Atlas Copco CA300 Instruction Manual

Instruction manualInstruction manual

Operating & MaintenanceOperating & Maintenance

ICA300-IN2EN1.pdfICA300-IN2EN1.pdf

Vibratory rollerVibratory roller

CA300CA300

EngineEngine

Cummins 4BT 3.9 102CCummins 4BT 3.9 102C

Serial numberSerial number

10000115x0E001462 -10000115x0E001462 -

Translation of original instructionTranslation of original instruction

Reservation for changesReservation for changes Printed in IndiaPrinted in India

ICA300-IN2EN1.pdf2013-12-16

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Warning symbols......................................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

Safety - General instructions.................................................................................................... 3

Safety - when operating ........................................................................................................... 5

Driving near edges ...................................................................................... 5

Slopes ......................................................................................................... 5

Air conditioning............................................................................................ 6

Special instructions .................................................................................................................. 7

Standard lubricants and other recommended oils and fluids ...................... 7

Higher ambient temperatures, above +40°C (104°F).................................. 7

Temperatures.............................................................................................. 7

High pressure cleaning ............................................................................... 7

Fire fighting ................................................................................................. 7

Roll Over Protective Structure (ROPS), ROPS approved cab .................... 8

Battery handling .......................................................................................... 8

Jump starting............................................................................................... 9

Technical specifications ......................................................................................................... 11

Vibrations - Operator station ..................................................................... 11

Noise level................................................................................................. 11

Electrical system ....................................................................................... 11

Dimensions, side view............................................................................... 12

Dimensions, top view ................................................................................ 13

Weights and volumes................................................................................ 13

Working capacity....................................................................................... 14

General ..................................................................................................... 14

Hydraulic system....................................................................................... 15

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ROPS - bolts ............................................................................................. 15

Tightening torque ...................................................................................... 16

Machine description ............................................................................................................... 17

Identification ............................................................................................................ 17

Product identification number on the frame .............................................. 17

Machine plate............................................................................................ 17

Explanation of 17PIN serial number.......................................................... 18

Engine plates ............................................................................................ 18

Decals...................................................................................................................... 19

Location - decals ....................................................................................... 19

Safety decals............................................................................................. 20

Info decals................................................................................................. 22

Instrument/Controls ................................................................................................. 23

Locations - Instruments and controls ........................................................ 23

Locations - Control panel and controls...................................................... 24

Function description .................................................................................. 25

Controls in the cab .................................................................................... 27

Function description of instruments and controls in the cab ..................... 28

Electrical system...................................................................................................... 29

Main fuses................................................................................................. 29

Relays ....................................................................................................... 29

Fuses ........................................................................................................ 30

Fuses and relay in cab heater box (Optional) ........................................... 30

Fuses in heater box................................................................................... 31

Relay in heater box ................................................................................... 31

Fuses, battery disconnector/fuse box (Cab) ............................................. 32

Operation ............................................................................................................................... 33

Before starting ......................................................................................................... 33

Master switch - Switching on.................................................................... 33

Driver seat (Std.) - Adjustment.................................................................. 33

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Driver seat (Option)- Adjustment............................................................... 34

Instruments and lamps - Checking............................................................ 34

Operator position....................................................................................... 35

View .......................................................................................................... 35

Interlock..................................................................................................... 36

Starting .................................................................................................................... 36

Start of diesel motor .................................................................................. 36

Operation................................................................................................................. 38

Operating the roller ................................................................................... 38

Vibration .................................................................................................................. 39

Vibration On/Off ........................................................................................ 39

Vibration - Activation ................................................................................. 39

Braking .................................................................................................................... 40

Normal braking.......................................................................................... 40

Emergency braking ................................................................................... 40

Switching off.............................................................................................. 41

Parking .................................................................................................................... 41

Master switch ............................................................................................ 41

Chocking the drums .................................................................................. 42

Long-term parking.................................................................................................................. 43

Engine ....................................................................................................... 43

Battery....................................................................................................... 43

Air cleaner, exhaust pipe........................................................................... 43

Fuel tank ................................................................................................... 43

Hydraulic reservoir .................................................................................... 43

Steering cylinder, hinges, etc. ................................................................... 44

Hoods, tarpaulin ........................................................................................ 44

Tires (All-weather)..................................................................................... 44

Miscellaneous ........................................................................................................................ 45

Lifting ....................................................................................................................... 45

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Locking the articulation ............................................................................. 45

Lifting the roller.......................................................................................... 45

Unlocking the articulation .......................................................................... 46

Towing/Recovering.................................................................................................. 46

Alternative 1 .............................................................................................. 46

Short distance towing with the engine running.......................................... 46

Alternative 2 .............................................................................................. 47

Towing short distances where the engine is inoperative........................... 47

Rear axle brake......................................................................................... 47

Drum gearbox brake ................................................................................. 47

Towing the roller........................................................................................ 48

Roller prepared for transport ..................................................................... 48

Operating instructions - Summary ......................................................................................... 49

Preventive maintenance ........................................................................................................ 51

Acceptance and delivery inspection.......................................................... 51

Warranty.................................................................................................... 51

Maintenance - Lubricants and symbols ................................................................................. 53

Maintenance symbols ............................................................................... 54

Maintenance - Maintenance schedule ................................................................................... 55

Service and maintenance points ............................................................... 55

General ..................................................................................................... 55

Every 10 hours of operation (Daily)........................................................... 56

After the FIRST 50 hours of operation ...................................................... 56

Every 50 hours of operation (Weekly)....................................................... 57

Every 250 hours of operation (Monthly) .................................................... 57

Every 500 hours of operation (Every three months) ................................. 58

Every 1000 hours of operation (Every six months) ................................... 58

Every 2000 hours of operation (Yearly) .................................................... 58

Maintenance, 10h .................................................................................................................. 59

Scrapers - Check, adjustment................................................................... 59

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Steel scrapers (Optional) .......................................................................... 60

Scrapers, Pad-drum .................................................................................. 60

Soften scrapers (Optional) ........................................................................ 61

Air circulation - Check ............................................................................... 61

Coolant level - Check ................................................................................ 62

Diesel engine Check oil level ................................................................... 63

Fuel tank - Filling....................................................................................... 63

Hydraulic reservoir - Check fluid level....................................................... 64

Brakes - Check.......................................................................................... 64

Maintenance - 50h ................................................................................................................. 67

Air cleaner

Checking - Change the main air filter........................................................ 67

Backup filter - Change............................................................................... 68

Air cleaner

- Cleaning.................................................................................................. 68

Articulation - Lubrication............................................................................ 69

Steering joint - Lubrication ........................................................................ 69

Tires - Air pressure - Wheel nuts - Tightening .......................................... 70

Automatic Climate Control (Optional) - Inspection .................................... 70

Maintenance - 250h ............................................................................................................... 73

Rear axle differential - Check oil level....................................................... 73

Rear axle planetary gears - Check oil level............................................... 74

Drum gearbox - Checking the oil level ...................................................... 74

Drum cartridge - Checking the oil level ..................................................... 75

Drum cartridge - Cleaning the ventilation screw ....................................... 76

Radiator - Check/Cleaning ........................................................................ 76

Bolted joints - Checking tightening torque................................................. 76

Rubber elements and fastening screws - Check....................................... 77

Diesel engine - Oil and Filter change ........................................................ 77

Battery - Check electrolyte level................................................................ 78

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Battery cell ................................................................................................ 78

Air conditioning (Optional)

- Inspection................................................................................................ 79

Maintenance - 500h ............................................................................................................... 81

Replacing the fuel filter.............................................................................. 81

Fuel pre-filter - Cleaning............................................................................ 82

Bleeder filter - Inspection/Cleaning ........................................................... 82

Maintenance - 1000h ............................................................................................................. 83

Air filter - Change ...................................................................................... 83

Backup filter - Change............................................................................... 83

Hydraulic fluid filter - Replacement ........................................................... 84

Hydraulic fluid reservoir - Draining ............................................................ 85

Fuel tank - Drainage.................................................................................. 86

Air conditioning (Optional)

Fresh air filter - Change ............................................................................ 86

Rear axle differential - Oil change............................................................. 87

Rear axle's planetary gears - Draining the oil ........................................... 88

Rear axle's planetary gears - Oil change - Oil filling ................................. 89

Maintenance - 2000h ............................................................................................................. 91

Hydraulic reservoir - Changing the fluid .................................................... 91

Drum cartridge - Oil change ...................................................................... 92

Drum gearbox - Oil change ....................................................................... 93

Steering hitch - Check............................................................................... 93

Controls - Lubrication ................................................................................ 94

Automatic Climate Control (Optional)

- Overhaul ................................................................................................. 94

Drying filter - Check................................................................................... 95

Compressor - Check (Optional) ................................................................ 96

Introduction

ICA300-IN2EN1.pdf2013-12-16

Introduction

The machine

CA300 is one of Dynapac's medium-heavy soil compaction rollers. It is available in STD and D versions.

Intended use

All types of base courses and subbase courses can be compacted deeper and the interchangeable drums, D to PD, and vice versa, facilitate even greater variety in the range of application.

The cab and safety-related accessories are described in this manual. Other accessories, such as compaction meter, tachograph and field computer, are described in separate instructions.

Warning symbols

WARNING ! Marks a danger or a hazardous procedure that can result in life threatening or serious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardous procedure that can result in damage to the machine or property if the warning is ignored.

Safety information

The safety manual supplied with the machine must be read by all roller operators. Always follow the safety instructions. Do not remove the manual from the machine.

We recommend that the operator reads the safety instructions in this manual carefully. Always follow the safety instructions. Ensure that this manual is always easily accessible.

Read the entire manual before starting the machine and before carrying out any maintenance.

1

Introduction

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Ensure good ventilation (extraction of air by fan) where the engine is run indoors.

General

This manual contains instructions for machine operation and maintenance.

The machine must be correctly maintained for maximal performance.

The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible.

Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.

Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself.

THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous substances into the environment. Always send used filters, drain oil and fuel remnants to environmentally correct disposal.

This manual contains instructions for periodic maintenance normally carried out by the operator.

Additional instructions for the engine can be found in the manufactuer's engine manual.

2

Safety - General instructions

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Safety - General instructions

(Also read the safety manual)

1. The operator must be familiar with the contents of the OPERATION section before starting the roller.

2. Ensure that all instructions in the MAINTENANCE section are followed.2. Ensure that all instructions in the MAINTENANCE section are followed.

3. Only trained and/or experienced operators are to operate the roller. Passengers are not permitted on the roller. Remain seated at all times when operating the roller.

4. Never use the roller if it is in need of adjustment or repair.4. Never use the roller if it is in need of adjustment or repair.

5. Only mount and dismount the roller when it is stationary. Use the intended grips and rails. Always use the three-point grip (both feet and one hand, or one foot and both hands) when mounting or dismounting the machine. Never jump down from the machine.

6. The ROPS (Roll Over Protective Structure) should always be used when the machine is operated on unsafe ground.

7. Drive slowly in sharp bends.7. Drive slowly in sharp bends.

8. Avoid driving across slopes. Drive straight up or straight down the slope.8. Avoid driving across slopes. Drive straight up or straight down the slope.

9. When driving close to edges, ditches or holes, make sure that at least 2/3 of the drum width is on previously compacted material (solid surface).

10. Make sure that there are no obstacles in the direction of travel, on the ground, in front of or behind the roller, or overhead.

11. Drive particularly carefully on uneven ground.11. Drive particularly carefully on uneven ground.

12. Use the safety equipment provided. The seat belt must be worn on machines fitted with ROPS/ROPS-cab.

13. Keep the roller clean. Clean any dirt or grease that accumulates on the operator platform immediately. Keep all signs and decals clean and legible.

14. Safety measures before refueling:

- Stop the engine

- Do not smoke.

- No naked flames in the vicinity of the roller.

- Earth the filling equipment nozzle to the tank opening to avoid sparks.

14. Safety measures before refueling:

- Stop the engine

- Do not smoke.

- No naked flames in the vicinity of the roller.

- Earth the filling equipment nozzle to the tank opening to avoid sparks.

15. Before repairs or service:

- Chock the drums/wheels and under the strike-off blade.

- Lock the articulation if necessary

15. Before repairs or service:

- Chock the drums/wheels and under the strike-off blade.

- Lock the articulation if necessary

3

Safety - General instructions

ICA300-IN2EN1.pdf 2013-12-16

16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

17. Do not make any changes or modifications to the roller that could affect safety. Changes are only to be made after written approval has been given by Dynapac.

18. Avoid using the roller before the hydraulic fluid has reached its normal working temperature. Braking distances can be longer than normal when the fluid is cold. See instructions in the STOP section.

19. For your own protection always wear:

- helmet

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

- working gloves

19. For your own protection always wear:

- helmet

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

- working gloves

4

Safety - when operating

ICA300-IN2EN1.pdf2013-12-16

Safety - when operating

Driving near edges

Fig. Position of drum when driving near an edge

Minimum 2/3

When driving near an edge, minimum 2/3 of the drum width must be on solid ground.

Keep in mind that the machine's center of gravity moves outwards when steering. For example, the center of gravity moves to the right when you steer to the left.

Slopes

Fig. Operating on slopes

Max 20° or 36%

This angle has been measured on a hard, flat surface with the machine stationary.

The steering angle was zero, the vibration was switched OFF and all tanks were full.

Always take into consideration that loose ground, steering the machine, vibration on, machine speed across the ground and raising the center of gravity can all cause the machine to topple at smaller slope angles than those specified here.

To exit the cab in an emergency, release the hammer on the rear right post and break the rear window.

It is recommended that ROPS (Roll Over Protective Structure) or a ROPS-approved cab is always used when driving on slopes or unsafe ground. Always wear a seat belt.

Where possible, avoid driving across slopes. Drive instead straight up and down sloping ground.

5

Safety - when operating

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Air conditioning

The system described in this manual is type ACC (Automatic Climate Control)

Fig. Cab

The system contains pressurized refrigerant. It is forbidden to release refrigerants into the atmosphere.

The cooling system is pressurized. Incorrect handling can result in serious personal injury. Do not disconnect or undo the hose couplings.

The system must be refilled with an approved refrigerant by authorized personnel when necessary.

Fig. Air conditioning

6

Special instructions

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Special instructions

Standard lubricants and other recommended oils and fluids

Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

Higher ambient temperatures, above +40°C (104°F)

For operation of the machine at higher ambient temperatures, however maximum +50°C (122°F), the following recommendations apply:

The diesel engine can be run at this temperature using normal oil. However, the following fluids must be used for other components:

Hydraulic system - mineral oil Shell Tellus S2V100 or similar.

Temperatures

The temperature limits apply to standard versions of rollers.

Rollers equipped with additional equipment, such as noise suppression, may need to be more carefully monitored in the higher temperature ranges.

High pressure cleaning

Do not spray water directly onto electrical components or the instrument panels.

Place a plastic bag over the fuel filler cap and secure with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters.

Never aim the water jet directly at the fuel tank cap. This is particularly important when using a high-pressure cleaner.

Fire fighting

If the machine catches fire, use an ABC-class powder fire extinguisher.

A BE-class carbon dioxide fire extinguisher can also be used.

7

Special instructions

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Roll Over Protective Structure (ROPS), ROPS approved cab

If the machine is fitted with a Roll Over Protective Structure (ROPS, or ROPS approved cab) never carry out any welding or drilling in the structure or cab.

Never attempt to repair a damaged ROPS structure or cab. These must be replaced with new ROPS structure or cabs.

Battery handling

When removing batteries, always disconnect the negative cable first.

When fitting batteries, always connect the positive cable first.

Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead.

Do not use a quick-charger for charging the battery. This may shorten battery life.

8

Special instructions

ICA300-IN2EN1.pdf2013-12-16

Jump starting

Do not connect the negative cable to the negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed around the battery.

Check that the battery used for jump starting has the same voltage as the dead battery.

Fig. Jump starting

1

2

3

4

Turn the ignition and all power consuming equipment off. Switch off the engine on the machine which is providing jump start power.

First connect the jump start battery's positive terminal (1) to the flat battery's positive terminal (2).Then connect the jump start battery's negative terminal (3) to, for example, a bolt (4) or the lifting eye on the machine with the flat battery.

Start the engine on the power providing machine. Let it run for a while. Now try to start the other machine. Disconnect the cables in the reverse order.

9

Special instructions

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10

Technical specifications

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Technical specifications

Vibrations - Operator station

(ISO 2631)

The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive 2002/44/EC. (Limit is 1.15 m/s²)

Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same directive. (Limit is 5 m/s²)

Noise level

The noise level is measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, on soft polymer material with vibration switched on and the operator's seat in the transport position.

Guaranteed sound power level, L

wA

107 dB (A)Guaranteed sound power level, L

wA

107 dB (A)

Sound pressure level at the operator's ear (platform), L

pA

90 ±3 dB (A)Sound pressure level at the operator's ear (platform), L

pA

90 ±3 dB (A)

Sound pressure level at the operator's ear (cab), L

pA

85 ±3 dB (A)Sound pressure level at the operator's ear (cab), L

pA

85 ±3 dB (A)

During operation the above values may differ because of the actual operational conditions.

Electrical system

Machines are EMC tested in accordance with EN 13309:2000 'Construction machinery'

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Technical specifications

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Dimensions, side view

Dimensions mm inDimensions mm in

A Wheelbase, drum and wheel 2879 113,3A Wheelbase, drum and wheel 2879 113,3

L Length, standard equipped roller 5550 218,5L Length, standard equipped roller 5550 218,5

H1 Height, with ROPS (STD, D) 2952 116,2H1 Height, with ROPS (STD, D) 2952 116,2

H1 Height, with cab (STD, D) 2952 116,2H1 Height, with cab (STD, D) 2952 116,2

H2 Height, without ROPS/cab (STD, D) 2190 86,2H2 Height, without ROPS/cab (STD, D) 2190 86,2

D Diameter, drum 1523 60D Diameter, drum 1523 60

S Thickness, drum sweep, nominal 25 0,98S Thickness, drum sweep, nominal 25 0,98

K1 Clearance, tractor frame 453 17,8K1 Clearance, tractor frame 453 17,8

K2 Clearance, drum frame (STD, D) 400 15,7K2 Clearance, drum frame (STD, D) 400 15,7

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Technical specifications

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Dimensions, top view

Dimensions mm inDimensions mm in

B Width, standard equipped roller 2324 91,5B Width, standard equipped roller 2324 91,5

O 1 Overhang, left frame side 127 5,0O 1 Overhang, left frame side 127 5,0

O 2 Overhang, right frame side 127 5,0O 2 Overhang, right frame side 127 5,0

R 1 Turn radius, external 5400 212,6R 1 Turn radius, external 5400 212,6

R 2 Turn radius, internal 3100 122R 2 Turn radius, internal 3100 122

W 1 Width, tractor section 2130 83,9W 1 Width, tractor section 2130 83,9

W 2 Width, drum 2130 83.9W 2 Width, drum 2130 83.9

α Steering angle ± 38°α Steering angle ± 38°

Weights and volumes

WeightsWeights

Service weight with ROPS (EN500) (STD)

12300 kg 27117 lbsService weight with ROPS (EN500)

(STD)

12300 kg 27117 lbs

Service weight with ROPS (EN500) (D)

12550 kg 27670 lbsService weight with ROPS (EN500)

(D)

12550 kg 27670 lbs

Service weight without ROPS (STD) 11950 kg 26345 lbsService weight without ROPS (STD) 11950 kg 26345 lbs

Service weight without ROPS (D) 12200 kg 26900 lbsService weight without ROPS (D) 12200 kg 26900 lbs

Service weight, with cab (STD) 12500 kg 27558 lbsService weight, with cab (STD) 12500 kg 27558 lbs

Service weight with cab (D) 12750 kg 28110 lbsService weight with cab (D) 12750 kg 28110 lbs

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Technical specifications

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Fluid volumesFluid volumes

Fuel tank 250 liters 66 galFuel tank 250 liters 66 gal

Working capacity

Compaction dataCompaction data

Static linear load (STD) 36,8 kg/cm 206,1 pliStatic linear load (STD) 36,8 kg/cm 206,1 pli

Static linear load (D) 38 kg/cm 212,8 pliStatic linear load (D) 38 kg/cm 212,8 pli

Static linear load, with ROPS (STD) 37,3 kg/cm 208,9 pliStatic linear load, with ROPS (STD) 37,3 kg/cm 208,9 pli

Static linear load with ROPS (D) 38,5 kg/cm 215,6 pliStatic linear load with ROPS (D) 38,5 kg/cm 215,6 pli

Static linear load, with cab(STD) 37,8 kg/cm 211,7 pliStatic linear load, with cab(STD) 37,8 kg/cm 211,7 pli

Static linear load with cab (D) 39 kg/cm 218,4 pliStatic linear load with cab (D) 39 kg/cm 218,4 pli

Amplitude, high (STD/D) 1.7 mm 0.066 inAmplitude, high (STD/D) 1.7 mm 0.066 in

Amplitude, low (STD/D) 0.8 mm 0.031 inAmplitude, low (STD/D) 0.8 mm 0.031 in

Vibration frequency, high amplitude 33 Hz 1980 vpmVibration frequency, high amplitude 33 Hz 1980 vpm

Vibration frequency, low amplitude 33 Hz 1980 vpmVibration frequency, low amplitude 33 Hz 1980 vpm

Centrifugal force, high amplitude (STD/D) 300 kN 67500 lbCentrifugal force, high amplitude (STD/D) 300 kN 67500 lb

Centrifugal force, low amplitude (STD/D) 146 kN 32850 lbCentrifugal force, low amplitude (STD/D) 146 kN 32850 lb

General

EngineEngine

Manufacturer/Model Cummins 4BTA 3.9C Water cooled turbo diesel with after

cooler

Manufacturer/Model Cummins 4BTA 3.9C Water cooled turbo diesel with after

cooler

Power (SAE J1995) 82 kW 110 hpPower (SAE J1995) 82 kW 110 hp

Engine speed 2200 rpmEngine speed 2200 rpm

Electrical systemElectrical system

Battery 12V 170AhBattery 12V 170Ah

Alternator 12V 95AAlternator 12V 95A

Fuses See the Electrical system section - fusesFuses See the Electrical system section - fuses

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Technical specifications

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Tire Tire dimensions Tire pressureTire Tire dimensions Tire pressure

Std-type 23.1 x 26.0 8 ply 110 kPa (1.1 kp/cm) (16 psi)Std-type 23.1 x 26.0 8 ply 110 kPa (1.1 kp/cm) (16 psi)

Tractor type 23.1 x 26.0 12 ply 110 kPa (1.1 kp/cm) (16 psi)Tractor type 23.1 x 26.0 12 ply 110 kPa (1.1 kp/cm) (16 psi)

The tires can be optionally filled with fluid, (extra weight up to 500 kg/tire) (1102 lbs/tire). When servicing, bear this extra weight in mind.

Hydraulic system

Opening pressure MPaOpening pressure MPa

Drive system 38,0Drive system 38,0

Supply system 2.0Supply system 2.0

Vibration system * 42,5Vibration system * 42,5

Vibration system ** 30Vibration system ** 30

Control systems 17,5Control systems 17,5

Brake release 1,4Brake release 1,4

* Rexroth* Rexroth

**Sauer**Sauer

ROPS - bolts

Bolt dimensions : M24 (PN 4700904562)Bolt dimensions : M24 (PN 4700904562)

Strength class : 10.9Strength class : 10.9

Tightening torque : 800 Nm (Dacromet

treated)

Tightening torque : 800 Nm (Dacromet

treated)

ROPS-bolts which are to be torque tightened must be dry.

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Technical specifications

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Tightening torque

Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench.

M thread

8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, DryM -

thread

8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry

M6 8,4 9,4 12 13,4 14,6 16,3M6 8,4 9,4 12 13,4 14,6 16,3

M8 21 23 28 32 34 38M8 21 23 28 32 34 38

M10 40 45 56 62 68 76M10 40 45 56 62 68 76

M12 70 78 98 110 117 131M12 70 78 98 110 117 131

M14 110 123 156 174 187 208M14 110 123 156 174 187 208

M16 169 190 240 270 290 320M16 169 190 240 270 290 320

M20 330 370 470 520 560 620M20 330 370 470 520 560 620

M22 446 497 626 699 752 839M22 446 497 626 699 752 839

M24 570 640 800 900 960 1080M24 570 640 800 900 960 1080

M30 1130 1260 1580 1770 1900 2100M30 1130 1260 1580 1770 1900 2100

STRENGTH CLASS:

Metric coarse screw thread, bright galvanized (fzb):

Metric coarse thread, zinc-treated (Dacromet/GEOMET):

STRENGTH CLASS:

M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry

M6 12,0 15,0 14,6 18,3M6 12,0 15,0 14,6 18,3

M8 28 36 34 43M8 28 36 34 43

M10 56 70 68 86M10 56 70 68 86

M12 98 124 117 147M12 98 124 117 147

M14 156 196 187 234M14 156 196 187 234

M16 240 304 290 360M16 240 304 290 360

M20 470 585 560 698M20 470 585 560 698

M22 626 786 752 944M22 626 786 752 944

M24 800 1010 960 1215M24 800 1010 960 1215

M30 1580 1990 1900 2360M30 1580 1990 1900 2360

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Machine description

ICA300-IN2EN1.pdf2013-12-16

Machine description

Identification

1

Fig. Front frame

1. PIN

Product identification number on the frame

The machine PIN (product identification number) (1) is punched on the right edge of the front frame or the upper edge of the right frameside.

1

Fig. Operator platform

1. Machine plate

Machine plate

The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.

The plate specifies the manufacturers name and address, the type of machine, the PIN product identification number (serial number), operating weight, engine power and year of manufacture. (If the machine is supplied to outside the EU, there are no CE markings and in some cases no year of manufacture.)

Fig. Machine plate

Please state the machine's PIN when ordering spares.

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Machine description

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Explanation of 17PIN serial number

100 00123 V 0 A 123456100 00123 V 0 A 123456

A B C D E FA B C D E F

A= Manufacturer

B= Family/Model

C= Check letter

D= No coding

E= Production unit

F= Serial number

Engine plates

1

Fig. Engine

1. Type plate

The engine plate (1) is affixed to the right side of the engine.

The plate specifies the type of engine, its serial number and the engine specification.

Fig. Type plate

Please specify the engine serial number when ordering spares. Refer also to the engine manual.

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Machine description

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Decals

Location - decals

3

10

13

2

16

8

1

11

14

123

6

1

15

7

9

15

11

10

11

2

445

6

14

5

1. Warning, Crush zone

4700903422 7. Product sign 13. Handbook

compartment

47009034251. Warning, Crush

zone

4700903422 7. Product sign 13. Handbook

compartment

4700903425

2. Warning, Rotating engine components

4700903423 8. Diesel fuel 4700991658 14. Tire pressure 4700991990

4700390900

2. Warning, Rotating engine components

4700903423 8. Diesel fuel 4700991658 14. Tire pressure 4700991990

4700390900

3. Warning, Hot surfaces

4700903424 9. Hydraulic fluid 4700272372 15. Hoisting plate 47009048703. Warning, Hot

surfaces

4700903424 9. Hydraulic fluid 4700272372 15. Hoisting plate 4700904870

4. Reflector, yellow 4700377744 10. Lifting point 4700588176 16. Hydraulic fluid 47002723734. Reflector, yellow 4700377744 10. Lifting point 4700588176 16. Hydraulic fluid 4700272373

5. Warning, Instruction manual

4700903459 11. Fixing point 47003827515. Warning,

Instruction manual

4700903459 11. Fixing point 4700382751

6. Warning, locking 470098229 12. Master switch 47009048356. Warning, locking 470098229 12. Master switch 4700904835

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Machine description

ICA300-IN2EN1.pdf 2013-12-16

Safety decals

Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal.

4700903422 Warning - Crush zone, articulation/drum.

Maintain a safe distance from the crush zone.

(Two crush zones on machines fitted with pivotal steering)

4700903423 Warning - Rotating engine components.

Keep your hands at a safe distance from the danger zone.

4700903424 Warning - Hot surfaces in the engine compartment.

Keep your hands at a safe distance from the danger zone.

4700903459 Warning - Instruction manual

The operator must read the safety, operation and maintenance instructions before operating the machine.

4700908229 Warning - Risk of crushing

The articulation must be locked when lifting.

Read the instruction manual.

4700904165 Warning - Toxic gas (option, ACC)

Read the instruction manual.

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Machine description

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4700903590

-Emergency exit

4700903985 Warning - Ballasted tire.

Read the instruction manual.

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Machine description

ICA300-IN2EN1.pdf 2013-12-16

Info decals

Coolant Diesel fuel Lifting pointCoolant Diesel fuel Lifting point

Hoisting plate Handbook compartment Master switchHoisting plate Handbook compartment Master switch

Hydraulic fluid Tire pressure Securing pointHydraulic fluid Tire pressure Securing point

Hydraulic fluid level Noise power levelHydraulic fluid level Noise power level

22

Atlas Copco CA300 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual