Atlas Copco AX28E, AX36, AX40E, AX40, AX48 Safety And Operating Instructions Manual

...
Huskvarna, 2018-03-12
Dear customer,
thank you for choosing a Husqvarna quality product. We hope that you will genuinely enjoy it. Please note that the enclosed manual contains Atlas Copco references.
The Husqvarna Group is vouching for the quality of this product.
If you have any questions, please do not hesitate to contact our local sales or service point.
Husqvarna AB 561 82 Huskvarna, Sweden
Safety and operating instructions
Electric poker vibrators
© 2013 Atlas Copco Construction Tools AB | No. 9800 1175 01b | 2013-04-29 Original instructions
AX
36, 40, 48, 56, 65, 90, 28E
Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Working area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drugs, alcohol or medication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Data plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Preparations before vibrating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Vibrating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Vibrating head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Disassemble the vibrating head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Vibrating element AX28E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Vibrating element AX36 - AX65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Vibrating element AX90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operating hose AX36 and AX40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operating hose AX48, AX56 and AX65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operating hose AX28E, AX48E and AX56E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Machine data AX28E-AX90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Weights and dimensions AX28E-AX90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Noise data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3© 2013 Atlas Copco Construction Tools AB | No. 9800 1175 01b | 2013-04-29
Original instructions
ContentsAX 36, 40, 48, 56, 65, 90, 28E
Introduction
Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work.
Atlas Copco has a strong global sales and service network, consisting of customer centers and distributors worldwide. Our experts are highly trained professionals with extensive product knowledge and application experience. In all corners of the world, we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times.
For more information please visit: www.atlascopco.com
Atlas Copco Construction Tools AB
Box 703
391 27 Kalmar
Sweden
About the Safety and operating instructions
The aim of the instructions is to provide you with knowledge of how to use the machine in an efficient, safe way. The instructions also give you advice and tell you how to perform regular maintenance on the machine.
Before using the machine for the first time you must read these instructions carefully and understand all of them.
5© 2013 Atlas Copco Construction Tools AB | No. 9800 1175 01b | 2013-04-29
Original instructions
Safety and operating instructionsAX 36, 40, 48, 56, 65, 90, 28E
Safety instructions
To reduce the risk of serious injury or death to yourself or others, read and understand the Safety and operating instruction before installing, operating, repairing, maintaining, or changing accessories on the machine.
Post this Safety and operating instruction at work locations, provide copies to employees, and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine.
In addition, the operator or the operator's employer must assess the specific risks that may be present as a result of each use of the machine.
Save all warnings and instructions for future reference.
Safety signal words
The safety signal words Danger, Warning and Caution have the following meanings:
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
CAUTION
Working area
DANGER Explosion hazard
If a warm machine comes into contact with explosives, an explosion could occur. During operating with certain materials, sparks and ignition can occur. Explosions will lead to severe injuries or death.
Never operate the machine in any explosive
environment.
Never use the machine near flammable materials,
fumes or dust.
Make sure that there are no undetected sources
of gas or explosives.
WARNING Secure the working area
Cluttered benches and insufficient lighting can cause personal accidents and result in serious injuries.
Keep the working area clean.
Maintain adequate lighting in the working area.
Only qualified and trained persons may operate or maintain the machine. They must be physically able to handle the bulk, weight, and power of the machine. Always use your common sense and good judgement.
Keep bystanders, children, and visitors away while operating the machine. Distractions may cause loss of control.
Electrical safety
DANGER Electrical hazard
There is a risk of electrical shocks from electrically powered machines which can lead to serious injuries or death.
Avoid body contact with earthed (grounded)
surfaces.
Make sure that there are no concealed wires or
other sources of electricity in the working area.
Always check that the mains voltage corresponds
with that stated on the data plate on the machine.
WARNING Electrical safety
There is a risk of electrical shock if the electrical cable is not treated correctly, if the machine is damaged or modified. This can lead to serious injuries or death.
The electrical plug on the machine must match
the socket.
Never modify the electrical plug to match the
socket.
Do not use adapter plugs with earthed (grounded)
machines.
Unmodified plugs and matching sockets will reduce the risk of electrical shock.
Never move the machine by dragging the electrical
cable.
Disconnect the cable only by pulling the plug,
never pull the electrical cable.
Make sure the electrical cable is not pinched in
doors, fences or similar.
Check that the electrical cable and cable plug are
intact and in good condition.
Never connect a damaged electrical cable to the
machine.
Never touch the electrical cable if it becomes
damaged during the work. Disconnect the electrical cable plug from the socket.
Always make sure that the electrical cable is kept
away from water, oil and sharp edges.
© 2013 Atlas Copco Construction Tools AB | No. 9800 1175 01b | 2013-04-29
Original instructions
6
AX 36, 40, 48, 56, 65, 90, 28ESafety and operating instructions
Do not expose the power tool to rain or wet
conditions.
If water enters the machine, there is an increased risk of electrical shock.
Use a residual current device (RCD) protected
supply, if the machine must be operated in a damp location.
The use of an RCD reduces the risk of electrical shock.
Personal safety
Personal protective equipment
Always use approved protective equipment. Operators and all other persons in the working area must wear protective equipment, including at a minimum:
Protective helmet
Hearing protection
Impact resistant eye protection with side protection
Respiratory protection when appropriate
Protective gloves
Proper protective boots
Appropriate work overall or similar clothing (not
loose-fitting) that covers your arms and legs.
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your judgment and powers of concentration. Poor reactions and incorrect assessments can lead to severe accidents or death.
Never use the machine when you are tired or
under the influence of drugs, alcohol or medication.
No person who is under the influence of drugs,
alcohol or medication may operate the machine.
WARNING Involuntary start
Involuntary start of the machine may cause injury.
Keep your hands away from the start and stop
device until you are ready to start the machine.
Learn how the machine is switched off in the event
of an emergency.
WARNING Slipping, tripping and falling
hazards
There is a risk of slipping or tripping or falling, for example tripping on the hoses or on other objects. Slipping or tripping or falling can cause injury. To reduce this risk:
Always make sure that no hose or other object is
in your way or in any other person's way.
Always make sure you are in a stable position with
your feet as far apart as your shoulders width and keeping a balanced body weight.
WARNING Dust and fume hazard
Dusts and/or fumes generated or dispersed when using the machine may cause serious and permanent respiratory disease, illness, or other bodily injury (for example, silicosis or other irreversible lung disease that can be fatal, cancer, birth defects, and/or skin inflammation).
Some dusts and fumes created by compaction work contain substances known to the State of California and other authorities to cause respiratory disease, cancer, birth defects, or other reproductive harm. Some examples of such substances are:
Crystalline silica, cement, and other masonry
products.
Arsenic and chromium from chemically-treated
rubber.
Lead from lead-based paints.
Dust and fumes in the air can be invisible to the naked eye, so do not rely on eye sight to determine if there is dust or fumes are the air.
To reduce the risk of exposure to dust and fumes, do all of the following:
Perform site-specific risk assessment. The risk
assessment must include dust and fumes created by the use of the machine and the potential for disturbing existing dust.
Use proper engineering controls to minimize the
amount of dust and fumes in the air and to minimize build-up on equipment, surfaces, clothing, and body parts. Examples of controls include: exhaust ventilation and dust collection systems, water sprays, and wet drilling. Control dusts and fumes at the source where possible. Make sure that controls are properly installed, maintained and correctly used.
Wear, maintain and correctly use respiratory
protection as instructed by your employer and as required by occupational health and safety regulations. The respiratory protection must be effective for the type of substance at issue (and if applicable, approved by relevant governmental authority).
7© 2013 Atlas Copco Construction Tools AB | No. 9800 1175 01b | 2013-04-29
Original instructions
Safety and operating instructionsAX 36, 40, 48, 56, 65, 90, 28E
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