Atlas Copco CA2500 Instruction Manual

Instruction manualInstruction manual

Operating & MaintenanceOperating & Maintenance

4812160001_A.pdf4812160001_A.pdf

Vibratory rollerVibratory roller

CA2500CA2500

EngineEngine

Cummins QSB 3.3 (IIIA/T3)Cummins QSB 3.3 (IIIA/T3)

Cummins QSB 3.3 (IIIB/T4i)Cummins QSB 3.3 (IIIB/T4i)

Serial numberSerial number 10000157x0A014508 -10000157x0A014508 10000158x0A012422 -10000158x0A012422 -

Translation of original instructionTranslation of original instruction

Reservation for changesReservation for changes Printed in SwedenPrinted in Sweden

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Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Warning symbols......................................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

CE marking and Declaration of conformity.................................................. 3

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Security Warning - machinery ..................................................................... 7

Driving near edges ...................................................................................... 7

Slopes ......................................................................................................... 8

Safety (Optional) ...................................................................................................................... 9

Air conditioning............................................................................................ 9

Special instructions ................................................................................................................ 11

Standard lubricants and other recommended oils and fluids .................... 11

Higher ambient temperatures, above +40°C (104°F)................................ 11

Temperatures............................................................................................ 11

High pressure cleaning ............................................................................. 11

Fire fighting ............................................................................................... 12

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12

Welding ..................................................................................................... 12

Battery handling ........................................................................................ 12

Jump starting (24V)................................................................................... 13

Technical specifications ......................................................................................................... 15

Vibrations - Operator station ..................................................................... 15

Noise level................................................................................................. 15

Electrical system ....................................................................................... 15

Dimensions, side view............................................................................... 16

Dimensions, top view ................................................................................ 17

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Weights and volumes................................................................................ 17

Working capacity....................................................................................... 18

General ..................................................................................................... 19

Hydraulic system....................................................................................... 19

Automatic Climate Control (ACC) (Optional)............................................. 20

Tightening torque ...................................................................................... 21

Machine description ............................................................................................................... 23

Diesel engine ............................................................................................ 23

Electrical system ....................................................................................... 23

Propulsion system/Transmission .............................................................. 23

Brake system ............................................................................................ 23

Steering system ........................................................................................ 23

Vibration system........................................................................................ 24

Cab............................................................................................................ 24

FOPS and ROPS ...................................................................................... 24

Identification ............................................................................................................ 25

Product and component plates ................................................................. 25

Product identification number on the frame .............................................. 25

Machine plate............................................................................................ 26

Explanation of 17PIN serial number.......................................................... 26

Engine plates ............................................................................................ 27

Decals...................................................................................................................... 28

Location - decals ....................................................................................... 28

Safety decals............................................................................................. 29

Info decals................................................................................................. 31

Instruments/Controls ............................................................................................... 32

Control panel and controls ........................................................................ 32

Function descriptions ................................................................................ 33

Warning indication - membrane panel (Keypad)....................................... 35

Display explanations ................................................................................. 36

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Machine alarm........................................................................................... 39

Dynapac Sub System (DSS)..................................................................... 40

"MAIN MENU" ........................................................................................... 41

"USER SETTINGS" .................................................................... 41

"SERVICE MENU"...................................................................... 42

"ABOUT"..................................................................................... 43

Operator help when starting...................................................................... 44

Operator help Workmode.......................................................................... 44

Display when activating choice via the button set..................................... 45

Instruments and controls, cab ................................................................... 46

Function description of instruments and controls in the cab ..................... 47

Using the cab controls............................................................................... 48

Defroster ..................................................................................... 48

Heat ............................................................................................ 48

AC/ACC ...................................................................................... 48

ACC - Control panel .................................................................................. 49

Main display screen .................................................................................. 49

ACC - Operation menus............................................................................ 49

Electrical system...................................................................................................... 51

Fuses in the main switchbox ..................................................................... 52

Fuses at master switch (Cummins)........................................................... 53

Fuse box at master switch (Cummins)...................................................... 53

Operation ............................................................................................................................... 55

Before starting ......................................................................................................... 55

Master switch - Switching on..................................................................... 55

Operator's seat - Adjustment..................................................................... 55

Belt reminder............................................................................................. 56

Operator's seat, comfort - Adjustments..................................................... 56

Control panel, adjustments ....................................................................... 57

Parking brake ............................................................................................ 57

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Display - Control........................................................................................ 58

Interlock..................................................................................................... 59

Operator position....................................................................................... 59

View .......................................................................................................... 60

Starting .................................................................................................................... 61

Starting the engine .................................................................................... 61

Driving ..................................................................................................................... 62

Operating the roller ................................................................................... 62

Machine with speed limiter (speed potentiometer) - Optional..... 62

Machine with gear change in separate spring-return switch

(gear position switch).................................................................. 63

Slopes......................................................................................... 65

Interlock/Emergency stop/Parking brake - Check ..................................... 65

Vibration .................................................................................................................. 66

Manual/Automatic vibration....................................................................... 66

Manual vibration - Switching on ................................................................ 66

Amplitude - Changeover ........................................................................... 67

Braking .................................................................................................................... 67

Normal braking.......................................................................................... 67

Emergency braking ................................................................................... 68

Switching off.............................................................................................. 68

Parking .................................................................................................................... 69

Chocking the drums .................................................................................. 69

Master switch ............................................................................................ 69

Long-term parking.................................................................................................................. 71

Engine ....................................................................................................... 71

Battery....................................................................................................... 71

Air cleaner, exhaust pipe........................................................................... 71

Fuel tank ................................................................................................... 71

Hydraulic reservoir .................................................................................... 71

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Tires (All-weather)..................................................................................... 71

Hoods, tarpaulin ........................................................................................ 72

Miscellaneous ........................................................................................................................ 73

Lifting ....................................................................................................................... 73

Locking the articulation ............................................................................. 73

Lifting the roller.......................................................................................... 73

Lifting the roller with jack:.......................................................................... 74

Unlocking the articulation .......................................................................... 74

Towing/Recovering.................................................................................................. 74

Short distance towing with the engine running.......................................... 75

Short distance towing when the engine is inoperative. ............................. 76

Towing the roller........................................................................................ 77

Transport ................................................................................................................. 77

Securing CA1500-CA4600 for loading ...................................................... 78

Operating instructions - Summary ......................................................................................... 81

Preventive maintenance ........................................................................................................ 83

Acceptance and delivery inspection.......................................................... 83

Warranty.................................................................................................... 83

Maintenance - Lubricants and symbols ................................................................................. 85

Maintenance symbols ............................................................................... 86

Maintenance - Maintenance schedule ................................................................................... 87

Service and maintenance points ............................................................... 87

General ..................................................................................................... 87

Periodic service (service message) - Optional.......................................... 88

Every 10 hours of operation (Daily)........................................................... 89

After the FIRST 50 hours of operation ...................................................... 89

Every 50 hours of operation (Weekly)....................................................... 89

Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 90

Every 500 / 1500 hours of operation ......................................................... 90

Every 1000 hours of operation .................................................................. 91

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Every 2000 hours of operation .................................................................. 92

Every other year........................................................................................ 93

Maintenance, 10h .................................................................................................................. 95

Scrapers - Check, adjustment................................................................... 95

Flexible scrapers (Optional) ...................................................................... 96

Air circulation - Check ............................................................................... 96

Coolant level - Check ................................................................................ 97

Diesel engine Check oil level ................................................................... 97

Fuel tank - Filling....................................................................................... 98

Hydraulic reservoir - Check fluid level....................................................... 98

Maintenance, first 50h............................................................................................................ 99

Hydraulic filter - Replacement ................................................................... 99

Drum cartridge - Oil change .................................................................... 100

Tires - Air pressure - Wheel nuts - Tightening ........................................ 101

Drum gearbox - Oil change ..................................................................... 102

Steering hitch - Tightening ...................................................................... 102

Maintenance - 50h ............................................................................................................... 103

Air cleaner

- Check hoses and connections .............................................................. 103

Maintenance - 250 / 750 / 1250 / 1750h .............................................................................. 105

Drum cartridge - Checking the oil level ................................................... 105

Rear axle differential (No Spin) - Check oil level..................................... 106

Rear axle planetary gears (No Spin) - Check oil level ............................ 106

Drum gearbox - Checking the oil level .................................................... 107

Radiator - Check/Cleaning ...................................................................... 107

Rubber elements and fastening screws - Check..................................... 108

Battery

- Check condition .................................................................................... 108

Air conditioning (Optional)

- Inspection.............................................................................................. 109

Automatic Climate Control (Optional) - Inspection .................................. 109

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Maintenance - 500 / 1500h .................................................................................................. 111

Air cleaner

Checking - Change the main air filter...................................................... 111

Backup filter - Change............................................................................. 112

Air cleaner

- Cleaning................................................................................................ 112

Radiator - Check/Cleaning ...................................................................... 113

Drum cartridge - Checking the oil level ................................................... 113

Rear axle differential (No Spin) - Check oil level..................................... 114

Rear axle planetary gears (No Spin) - Check oil level ............................ 114

Drum gearbox - Checking the oil level .................................................... 115

Diesel engine - Oil and Filter change ...................................................... 116

Fuel pre-filter - Replacement................................................................... 116

Replacing the fuel filter............................................................................ 117

Hood, hinges - Lubrication ...................................................................... 117

Seat bearing - Lubrication ....................................................................... 118

Maintenance - 1000h ........................................................................................................... 119

Hydraulic filter - Replacement ................................................................. 119

Drum cartridge - Checking the oil level ................................................... 120

Air cleaner

Checking - Change the main air filter...................................................... 121

Backup filter - Change............................................................................. 122

Air cleaner

- Cleaning................................................................................................ 122

Rear axle differential (No Spin) - Oil change........................................... 123

Rear axle planetary gear (No Spin) - Oil change .................................... 123

Radiator - Check/Cleaning ...................................................................... 124

Drum gearbox - Oil change ..................................................................... 124

Fuel pre-filter - Replacement................................................................... 125

Replacing the fuel filter............................................................................ 125

Diesel engine - Oil and Filter change ...................................................... 126

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Hood, hinges - Lubrication ...................................................................... 126

Seat bearing - Lubrication ....................................................................... 127

Hydraulic reservoir - Draining.................................................................. 127

Fuel tank - Draining (Optional) ................................................................ 128

Air conditioning (Optional)

Fresh air filter - Change .......................................................................... 128

Steering hitch - Tightening ...................................................................... 129

Maintenance - 2000h ........................................................................................................... 131

Hydraulic reservoir - Oil change.............................................................. 131

Hydraulic filter - Replacement ................................................................. 132

Drum cartridge - Checking the oil level ................................................... 133

Air cleaner

Checking - Change the main air filter...................................................... 133

Backup filter - Change............................................................................. 134

Air cleaner

- Cleaning................................................................................................ 135

Rear axle differential (No Spin) - Oil change........................................... 136

Rear axle planetary gear (No Spin) - Oil change .................................... 136

Radiator - Check/Cleaning ...................................................................... 137

Drum gearbox - Oil change ..................................................................... 137

Fuel pre-filter - Replacement................................................................... 138

Replacing the fuel filter............................................................................ 138

Diesel engine - Oil and Filter change ...................................................... 139

Hood, hinges - Lubrication ...................................................................... 139

Seat bearing - Lubrication ....................................................................... 140

Hydraulic reservoir - Draining.................................................................. 140

Fuel tank - Draining (Optional) ................................................................ 141

Air conditioning (Optional)

Fresh air filter - Change .......................................................................... 141

Automatic Climate Control (Optional)

- Overhaul ............................................................................................... 142

Drying filter - Check................................................................................. 142

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Steering hitch - Tightening ...................................................................... 143

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Introduction

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Introduction

The machine

CA2500 are models of Dynapac's soil compaction rollers. They are available in a D (smooth drum) version.

Intended use

All types of base courses and subbase courses can be compacted.

The cab and safety-related accessories are described in this manual. Other accessories, such as tachograph, and "Analyzer" (DCA) are described in separate instructions.

Warning symbols

WARNING ! Marks a danger or a hazardous procedure that can result in life threatening or serious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardous procedure that can result in damage to the machine or property if the warning is ignored.

Safety information

It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual.

It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual. Passengers are not allowed on the machine, and you must sit in the seat when operating the machine.

Passengers are not allowed on the machine, and you must sit in the seat when operating the machine.

The safety manual supplied with the machine must be read by all roller operators. Always follow the safety instructions. Do not remove the manual from the machine.

We recommend that the operator reads the safety instructions in this manual carefully. Always follow the safety instructions. Ensure that this manual is always easily accessible.

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Introduction

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Read the entire manual before starting the machine and before carrying out any maintenance.

Ensure good ventilation (extraction of air by fan) where the engine is run indoors.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

General

This manual contains instructions for machine operation and maintenance.

The machine must be correctly maintained for maximal performance.

The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible.

Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.

Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself.

THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous substances into the environment. Always send used filters, drain oil and fuel remnants to environmentally correct disposal.

This manual contains instructions for periodic maintenance normally carried out by the operator.

Additional instructions for the engine can be found in the manufactuer's engine manual.

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Introduction

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CE marking and Declaration of conformity

(Applies to machines marketed in EU/EEC)

This machine is CE marked. This shows that on delivery it complies with the basic health and safety directives applicable for the machine in accordance with machinery directive 2006/42/EC and that it also complies with other directives applicable for this machine.

A "Declaration of conformity" is supplied with this machine, which specifies the applicable directives and supplements, as well as the harmonized standards and other regulations that are applied.

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Introduction

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4

Safety - General instructions

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Safety - General instructions

(Also read the safety manual)

1. The operator must be familiar with the contents of the OPERATION section before starting the roller.

2. Ensure that all instructions in the MAINTENANCE section are followed.2. Ensure that all instructions in the MAINTENANCE section are followed.

3. Only trained and/or experienced operators are to operate the roller. Passengers are not permitted on the roller. Remain seated at all times when operating the roller.

4. Never use the roller if it is in need of adjustment or repair.4. Never use the roller if it is in need of adjustment or repair.

5. Only mount and dismount the roller when it is stationary. Use the intended grips and rails. Always use the three-point grip (both feet and one hand, or one foot and both hands) when mounting or dismounting the machine. Never jump down from the machine.

6. The ROPS (Roll Over Protective Structure) should always be used when the machine is operated on unsafe ground.

7. Drive slowly in sharp bends.7. Drive slowly in sharp bends.

8. Avoid driving across slopes. Drive straight up or straight down the slope.8. Avoid driving across slopes. Drive straight up or straight down the slope.

9. When driving close to edges, ditches or holes, make sure that at least 2/3 of the drum width is on previously compacted material (solid surface).

10. Make sure that there are no obstacles in the direction of travel, on the ground, in front of or behind the roller, or overhead.

11. Drive particularly carefully on uneven ground.11. Drive particularly carefully on uneven ground.

12. Use the safety equipment provided. The seat belt must be worn on machines fitted with ROPS/ROPS-cab.

13. Keep the roller clean. Clean any dirt or grease that accumulates on the operator platform immediately. Keep all signs and decals clean and legible.

14. Safety measures before refueling:

- Stop the engine

- Do not smoke.

- No naked flames in the vicinity of the roller.

- Earth the filling equipment nozzle to the tank opening to avoid sparks.

14. Safety measures before refueling:

- Stop the engine

- Do not smoke.

- No naked flames in the vicinity of the roller.

- Earth the filling equipment nozzle to the tank opening to avoid sparks.

15. Before repairs or service:

- Chock the drums/wheels and under the strike-off blade.

- Lock the articulation if necessary

15. Before repairs or service:

- Chock the drums/wheels and under the strike-off blade.

- Lock the articulation if necessary

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Safety - General instructions

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16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

17. Do not make any changes or modifications to the roller that could affect safety. Changes are only to be made after written approval has been given by Dynapac.

18. Avoid using the roller before the hydraulic fluid has reached its normal working temperature. Braking distances can be longer than normal when the fluid is cold. See instructions in the STOP section.

19. For your own protection always wear:

- helmet

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

- working gloves

19. For your own protection always wear:

- helmet

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

- working gloves

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Safety - when operating

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Safety - when operating

Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines. The operator may allow a person to remain in the danger area, but should then observe caution and operate the machine only when the person is visible or has given clear indications of where he or she is.

The operator may allow a person to remain in the danger area, but should then observe caution and operate the machine only when the person is visible or has given clear indications of where he or she is.

Security Warning - machinery

Pad shell, heavy PD scraper or levelling blade must not be used on this machine, either singly or in combination. It will exceed the weight limits as a safety for the machine type.

Driving near edges

Fig. Position of drum when driving near an edge

Minimum 2/3

When driving near an edge, minimum 2/3 of the drum width must be on solid ground.

Keep in mind that the machine's center of gravity moves outwards when steering. For example, the center of gravity moves to the right when you steer to the left.

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Safety - when operating

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Slopes

Fig. Operating on slopes

Max 20° or 36%

This angle has been measured on a hard, flat surface with the machine stationary.

The steering angle was zero, the vibration was switched OFF and all tanks were full.

Always take into consideration that loose ground, steering the machine, vibration on, machine speed across the ground and raising the center of gravity can all cause the machine to topple at smaller slope angles than those specified here.

To exit the cab in an emergency, release the hammer on the rear right post and break the rear window.

It is recommended that ROPS (Roll Over Protective Structure) or a ROPS-approved cab is always used when driving on slopes or unsafe ground. Always wear a seat belt.

Where possible, avoid driving across slopes. Drive instead straight up and down sloping ground.

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Safety (Optional)

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Safety (Optional)

Air conditioning

The system described in this manual is an AC/ACC type (Automatic climate control)

Fig. Cab

The system contains pressurized refrigerant. It is forbidden to release refrigerants into the atmosphere.

The cooling system is pressurized. Incorrect handling can result in serious personal injury. Do not disconnect or undo the hose couplings.

The system must be recharged with approved refrigerant as required by authorized personnel.

The refrigerant contains a tracing agent, enabling leak-tracing to be performed using UV light.

The condenser is located together with other radiators, and the drying filter is located on the right-hand side of the radiator stand.

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Safety (Optional)

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Special instructions

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Special instructions

Standard lubricants and other recommended oils and fluids

Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

The maximum temperature for biological hydraulic fluid is +35°C (95°F).

Higher ambient temperatures, above +40°C (104°F)

For operation of the machine at higher ambient temperatures, however maximum +50°C (122°F), the following recommendations apply:

The diesel engine and hydraulic system can be run at this temperature using normal oil, but in other components that use transmission oil, Shell Spirax S3 AX85W/140, API GL-5 or equivalent must be used.

Temperatures

The temperature limits apply to standard versions of rollers.

Rollers equipped with additional equipment, such as noise suppression, may need to be more carefully monitored in the higher temperature ranges.

High pressure cleaning

Do not spray directly onto electrical components.

Do not use a high-pressure water jet on the instrument panel/display.

Detergent that can destroy electrical parts, or which is conductive, must not be used.

In certain cases there is an electrical control lever and associated electronic control unit (ECU) in the engine compartment, which must not be washed with a high-pressure jet or with any water at all. It is sufficient to wipe these off. The same applies to the engine electronic control unit (engine ECU).

Place a plastic bag over the fuel filler cap and secure

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Special instructions

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with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters.

Place a plastic bag over the exhaust pipe and secure with a rubber band to avoid water in the muffler.

Never aim the water jet directly at the fuel tank cap. This is particularly important when using a high-pressure cleaner.

Fire fighting

If the machine catches fire, use an ABC-class powder fire extinguisher.

A BE-class carbon dioxide fire extinguisher can also be used.

Roll Over Protective Structure (ROPS), ROPS approved cab

If the machine is fitted with a Roll Over Protective Structure (ROPS, or ROPS approved cab) never carry out any welding or drilling in the structure or cab.

Never attempt to repair a damaged ROPS structure or cab. These must be replaced with new ROPS structure or cabs.

Welding

When carrying out welding on the machine, the battery must be disconnected and the electronics disconnected from the electrical system.

If possible, remove the part(s) to be welded from the machine.

Battery handling

When removing batteries, always disconnect the negative cable first.

When fitting batteries, always connect the positive cable first.

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Special instructions

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Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead.

Do not use a quick-charger for charging the battery. This may shorten battery life.

Jump starting (24V)

Do not connect the negative cable to the negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed around the battery.

Check that the battery used for jump starting has the same voltage as the dead battery.

24V

12V

Fig. Jump starting

1

2

3

4

Turn the ignition and all power consuming equipment off. Switch off the engine on the machine which is providing jump start power.

Jump leads must have 24V.

First connect the jump start battery's positive terminal (1) to the flat battery's positive terminal (2).Then connect the jump start battery's negative terminal (3) to, for example, a bolt (4) or the lifjting eye on the machine with the flat battery.

Start the engine on the power providing machine. Let it run for a while. Now try to start the other machine. Disconnect the cables in the reverse order.

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Special instructions

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Technical specifications

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Technical specifications

Vibrations - Operator station

(ISO 2631)

The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive 2002/44/EC. (Limit is 1.15 m/s²)

Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same directive. (Limit is 5 m/s²)

Noise level

The noise level is measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, on soft polymer material with vibration switched on and the operator's seat in the transport position.

Guaranteed sound power level, L

wA

103 dB (A)Guaranteed sound power level, L

wA

103 dB (A)

Sound pressure level at the driver's ear (platform/ROPS), L

pA

XX dB (A)Sound pressure level at the driver's ear (platform/ROPS), L

pA

XX dB (A)

Sound pressure level at the operator's ear (cab), L

pA

72 ±3 dB (A)Sound pressure level at the operator's ear (cab), L

pA

72 ±3 dB (A)

Electrical system

Machines are EMC tested in accordance with EN 13309:2000 'Construction machinery'

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Technical specifications

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Dimensions, side view

Dimensions mm inDimensions mm in

A Wheelbase, drum and wheel 2840 112A Wheelbase, drum and wheel 2840 112

L Length, standard equipped roller 5560 219L Length, standard equipped roller 5560 219

H Height, with ROPS/cab 2810 111H Height, with ROPS/cab 2810 111

D Diameter, drum (D) 1500 59D Diameter, drum (D) 1500 59

S Thickness, drum amplitude, Nominal (D) 25 0.87S Thickness, drum amplitude, Nominal (D) 25 0.87

K1 Clearance, tractor frame 320 13K1 Clearance, tractor frame 320 13

K2 Clearance, drum frame 430 17K2 Clearance, drum frame 430 17

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Technical specifications

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Dimensions, top view

Dimensions mm inDimensions mm in

B1 Width, standard equipped roller 2300 91B1 Width, standard equipped roller 2300 91

B2 Width, tractor section 1707 84B2 Width, tractor section 1707 84

O1 Overhang, right frame side 85 3O1 Overhang, right frame side 85 3

O2 Overhang, left frame side 85 3O2 Overhang, left frame side 85 3

R1 Turn radius, external 5200 220R1 Turn radius, external 5200 220

R2 Turning radius, inner 3100 130R2 Turning radius, inner 3100 130

W Width, drum 2130 84W Width, drum 2130 84

α Steering angle ± 38°α Steering angle ± 38°

Weights and volumes

WeightsWeights

Service weight ROPS CabService weight ROPS Cab

CA2500D (kg) 10 000 10 200CA2500D (kg) 10 000 10 200

(lbs) 22 050 22 500(lbs) 22 050 22 500

Fluid volumesFluid volumes

Fuel tank 190 liters 50 galFuel tank 190 liters 50 gal

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Technical specifications

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Working capacity

Compaction dataCompaction data

Static linear loadStatic linear load

CA2500 26 (kg/cm)CA2500 26 (kg/cm)

146 (pli)146 (pli)

Amplitude High Low

CA2500D 1,8 0,9 (mm)CA2500D 1,8 0,9 (mm)

0.07 0.035 (in)0.07 0.035 (in)

Vibration frequency High amplitude Low amplitudeVibration frequency High amplitude Low amplitude

CA2500 30 30 (Hz)CA2500 30 30 (Hz)

1 800 1 800 (vpm)1 800 1 800 (vpm)

Centrifugal force High amplitude Low amplitudeCentrifugal force High amplitude Low amplitude

CA2500 205 100 (kN)CA2500 205 100 (kN)

46 125 22 500 (lb)46 125 22 500 (lb)

PropulsionPropulsion

Speed (max.)Speed (max.)

TC - Limited Slip Rear axleTC - Limited Slip Rear axle

1st gear 3 km/h 2 mph1st gear 3 km/h 2 mph

2nd gear 5,5 km/h 3.5 mph2nd gear 5,5 km/h 3.5 mph

3rd gear 4 km/h 2.5 mph3rd gear 4 km/h 2.5 mph

4th gear 8 km/h 5 mph4th gear 8 km/h 5 mph

Dual speedDual speed

1st gear 3 km/h 2 mph1st gear 3 km/h 2 mph

2nd gear 4 km/h 2.5 mph2nd gear 4 km/h 2.5 mph

Climbing capacity (theoretical) without vibration

55 %Climbing capacity (theoretical)

without vibration

55 %

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Atlas Copco CA2500 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual