Atlas Copco 140PS, 150PE, 180PS, 190PE, 220PS Safety And Operating Instructions Manual

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Safety and operating instructions

Handheld pneumatic breakers

Prescriptions de sécurité et instructions pour l’opérateur

Brise-béton pneumatiques portatifs

Sicherheits- und Betriebsanleitung

Hand-Drucklufthämmer

Instrucciones de seguridad y de funcionamiento

Martillos neumáticos manuales

Instruções de segurança e operação

Demolidores pneumáticos manuais

Istruzioni per la sicurezza e per l'uso

Demolitori pneumatici manuali

Veiligheidsvoorschriften en bedieningshandleiding

Handbediende pneumatische sloophamers

Sikkerhedsinstruktioner og betjeningsvejledning

Håndholdte tryklufthamre

Säkerhetsinstruktion och instruktionsbok

Handhållna tryckluftsspett

Instrukcje bezpieczeństwa i obsługi

Ręczny mlot pneumatyczny

TEX

140PS, 150PE, 180PS, 190PE, 220PS, 230PE, 270PS, 280PE

ENGLISH

Contents

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Drugs, alcohol or medication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Choosing the correct breaker for a task. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Data plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Noise level label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Safety label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Hoses and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Methods to prevent freezing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Connecting a water separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Checking the oil level and filling the integrated lubricator. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Selecting the right insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Narrow chisel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Moil point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Wide bladed chisel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Checking for wear on the tool shank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Fitting and removing the insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Starting a cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Breaking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Every day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Vibration absorbing handles main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Periodic maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

TEX 140PS, 150PE, 180PS, 190PE, 220PS, 230PE,

270PS, 280PE

Contents

Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Additional vibration information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Noise and vibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ContentsTEX 140PS, 150PE, 180PS, 190PE, 220PS, 230PE,

270PS, 280PE

Introduction

Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work.

Atlas Copco has a strong global sales and service network, consisting of customer centers and distributors worldwide. Our experts are highly trained professionals with extensive product knowledge and application experience. In all corners of the world, we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times.

For more information please visit: www.atlascopco.com Atlas Copco Construction Tools AB 105 23 Stockholm Sweden

About the Safety and operating instructions

The aim of the instructions is to provide you with knowledge of how to use the pneumatic breaker in an efficient, safe way. The instructions also give you advice and tell you how to perform regular maintenance on the pneumatic breaker.

Before using the pneumatic breaker for the first time you must read these instructions carefully and understand all of them.

Safety and operating instructionsTEX 140PS, 150PE, 180PS, 190PE, 220PS, 230PE,

270PS, 280PE

Safety instructions

To reduce the risk of serious injury or death to yourself or others, read and understand the Safety and operating instruction before installing, operating, repairing, maintaining, or changing accessories on the machine.

Post this Safety and operating instruction at work locations, provide copies to employees, and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine.

In addition, the operator or the operator's employer must assess the specific risks that may be present as a result of each use of the machine.

Safety signal words

The safety signal words Danger, Warning and Caution have the following meanings:

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

DANGER

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

CAUTION

Personal precautions and qualifications

Only qualified and trained persons may operate or maintain the machine. They must be physically able to handle the bulk, weight, and power of the tool. Always use your common sense and good judgement.

Personal protective equipment

Always use approved protective equipment. Operators and all other persons in the working area must wear protective equipment, including at a minimum:

● Protective helmet

● Hearing protection

● Impact resistant eye protection with side protection

● Respiratory protection when appropriate

● Protective gloves

● Proper protective boots

● Appropriate work overall or similar clothing (not

loose-fitting) that covers your arms and legs.

Drugs, alcohol or medication

WARNING Drugs, alcohol or medication

Drugs, alcohol or medication may impair your judgment and powers of concentration. Poor reactions and incorrect assessments can lead to severe accidents or death.

► Never use the machine when you are tired or

under the influence of drugs, alcohol or medication.

► No person who is under the influence of drugs,

alcohol or medication may operate the machine.

Installation, precautions

DANGER Whipping air hose

A compressed air hose that comes loose can lash around and cause personal injury or death. To reduce this risk:

► Check that the compressed air hose and the

connections are not damaged, replace if necessary.

► Check that all compressed air connections are

properly attached.

► Never carry a pneumatic machine by the air hose.

► Never attempt to disconnect a compressed air

hose that is pressurized. First switch off the compressed air at the compressor and then bleed the machine by activating the start and stop device.

► Do not use quick disconnect couplings at tool inlet.

Use hardened steel (or material with comparable shock resistance) threaded hose fittings.

► Whenever universal twist couplings (claw

couplings) are used, we recommend that lock pins are installed and whipcheck safety cables are used to safeguard against possible hose to tool and hose to hose connection failure.

WARNING Ejected oil plug

If the oil plug on a pressurized machine comes loose it can blow out and cause personal injury.

► Before loosening the oil plug, the compressed air

must be switched off by the compressor and the system must be bled.

► Before starting the machine, check that the threads

on the oil plug and in the lubricator are not damaged or worn out.

► Check that the O-ring on the oil plug is in place

and that it is not damaged or worn out.

TEX 140PS, 150PE, 180PS, 190PE, 220PS, 230PE,

270PS, 280PE

Safety and operating instructions

WARNING Ejected insertion tool

If the tool retainer on the machine is not in a locked position, the inserted tool can be ejected with force, which can cause personal injury.

► Never start the machine while changing the

insertion tool.

► Before changing the insertion tool or accessories,

stop the machine, switch off the power supply and bleed the machine by activating the start and stop device.

► Never point the inserted tool at yourself or anyone

else.

► Make sure that the insertion tool is fully inserted

and the tool retainer is in a locked position before the machine is started.

► Check the locking function by pulling the inserted

tool outwards forcefully.

WARNING Moving or slipping insertion tool

An incorrect dimension of the inserted tool’s shank can result in that the inserted tool is lost or is slipping out during operation. Risk of severe injury or crushed hands and fingers.

► Check that the insertion tool has the shank length

and dimensions that the machine is intended for.

► Never use an insertion tool without a collar.

Operation, precautions

DANGER Explosion hazard

If an working tool comes into contact with explosives or explosive gases, an explosion could occur. When working on certain materials and when using certain materials in machine parts, sparks and ignition can occur. Explosions will lead to severe injuries or death.

► Never operate the machine in any explosive

environment.

► Never use the machine near flammable materials,

fumes or dust.

► Make sure that there are no undetected sources

of gas or explosives.

WARNING Unexpected movements

The inserted tool is exposed to heavy strains when the machine is used. The inserted tool may break due to fatigue after a certain amount of use. If the inserted tool breaks or gets stuck, there may be sudden and unexpected movement that can cause injuries. Furthermore, losing your balance or slipping may cause injury.

► Make sure that you always keep a stable position

with your feet as far apart as your shoulder width, and keeping a balanced body weight.

► Always inspect the equipment prior to use. Never

use the equipment if you suspect that it is damaged.

► Make sure that the handles are clean and free of

grease and oil.

► Keep your feet away from the inserted tool.

► Stand firmly and always hold on to the machine

with both hands.

► Never start the machine when it is lying on the

ground.

► Never ‘ride’ on the machine with one leg over the

handle.

► Never strike or abuse the equipment.

► Check regularly for wear on the insertion tool, and

check whether there are any signs of damage or visible cracks.

► Pay attention and look at what you are doing.

Safety and operating instructionsTEX 140PS, 150PE, 180PS, 190PE, 220PS, 230PE,

270PS, 280PE

+ 13 hidden pages

Atlas Copco 140PS, 150PE, 180PS, 190PE, 220PS Safety And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual