure too high
If the hydraulic pressure is too high, the parts of the hydraulic attachment will be exposed to excessively high loads. Parts can break loose or burst causing serious injuries.
Lay the drain line of the pressure relief valve
directly in the tank to ensure the safe functioning of the pressure relief valve!
The pressure relief valve must be set at the
maximum static pressure.
The pressure relief valve setting must be checked
to ensure that the maximum static pressure (see chapter Technical specifications) of the hydraulic installation is not exceeded at any time. Attach a lead seal to the pressure relief valve.
Prior to their first use, the safety facilities on the
hydraulic installation must be checked by a professional/authorised monitoring body for their quality (CE mark etc.), suitability and proper functioning.
If any significant changes are made to the
hydraulic installation, a new acceptance inspection is to be carried out in accordance with the relevant national safety provisions.
WARNING Hot hydraulic oil squirting out
The hydraulic system is under high pressure. Hydraulic lines may spring a leak or burst. Hydraulic oil squirting out can lead to serious injury.
When attaching the hydraulic attachment do not
lay any hydraulic lines through the carrier's cab.
Only use hydraulic lines which comply with the
following quality requirements: Hydraulic hoses with 4 reinforcement steel wires according to DIN EN 856 4SH, Hydraulic pipes, seamless cold-drawn steel pipes to DIN EN 10305.
Special parts, precautions
HP-accumulator
DANGER Danger of explosions
The HP-accumulator of the hydraulic breaker is filled with nitrogen (N2). Filling it with any other gas may
trigger an explosion and lead to serious, possibly fatal, injuries.
Only fill the HP-accumulator with nitrogen (N2).
Do not carry out any welding and soldering work
to the HP-accumulator.
Check the HP-accumulator in accordance with the
national safety provisions.
WARNING Component coming loose abruptly
Risk of bursting
The HP-accumulator is under pressure, even when the hydraulic system has been depressurised. Screw connections might come loose unexpectedly and cause injuries.
Never unscrew the cover or the upper shell from
a pressurised HP-accumulator.
Never carry out mechanical processing to the
HP-accumulator.
Piston accumulator
DANGER Danger of explosions
The integrated piston accumulator is filled with nitrogen (N2). Filling it with any other gas may trigger
an explosion and lead to serious, possibly fatal, injuries.
Only fill the piston accumulator with nitrogen (N2).
Original instructions
11© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPSAFETY INSTRUCTIONS
WARNING Component coming loose abruptly
The piston accumulator is under pressure, even when the hydraulic system has been depressurised. The filling valve might come loose unexpectedly and cause injuries.
Never unscrew the filling valve »G« from the
pressurised piston accumulator.
Media/consumables, precautions
WARNING Hot hydraulic oil under high
pressure
Hydraulic oil will squirt out under high pressure if there is a leakage. The jet of oil might penetrate people's skin and cause permanent damage. Hot hydraulic oil can cause burns.
Never use your hands to find leaks.
Always keep your face away from a possible leak.
If hydraulic oil has penetrated your skin consult a
doctor immediately.
WARNING Hydraulic oil spills
Spilt hydraulic oil can make a floor slippery. If people slip they can be injured. Hydraulic oil is environmentally harmful and must not penetrate the ground or enter the water table or water supplies.
Make sure not to spill any hydraulic oil.
Immediately clean the floor if you have spilt
hydraulic oil.
Observe all safety and environmental protection
provisions when handling hydraulic oil.
Explosion and fire, precautions
DANGER Explosion and fire
Explosions cause serious injury or death. If the working tool hits explosives, an explosion may be the result.
Never operate the hydraulic breaker in the direct
vicinity of explosives.
Make sure that no explosives are hidden in the
rocks and stones.
Check gas line position plans of the entire
construction area.
DANGER Explosion and fire
Operating the hydraulic breaker may create sparks which ignite highly flammable gases. This may lead to fire or an explosion.
Never work in an environment with highly
flammable substances.
Make sure that there are no hidden sources of gas
in the work area.
Check gas line position plans of the entire
construction area.
DANGER Explosion and fire
Dust-rich air can form an explosive atmosphere which may ignite when operating the hydraulic breaker. This may lead to fire or an explosion.
Never use the hydraulic breaker in an explosive
atmosphere.
Always provide sufficient ventilation when working
in buildings or in a confined area.
WARNING Skin infections/diseases due to
oil and grease
Hydraulic oil and grease can cause rashes (or even eczema) if they come into contact with the skin.
Avoid all skin contact with hydraulic oil and grease.
Use a suitable skin protection product.
Always wear safety gloves when working with
hydraulic oil or grease.
Immediately clean any skin that has been
contaminated by oil or grease with water and soap.
12
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Electrical shock, precautions
DANGER Electrical shock
Any contact of the hydraulic attachment with electric circuits or other sources of electricity will lead to an electric shock, resulting in serious injury or death. The hydraulic attachment is not electrically insulated.
Never work in the vicinity of electric circuits or
other sources of electricity.
Make sure that there are no hidden circuits in the
work area.
Check wiring diagrams.
Original instructions
SAFETY INSTRUCTIONSHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP
Falling stones, precautions
WARNING Fragments flying around
Fragments of material which come loose while operating the hydraulic attachment may be flung away and can cause serious injury if people are hit by them. Small objects falling from a great height can also cause serious damage.
During hydraulic attachment operation the danger zone is considerably greater than during the excavation operation due to fragments of stone and pieces of steel flying around, and for this reason the danger zone must, depending on the type of material to be worked on, be enlarged correspondingly, or secured in a suitable manner through corresponding measures.
Secure the danger zone.
Stop the hydraulic attachment immediately if
anyone enters the danger zone.
Close the windscreen and the side windows of the
driver's cab.
Emissions, precautions
WARNING Noise hazard
Operating the hydraulic attachment creates a loud noise. Long term high sound pressure level can affect your hearing.
Wear suitable hearing protection.
WARNING Lung disease
Dust may be generated when operating the hydraulic attachment. If dust from rocks or silica dust, produced when operating the hydraulic attachment on rocks, concrete, asphalt or other such materials, is inhaled this may lead to silicosis (dust lungs, a severe lung disease). Silicosis is a chronic disease which may lead cancer and death.
Wear a suitable breathing mask.
Handling machines, precautions
WARNING Narcotics, alcohol and drugs
Narcotics, alcohol and medicinal drugs make their users less alert and affect their ability to concentrate. Negligence and incorrectly assessing a situation can result in serious injury or death.
Never work on or with the hydraulic attachment
when under the influence of narcotics, alcohol or drugs which affect your alertness.
Never allow other people who are under the
influence of narcotics, alcohol or drugs which affect their alertness to work on or with the hydraulic attachment.
Repair, precautions
WARNING Heavy parts falling
The main parts of the hydraulic breaker are heavy. Unsuitable lifting attachments (e.g. ring or eye bolts) may fail and cause heavy parts to fall. Falling parts may cause serious injury.
Never pull the percussion unit out of the breaker
box. Dismounting the percussion unit is only permitted if carried out by professionals trained by Atlas Copco Construction Tools. These professionals must follow all safety instructions and guidelines for repair.
These professionals are only permitted to repair
the percussion unit if they use the sling gears prescribed by Atlas Copco Construction Tools when:
removing the complete percussion unit.
mounting or dismounting parts of the percussion
unit.
Changes to the hydraulic
Original instructions
attachment, precautions
WARNING Changes to the hydraulic
attachment
Changes to the hydraulic attachment or the adapter plate may lead to serious injury.
Never carry out any changes to the hydraulic
attachment or the adapter plate.
Only use original parts or accessories approved
by Atlas Copco.
Modifications that entail new hazards may require
a new procedure for assessing conformity.
13© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
WARNING Changes to the HP-accumulator
Changes to the HP-accumulator may lead to serious injury.
Never carry out any changes to the
HP-accumulator.
Any modification will result in immediate
invalidation of the operating licence.
Environmental pollution, precautions
NOTICE Environmental pollution due to hydraulic oil
Hydraulic oil is permanently environmentally harmful. Escaped hydraulic oil will lead to groundwater and soil contamination. Organisms may die.
Collect any hydraulic oil which escapes to avoid
environmental pollution. For minor volumes use an absorbing medium (in case of an emergency use soil). In case of major leakages contain the hydraulic oil. It must not drain off and penetrate the ground or enter the water table or water supplies.
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPSAFETY INSTRUCTIONS
Collect contaminated absorbing medium or soil in
a watertight box/container and close it tight.
Contact an authorized waste management
company.
Dispose of all contaminated material in accordance
with the applicable environmental regulations.
14
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
N
A
D
H
C
E
F
G
J
I
K
L
O
M
N
B
A
B
C
D
E
F
G
H
I
J
K
L
M
N
N
O
OVERVIEWHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP
OVERVIEW
Equipment description
The picture gives an overview of the main parts and components of the hydraulic attachment. Actual details may differ.
HB 5800/DP
HB 7000/DP
Original instructions
15© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
N
A
D
H
C
E
F
G
J
I
K
L
O
M
N
B
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPOVERVIEW
HB 10000/DP
J. The DustProtector system prevents dust from
entering the percussion compartment (only on the DP version).
K. The working tool is retained in the lower
breaker part.
L. StartSelect valve
M. Pressure line »P«
N. The swivel joint covers protect the swivel
joints.
O. The cylinder cover houses the nitrogen gas
(N2) filled piston accumulator and the control mechanism.
Function
The operation of a hydraulic breaker is described in a greatly simplified version below:
The pressure line »P« supplies oil at the operating pressure of the carrier to the hydraulic breaker. The tank line »T« returns the oil to the tank of the carrier. The HP-accumulator compensates pressure variations in the hydraulic system.
The percussion piston moves up and down in the cylinder. When the percussion piston is in its lower position, it impacts the working tool. The percussion energy is transferred to the material to be broken via the working tool.
A. The hydraulic breaker is connected to the
carrier by the adapter plate. The adapter plate is not included in the scope of supply of the hydraulic breaker.
B. Tank line »T«
C. The HP-accumulator compensates pressure
variations in the hydraulic system.
D. Non-return valve of percussion compartment
ventilation
E. Automatic lubrication system ContiLube
F. The percussion piston is guided in the
cylinder.
G. The breaker box protects the percussion unit.
H. Working tool aperture protective cap
I. The working tool can be replaced as required.
The working tool is not included in the scope
®
II
of supply of the hydraulic breaker.
16
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
B C D E F GA
A D C G F E H I
OVERVIEWHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP
Signs / labels
WARNING Missing warnings
The name plate and the labels on the hydraulic attachment contain important information about the hydraulic attachment and for personal safety. A missing warning can cause personal hazards. The signs and labels must always be clearly legible.
Immediately replace any defective name plates
and labels.
Use the spare parts list to order new name plates
and labels.
Name plate
Product group A: Percussion unit (without breaker box)
H. The warning symbol and the book symbol
indicate that the Safety and Operating Instructions must be read prior to use of the hydraulic attachment and in particular the chapter on Safety.
I. The CE symbol indicates that the hydraulic
attachment was produced in conformity with CE. You can find further information about this in the enclosed EC Declaration of Conformity.
Product group B: Hydraulic breaker (percussion unit with breaker box)
A. Model
B. Part number
C. Max. permissible operating pressure
D. Year of manufacture of product group
E. Name and address of manufacturer
F. Serial number
G. Weight of product group
Original instructions
17© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
WA
xxx
dB
Gasdruck nur bei betriebswarmem Hammer prüfen!
Only check the gas pressure
when the hammer is at operating temperature!
Ne contrôler la pression d´azote que si le marteau
est à température de service!
Controllare la pressione del gas solo a mortello
a temperature d´esercizio!
¡Controlar la presión del gas sólo con el martillo
a temperatura de régimen!
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPOVERVIEW
Labels
Sound Power
Transport warning
Lubrication symbol
Gas pressure
The label states the guaranteed sound power level in accordance with EC directive 2000/14/EC.
Never lift the hydraulic breaker by the transport safety device. This was not designed for lifting and might break, causing the hydraulic breaker to fall
The label identifies a lubrication point.
The label indicates that the gas pressure can only be checked if the breaker has reached operating temperature.
Applications
Type of applicationField
General construction work
Demolition
Underwater applications*
* only after consulting the Atlas Copco Customer Center/Dealer in your area
Trenchwork for utilities, foundation work
Heavily reinforced concrete, demolition of power stations and bridges
Primary breakingRock mining/breaking
Secondary breaking, bench leveling foundation work
Bench levellingTunneling*, mining*
Tunnel driving
Breaking up slagHigh temperature applications*
Demolition, Deepening shipping channels
Guarantee
The guarantee or product liability will be invalidated by the following:
Use other than intended
Maintenance work not being carried out or being
carried out incorrectly
The use of the wrong consumables
The use of non-approved parts
Signs
The warning symbol and the book symbol indicate that the Safety and Operating Instructions must be read prior to use of the hydraulic attachment and in particular the chapter on Safety.
Damage due to wear
Special applications without the required safety
facilities
Damage due to improper storage
Changes not carried out by or in consultation with
the manufacturer
18
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
Removing the packaging
Remove all the packaging material.
Dispose of it in accordance with the applicable provisions.
Check that the delivery is complete.
Check the delivery for visual damage.
If any defects are found, consult the Atlas Copco Customer Center/dealer in your area.
Scope of delivery
The hydraulic breaker is delivered complete with:
Hydraulic breaker
Test gauge lower wear bush
Safety and Operating instructions
OVERVIEWHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP
Spare parts list
EC Declaration of Conformity
Accessories as ordered:
Working tool
Hoses
Service box
Special accessories as ordered:
e.g. adapter plate with Allen screws and pairs of
lock washers
e.g. base plate to construct an adapter plate with
Allen screws and pairs of lock washers
e.g. hydraulic fittings for the carrier
e.g. piston retainer
e.g. calliper upper wear bush
Original instructions
19© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
A
B
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPTRANSPORT
TRANSPORT
WARNING Hoist tipping over / hydraulic
attachment falling
The hydraulic attachment is heavy. The hoist/lifting equipment and/or hydraulic attachment tipping over or falling may cause serious injury and material damage.
Only transport the hydraulic attachment with lifting
equipment with the right load-bearing capacity for the weight of the hydraulic attachment.
Only lift and secure the hydraulic attachment with
lifting gear (ropes, chains, shackles etc.) with the right load-bearing capacity for the weight to be lifted.
Make sure that there is nobody near or under the
suspended hydraulic attachment.
WARNING Hydraulic breaker falling
The lifting eye may fail and cause the hydraulic breaker to fall. This may cause serious injury and material damage.
Check the lifting eye before you lift the hydraulic
breaker. Never lift the hydraulic breaker with the lifting eye if:
the checkpoints (A) are worn and not protruding
anymore or the checkpoints (B) are worn and not recessed anymore.
Transport using a crane
Secure the hydraulic attachment with ropes or chains as shown in the following illustration.
Slowly lift the hydraulic attachment.
Place the hydraulic attachment on timber support blocks.
the lifting eye is bent.
you detect cracks in the lifting eye or the weld
seam.
Contact the Atlas Copco Customer Center/Dealer
in your area if the lifting eye is worn in any way.
20
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
TRANSPORTHB 5800, 5800 DP, 7000, 7000 DP, 10000 DP
Transport using a forklift truck
WARNING Hydraulic attachment tipping over
The hydraulic attachment tipping over and falling from the fork of the forklift truck may cause serious injury.
Move the fork of the forklift truck under the
hydraulic attachment so that the centre of gravity is between the prongs.
Transport using a truck
WARNING Hydraulic attachment tipping over
/ slipping
The hydraulic attachment slipping or tipping over and falling from the loading surface of a lorry may cause serious injury.
Put the hydraulic attachment on an anti-slip mat.
Secure the hydraulic attachment to the loading
surface with ropes or chains; use any available transport lugs.
Secure the hydraulic attachment to the loading surface as shown in the following illustration.
Observe all the applicable national/regional regulations on securing loads.
Slowly lift the hydraulic attachment.
Transport the hydraulic attachment to its intended destination.
Place the hydraulic attachment on timber support blocks.
Original instructions
21© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
HB 5800, 5800 DP, 7000, 7000 DP, 10000 DPINSTALLATION
INSTALLATION
WARNING Hot hydraulic oil squirting out
The hydraulic system is under high pressure. If hydraulic connections come loose or are disconnected, hydraulic oil will squirt out under high pressure. Hydraulic oil squirting out can lead to serious injury.
Depressurise the hydraulic system before
connecting or disconnecting the hydraulic circuits of the hydraulic attachment (see chapter
Depressurising the hydraulic system).
NOTICE Environmental damage due to hydraulic
oil Hydraulic oil is environmentally harmful and must
not penetrate the ground or enter the water table or water supplies.
Collect any hydraulic oil which escapes.
Dispose of it in accordance with the applicable
environmental regulations.
Media/consumables
The following consumables are used when operating the hydraulic attachment:
Mineral hydraulic oil
All hydraulic oil brands prescribed by the carrier manufacturer are also suitable for use when operating the hydraulic attachment.
However, the oil should comply with viscosity class HLP 32 or higher.
In summer and in hot climates, oils of viscosity class HLP 68 or higher should be used.
In all other respects the regulations of the carrier manufacturer are to be taken into consideration.
= 30 - 60 cStOptimum viscosity range
= 2000 cStMax. start viscosity
= 80 °CMax. oil temperature
Non-mineral hydraulic oil
NOTICE Mixed hydraulic oil Never mix mineral and non-mineral hydraulic oils!
Even small traces of mineral oil mixed in with non-mineral oil can result in damage to both the hydraulic attachment and the carrier. Non-mineral oil loses its biodegradability.
Only use one type of hydraulic oil.
If you are using non-mineral oil it is imperative that the name of the oil in use be indicated when returning the hydraulic attachment for repair.
In order to protect the environment or on technical grounds, hydraulic oils are currently being used which are not classified as HLP mineral oils.
Before using hydraulic oils of this kind it is imperative to ask the carrier manufacturer whether operations with such fluids are possible.
Our hydraulic attachments are basically designed for use with mineral oils. Consult the Atlas Copco Customer Center/Dealer in your area before using other hydraulic oils approved by the carrier manufacturer. Following initial assembly and after any workshop repairs, our hydraulic attachments are subjected to a test run on a test bed powered by
mineral oil.
Grease
When handling oils and greases observe the safety instructions that apply to these products.
Part numberMedia /consumables
(for ContiLube®II)
3363 0912 00Chisel paste
3363 0852 30Parker O-Lube
Gas
Normal nitrogen, purity degree 99.8 %
Part numberMedia /consumables
3363 0345 04Nitrogen bottle 2 l
3363 0345 06Nitrogen bottle 5 l
Special conditions apply to using the hydraulic attachment at low temperatures (see chapter Low ambient temperature).
Check the oil filter!
An oil filter must be integrated in the tank line of the hydraulic system. The maximum mesh width allowed for the oil filter is 50 microns; it must have a magnetic separator.
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© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
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