Atlas Copco Cobra Combi, 8318 0800 08 Safety And Operating Instructions Manual

Safety and operating instructions
Petrol drills and breakers
COBRA
COMBI
© Atlas Copco Airpower | 9800 0955 01 | 2018-01-01
Original instructions
Introduction .................................................................................................................................................... 5
About the Safety and operating instructions .............................................................................................. 5
Safety instructions ......................................................................................................................................... 5
Safety signal words .................................................................................................................................. 5
Personal precautions and qualifications ................................................................................................ 5
Personal protective equipment .............................................................................................................. 5
Drugs, alcohol or medication ................................................................................................................. 5
Installation, precautions .......................................................................................................................... 6
Operation, precautions ............................................................................................................................ 6
Maintenance, precautions ...................................................................................................................... 10
Storage, precautions .............................................................................................................................. 10
Overview ....................................................................................................................................................... 11
Design and function ................................................................................................................................ 11
Choosing the correct breaker for a task ............................................................................................... 11
Main parts ................................................................................................................................................ 11
Labels ...................................................................................................................................................... 12
Data plate ............................................................................................................................................ 12
Noise level label ................................................................................................................................... 12
Warning label ....................................................................................................................................... 12
Emission compliance label .................................................................................................................. 12
Transport ...................................................................................................................................................... 12
Installation .................................................................................................................................................... 13
Fuel .......................................................................................................................................................... 13
Two-stroke oil ....................................................................................................................................... 13
Mixing the petrol and oil ....................................................................................................................... 13
Filling ................................................................................................................................................... 13
Working tool ............................................................................................................................................ 13
Checking for wear on the tool shank ................................................................................................... 13
Fitting and removing the working tool .................................................................................................. 13
Operation ...................................................................................................................................................... 14
Start and stop .......................................................................................................................................... 14
Operating ................................................................................................................................................. 15
When taking a break ............................................................................................................................ 16
Maintenance ................................................................................................................................................. 16
Every day ................................................................................................................................................. 17
Every third month ................................................................................................................................... 17
Every year ................................................................................................................................................ 17
Repair ............................................................................................................................................................ 17
Replacing the starter cord ..................................................................................................................... 17
Troubleshooting ........................................................................................................................................... 18
Storage .......................................................................................................................................................... 18
Disposal ........................................................................................................................................................ 18
Technical data .............................................................................................................................................. 19
Products .................................................................................................................................................. 19
Machine data ........................................................................................................................................... 19
Capacities ................................................................................................................................................ 19
Noise and vibration declaration statement .......................................................................................... 20
COBRA COMBI Contents
© Atlas Copco Airpower | 9800 0955 01 | 2018-01-01 Original instructions
3
Noise and vibration data ........................................................................................................................ 20
EC Declaration of Conformity ..................................................................................................................... 21
EU Declaration of Conformity ................................................................................................................ 21
Contents COBRA COMBI
4 © Atlas Copco Airpower | 9800 0955 01 | 2018-01-01
Original instructions
Introduction
Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work.
Atlas Copco has a strong global sales and service network, consisting of customer centers and distributors worldwide. Our experts are highly trained professionals with extensive product knowledge and application experience. In all corners of the world, we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times.
For more information please visit: www.atlascopco.com
Atlas Copco Airpower Boomsesteenweg 957 2610 Wilrijk Belgium
About the Safety and operating instructions
The aim of the instructions is to provide you with knowledge of how to use the petrol drill and breaker in an efficient, safe way. The instructions also give you advice and tell you how to perform regular maintenance on the petrol drill and breaker.
Before using the petrol drill or breaker for the first time you must read these instructions carefully and understand all of them.
Safety instructions
To reduce the risk of serious injury or death to yourself or others, read and understand the Safety and operating instruction before installing, operating, repairing, maintaining, or changing accessories on the machine.
Post this Safety and operating instruction at work locations, provide copies to employees, and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine. For professional use only.
In addition, the operator or the operator's employer must assess the specific risks that may be present as a result of each use of the machine.
Save all warnings and instructions for future reference.
Safety signal words
The safety signal words Danger, Warning and Caution have the following meanings:
DANGER Indicates a hazardous
situation which, if not avoided, will result in death or serious injury.
WARNING Indicates a hazardous
situation which, if not avoided, could result in death or serious injury.
CAUTION Indicates a hazardous
situation which, if not avoided, could result in minor or moderate injury.
Personal precautions and qualifications
Only qualified and trained persons may operate or maintain the machine. They must be physically able to handle the bulk, weight, and power of the tool. Always use your common sense and good judgement.
Personal protective equipment
Always use approved protective equipment. Operators and all other persons in the working area must wear protective equipment, including at a minimum:
Protective helmet
Hearing protection
Impact resistant eye protection with side protection
Respiratory protection when appropriate
Protective gloves
Proper protective boots
Appropriate work overall or similar clothing (not loose-fitting) that covers your arms and legs.
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your judgment and powers of concentration. Poor reactions and incorrect assessments can lead to severe accidents or death.
Never use the machine when you are tired or under the influence of drugs, alcohol or medication.
COBRA COMBI Safety and operating instructions
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No person who is under the influence of drugs, alcohol or medication may operate the machine.
Installation, precautions
WARNING Ejected working tool
If the tool retainer on the machine is not in a locked position, the working tool can be ejected with force, which can cause personal injury.
Always stop the machine before changing the working tool or accessories.
Never point the working tool at yourself or anyone else.
Make sure that the working tool is fully inserted and the tool retainer is in a locked position before the machine is started.
Check the lock function by pulling the working tool outwards powerfully.
WARNING Moving or slipping working tool
An incorrect dimension of the working tool’s shank can result in that the tool is lost or is slipping out during operation. Risk of severe injury or crushed hands and fingers.
Check that the working tool has the shank length and dimensions that the machine is intended for.
Never use a working tool without a collar.
Operation, precautions
WARNING Overheating hazard
The machine may overheat if the cooling air inlet is covered. This can cause serious damage to the machine and/or the operator.
Never block or cover the cooling air inlet.
DANGER Explosion hazard
If a warm working tool or exhaust pipe comes into contact with explosives, an explosion could occur. During operating with certain materials, sparks and ignition can occur. Explosions will lead to severe injuries or death.
Never operate the machine in any explosive environment.
Never use the machine near flammable materials, fumes or dust.
Make sure that there are no undetected sources of gas or explosives.
Avoid contact with the warm exhaust pipe or the bottom of the machine.
Never drill in an old hole.
DANGER Fuel hazard
The fuel is extremely flammable and petrol fumes can explode when ignited, causing serious injury or death.
Protect your skin from contact with the fuel. If fuel has penetrated the skin, consult a qualified health professional.
Never remove the filler cap, and never fill the fuel tank when the machine is hot.
Mix the fuel and fill the fuel tank outdoors or in a clean and well ventilated place, free from sparks and open flames. Fill the fuel tank at least ten meters (30 feet) from the place where the machine is to be used.
Release the filler cap slowly to let pressure escape.
Never overfill the fuel tank.
Make sure the filler cap is screwed on when the machine is used.
Avoid spilling fuel on the machine, wipe off any spilled fuel.
Check regularly for fuel leaks. Never use the machine if it is leaking fuel.
Never use the machine in the proximity of material that can generate sparks. Remove all hot or spark-generating devices before starting the machine.
Never smoke when filling the fuel tank or when working with the machine or servicing it.
Only store fuel in a container that is specially constructed and approved for the purpose.
Consumed petrol and oil containers must be taken care of and returned to the retailer.
Never use your fingers to check for fluid leaks.
WARNING Unexpected movements
The inserted tool is exposed to heavy strains when the machine is used. The inserted tool may break due to fatigue after a certain amount of use. If the inserted tool breaks or gets stuck, there may be sudden and unexpected movement that can cause injuries. Furthermore, losing your balance or slipping may cause injury.
Make sure that you always keep a stable position with your feet as far apart as your shoulder width, and keeping a balanced body weight.
Safety and operating instructions COBRA COMBI
6 © Atlas Copco Airpower | 9800 0955 01 | 2018-01-01
Original instructions
Always inspect the equipment prior to use. Never use the equipment if you suspect that it is damaged.
Make sure that the handles are clean and free of grease and oil.
Keep your feet away from the inserted tool.
Stand firmly and always hold on to the machine with both hands.
Never drill in an old hole.
Never start the machine when it is lying on the ground.
Never ‘ride’ on the machine with one leg over the handle.
Never strike or abuse the equipment.
Check regularly for wear on the insertion tool, and check whether there are any signs of damage or visible cracks.
Pay attention and look at what you are doing.
WARNING Stalling hazard
If the insertion tool gets caught during operation, the whole machine will start to rotate if you lose your grip on it. This unexpected rotation of the entire machine may cause serious injury or death.
Stand firmly and always hold onto the machine with both hands.
Make sure that the handle or handles are clean and free from grease and oil.
Never drill in an old hole.
WARNING Trapping hazard
There is risk of neck ware, hair, gloves and clothes getting dragged into or caught by a rotating insertion tool or accessories. This may cause choking, scalping, lacerations or death. To reduce the risk:
Never grab or touch a rotating drill steel.
Avoid wearing clothing, neck ware or gloves that may get caught.
Cover long hair with a hair net.
WARNING Dust and fume hazard
Dusts and/or fumes generated or dispersed when using the machine may cause serious and permanent respiratory disease, illness, or other bodily injury (for example, silicosis or other irreversible lung disease that can be fatal, cancer, birth defects, and/or skin inflammation).
Some dusts and fumes created by drilling, breaking, hammering, sawing, grinding and other construction activities contain substances known to the State of California and other authorities to cause respiratory disease, cancer, birth defects, or other reproductive harm. Some examples of such substances are:
Crystalline silica, cement, and other masonry products.
Arsenic and chromium from chemically-treated rubber.
Lead from lead-based paints.
Dust and fumes in the air can be invisible to the naked eye, so do not rely on eye sight to determine if there is dust or fumes in the air.
To reduce the risk of exposure to dust and fumes, do all of the following:
Perform site-specific risk assessment. The risk assessment should include dust and fumes created by the use of the machine and the potential for disturbing existing dust.
Use proper engineering controls to minimize the amount of dust and fumes in the air and to minimize build-up on equipment, surfaces, clothing, and body parts. Examples of controls include: exhaust ventilation and dust collection systems, water sprays, and wet drilling. Control dusts and fumes at the source where possible. Make sure that controls are properly installed, maintained and correctly used.
Wear, maintain and correctly use respiratory protection as instructed by your employer and as required by occupational health and safety regulations. The respiratory protection must be effective for the type of substance at issue (and if applicable, approved by relevant governmental authority).
Work in a well ventilated area.
If the machine has an exhaust, direct the exhaust so as to reduce disturbance of dust in a dust filled environment.
Operate and maintain the machine as recommended in the operating and safety instructions
Select, maintain and replace consumables/ working tools/ other accessories as recommended in the operating and safety
COBRA COMBI Safety and operating instructions
© Atlas Copco Airpower | 9800 0955 01 | 2018-01-01 Original instructions
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instructions. Incorrect selection or lack of maintenance of consumables/ inserted tools/ other accessories may cause an unnecessary increase in dust or fumes.
Wear washable or disposable protective clothes at the worksite, and shower and change into clean clothes before leaving the worksite to reduce exposure of dust and fumes to yourself, other persons, cars, homes, and other areas.
Avoid eating, drinking, and using tobacco products in areas where there is dust or fumes.
Wash your hands and face thoroughly as soon as possible upon leaving the exposure area, and always before eating, drinking, using tobacco products, or making contact with other persons.
Comply with all applicable laws and regulations, including occupational health and safety regulations.
Participate in air monitoring, medical examination programs, and health and safety training programs provided by your employer or trade organizations and in accordance with occupational health and safety regulations and recommendations. Consult with physicians experienced with relevant occupational medicine.
Work with your employer and trade organization to reduce dust and fume exposure at the worksite and to reduce the risks. Effective health and safety programs, policies and procedures for protecting workers and others against harmful exposure to dust and fumes should be established and implemented based on advice from health and safety experts. Consult with experts.
Residues of hazardous substances on the machine can be a risk. Before undertaking any maintenance on the machine, clean it thoroughly.
DANGER Exhaust gas hazard
The exhaust gas from the machine’s combustion engine contains carbon monoxide which is poisonous, and chemicals known to the State of California and other authorities to cause cancer, birth defects, or other reproductive harm. Inhalation of exhaust fumes can cause serious injury, illness, or death.
Never inhale exhaust fumes.
Never operate the machine indoors or in a poorly ventilated area.
Never stand in a deep hole, ditch, or similar surrounding during operating.
WARNING Projectiles
Failure of the work piece, of accessories, or even of the machine itself may generate high velocity projectiles. During operating, splinters or other particles from the working material may become projectiles and cause personal injury by striking the operator or other persons. To reduce these risk:
Use approved personal protective equipment and safety helmet, including impact resistant eye protection with side protection.
Make sure that no unauthorised persons trespass into the working zone.
Keep the workplace free from foreign objects.
Ensure that the work piece is securely fixed.
WARNING Splinters hazard
Using the working tool as a hand struck tool can result in splinters hitting the operator and can cause personal injury.
Never use a working tool as a hand struck tool. They are specifically designed and heat-treated to be used only in a machine.
WARNING Slipping, tripping and falling
hazards
There is a risk of slipping, tripping or falling, for example tripping on hoses or on other objects. Slipping, tripping or falling can cause injury. To reduce this risk:
Always make sure that no hose or other object is in your way or in any other person's way.
Always make sure you are in a stable position with your feet as far apart as your shoulder width and keeping a balanced body weight.
WARNING Motion hazards
When using the machine to perform work-related activities, you may experience discomfort in the hands, arms, shoulders, neck, or other parts of the body.
Adopt a comfortable posture while maintaining secure footing and avoiding awkward off­balanced postures.
Changing posture during extended tasks may help avoid discomfort and fatigue.
In case of persistent or recurring symptoms, consult a qualified health professional.
Safety and operating instructions COBRA COMBI
8 © Atlas Copco Airpower | 9800 0955 01 | 2018-01-01
Original instructions
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