Atlas XENOTEST BETA+ Operating Instructions Manual

Operating Instructions
XENOTEST BETA+
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Operating instructions XENOTEST BETA+
Copyright
These operating instructions are protected by copyright. Rights resulting thereof, particularly reprint, photomechanical or digital postprocessing or reproduction, even in part, are only allowed with the written consent of ATLAS Material Testing Technology GmbH. This regulation does not apply to reproductions for in-plant use. The content of the operating instructions is subject to change without further notice. For translations into foreign lan­guages, the German version of the operating instructions is binding. 2004, ATLAS MTT GmbH • D-63589 Linsengericht • Germany
Trademarks
XENOTEST is a registered trademark of ATLAS Material Testing Technology GmbH. All other trademarks mentioned in the operating instructions are the exclusive property of the respective manufacturers.
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Operating instructions XENOTEST BETA+
Table of Contents
1. Safety instructions........................................................................... 6
1.1 Explanation of symbols ......................................................... 9
1.2 General safety instructions .................................................... 9
2. Delivery of the instrument... .......................................................... 11
2.1 Packaging .......................................................................... 11
2.2 Standard equipment ............................................................ 11
3. Location requirements ................................................................... 12
3.1 Room climate .....................................................................12
3.2 Room ventilation .................................................................12
3.3 Instrument exhaust air system .............................................12
3.4 Water supply system ..........................................................13
3.5 Space requirements ............................................................13
3.6 Dimension of the instrument and space requirements ............14
4. Description of the instrument.........................................................15
4.1 Front and right view .............................................................15
4.2 Rear and left view ................................................................16
4.3 View of the test chamber .....................................................17
4.4 View of the operating panel ..................................................18
5. Functional description ...................................................................19
5.1 Program control ..................................................................19
5.2 XENOCHROME filter system ...............................................19
5.3 Filter system overview .........................................................22
5.4 Ventilation system ..............................................................23
5.5 Spray and humidification system ..........................................24
5.6 Measuring and control sensor system ..................................25
5.7 Calibration sensor system ...................................................26
6. Start-up ..........................................................................................27
6.1 Initial start-up ......................................................................27
6.2 Checking the instrument components ...................................27
6.3 Installing / Removing Xenon lamps ........................................29
6.4 Replacing the filter system ..................................................31
6.5 Loading sample holders .......................................................32
6.6 Installing the XENOSENSIV sensor ......................................34
6.7 Filling the water reservoir .....................................................35
6.8 Connecting the irradiator cooling to the exhaust air system ....36
6.9 Setting up the interface ........................................................37
6.10 Power supply connection .....................................................37
6.11 Setting up the printer ...........................................................38
7. Operation.......................................................................................40
7.1 Menu structure of the instrument control ...............................40
7.2 Operating the touch screen..................................................41
7.3 Switching the instrument on.................................................42
7.4 Starting the test program .....................................................43
7.5 Adjusting the XENOSENSIV sensor .....................................44
7.6 Control without senors .........................................................46
7.7 Temperature fields ...............................................................47
7.8 Adjusting the test chamber humidity.....................................48
8. Shut-down .....................................................................................49
8.1 Switching the instrument off .................................................49
8.2 Switching the instrument off in an emergency........................49
8.3 Removing samples ..............................................................49
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Operating instructions XENOTEST BETA+
Contents
9. Troubleshooting ............................................................................. 50
9.1 Error messages and correction ............................................ 50
10. Maintenance .................................................................................. 52
10.1 Inspection .......................................................................... 52
10.2 Repairs .............................................................................. 52
10.3 Service............................................................................... 53
10.4 Cleaning ............................................................................. 55
11. Technical data ............................................................................... 56
12. Accessories.................................................................................... 57
13. Consumables................................................................................. 58
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Operating instructions XENOTEST BETA+
Tables
Fig. 1 Dimensions of the instrument and space requirements............14
Fig. 2 Front and right view ..............................................................15
Fig. 3 Rear and left view .................................................................16
Fig. 4 View of the test chamber ......................................................17
Fig. 5 View of the operating panel ...................................................18
Fig. 6 Control and output components.............................................19
Fig. 7 XENOCHROME filter system ................................................19
Fig. 8 Representation of the irradiation path.....................................20
Fig. 9 Diagram of the XENOCHROME filter system 300....................21
Fig. 10 Diagram of the XENOCHROME filter system 320....................21
Fig. 11 Ventilation system ...............................................................23
Fig. 12 Spray and humidification system ...........................................24
Fig. 13 Measuring and control sensor system ...................................25
Fig. 14 Installing the xenon lamps ....................................................29
Fig. 15 Removing the xenon lamps ...................................................30
Fig. 16 Loading the filter dome .........................................................31
Fig. 17 Installing / Removing the external cylinder..............................31
Fig. 18 Standard sample holder ........................................................32
Fig. 19 Loading sample holders ........................................................32
Fig. 20 Special 3-piece sample holderss ...........................................33
Fig. 21 Special 2-piece sample holders (bluescale) ............................33
Fig. 22 Installing the XENOSENSIV sensor .......................................34
Fig. 23 Filling the water reservoir ......................................................35
Fig. 24 Connecting the exhaust air system .......................................36
Fig. 25 Setting up the interface .........................................................37
Fig. 26 Power supply connection ......................................................37
Fig. 27 Setting up the printer ............................................................38
Fig. 28 Inserting a paper roll .............................................................38
Fig. 29 Menu structure ....................................................................40
Fig. 30 Touch screen .......................................................................41
Fig. 31 Basic functions ....................................................................42
Fig. 32 Switching the instrument on..................................................42
Fig. 33 Starting the test program ......................................................43
Fig. 34 Temperature fields of the XENOCHROME filter system............46
Fig. 35 Humidity diagram .................................................................47
Fig. 36 Switching the instrument off ..................................................48
Fig. 37 Installing / Removing the irradiation cooling air filter ................52
Fig. 38 Installing / Removing the sample chamber cooling air filter ......52
Fig. 39 Installing / Removing the dirt filter ..........................................53
Fig. 40 Cleaning the water reservoir ..................................................54
Figures
Tab. 1 XENOCHROME 300 ........................................................... 22
Tab. 2 XENOCHROME 320 ........................................................... 22
Tab. 3 Filter system overview ......................................................... 22
Tab. 4 Filter types .......................................................................... 31
Tab. 5-1 Troubleshooting ...................................................................50
Tab. 5-2 Troubleshooting ...................................................................51
Tab. 6 Accessories for XENOTEST BETA+ ......................................57
Tab. 7 Consumables ......................................................................58
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Operating instructions XENOTEST BETA+
1. Safety instructions
Notes for users These operating instructions describe the XENOTEST BETA weathering testing instrument.
Please note that only properly trained personnel with appropriate qualifications must work on this instrument:
• The XENOTEST BETA must be operated only by authorized, qualified personnel. The following persons are considered to be qualified personnel:
• Those who have obtained their knowledge through specialized training;
• Those who have been trained in the operation and operating features of
the XENOTEST BETA on the basis of these operating instructions;
• Those who, on the basis of their professional activities and professional
experience and training with regard to safety-related regulations are capable of assessing and recognizing potential work hazards.
• Only properly trained cleaning personnel must perform cleaning work to the instrument or its components.
• Please read these operating instructions carefully prior to the first use of the XENOTEST BETA in order to fully utilize the instrument's advantages and to avoid possible damage.
• Should a particular problem occur which you feel is not adequately treated in these operating instructions, we urge you for your own safety to contact your supplier.
ATLAS Material Testing Technology GmbH Vogelsbergstr. 22 D-63589 Linsengericht
Phone ++ 49 / 6051 / 707-140 Fax ++ 49 / 6051 / 707-149
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Operating instructions XENOTEST BETA+
1. Safety instructions
Notes for operators This instrument has been manufactured in accordance with the current state-of-the-art and
is operationally safe. Nonetheless, this instrument can pose hazards, particularly if it is ope­rated by inadequately trained personnel or if it is employed for other than its intended and designated purpose:
• For personnel responsible for working with this instrument, the employer shall prepare written instructions based on these operating instructions in a form that is easily un­derstandable and in the operators' native language (FRG: Accident Prevention Code, UVV VGB 1 § 7, 2).
• Please use this instruction manual to train your cleaning personnel regarding operation, and cleaning of the instrument.
• The contents of these operating instructions are subject to change at any time, without prior notification.
• The German version of these operating instructions remains binding for translations into foreign languages.
• For safety reasons, alterations to, or modifications of this instrument are prohibited.
• Store these operating instructions in the vicinity of the instrument in order to be able to refer to the safety information and important operating information at any time.
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Operating instructions XENOTEST BETA+
1. Safety instructions
1.1 Explanation of symbols
Symbols in the operating instructions:
WARNING! Non-observance may result in serious injuries
or death.
CAUTION! Non-observance may result in minor to
medium injuries or physical damage.
NOTE Provides application tips and useful
information.
Warning against hazardous solvents
Warning against hot surfaces
Warning against electric shock
Symbols on the instrument:
WARNING AGAISNT A HAZARDOUS SITE! Caution! Observe the operating instructions.
HOT SURFACE! Warning against the risk of burns.
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Operating instructions XENOTEST BETA+
1. Safety instructions
1.2 General safety instructions
Correct use
• XENOTEST BETA+ is used for exposing material samples to irradiation and weather.
• The instrument is suitable for continuous operation.
• XENOTEST BETA+ has been tested for electromagnetic compatibility and is suitable for installation in industrial applications.
Incorrect use
• XENOTEST BETA+ must not be operated in rooms that do not comply with the location requirements.
• Do not use tissues, substances or liquids as samples that are easily ignitable or explosive .
• Do not use tissues, substances or liquids as samples that release poisons.
Safety requirements
• DIN EN ISO 12100, Part 1, Part 2 Issue 2004-04 Safety of machinery
• DIN EN 61010, Part 1 Issue 2002-08 Safety regulations for electrically operated measuring, control and laboratory devices. General requirements
• DIN EN 61010-2-010 Issue 2004-06 Risks from partial control failures
• DIN EN 50178 (VDE 0160): 1998-04 Equipment of high-current systems with electronic resources
• DIN EN 60204 (DIN VDE 0113): Part 1 Issue 1998-11 Electric equipment of industrial machinery
• DIN EN 563 and DIN EN 60598 Part 2 - 24 Tab. 1 und 2 Burns from hot surfaces
• DIN EN 45635 Part 8 and DIN EN 11690-1 Risks from noise
• DIN EN 60947-1 Issue 1999-12 Low-voltage switching devices
• DIN EN 61508-3 Risks from software - Safety features
• DIN EN 60947-3 Issue 2001-12 Low-voltage switching devices
• DIN EN 50274 Issue 2002-11 and DIN EN 60529-1 Issue 2000-09 Safety for fingers and backs of hands
• DIN EN 61558-1 Issue 1998-07 Transformers, safety
• DIN EN 60950 Issue 2003-03 Information technology safety
• DIN EN 61326 EMV
• DIN EN 61000 EMV
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Operating instructions XENOTEST BETA+
1. Safety instructions
Safety devices
The XENOTEST BETA+ is equipped with safety switches and temperature sensors that monitor the individual functions.
• If the test chamber door is opened during operation, all functions are switched off.
• A thermoswitch monitors the heat build-up within the test chamber.
• A thermoswitch monitors the exhaust airflow. If the exhaust air temperature exceeds 120 °C, all functions are switched off.
• A float switch terminates all functions whenever the water reservoir filling level falls below a minimum quantity.
• If the Xenon irradiator fails to ignite after four attempts, the ignition process is cancelled.
After the instrument has been switched off due to a fault condition, the operation can be resumed only after the failure message has been acknowledged. An interrupted test will be resumed from the point where it had been interrupted.
Power supply connection
The XENOTEST BETA+ is supplied with electrical power through a power supply connection with:
• 400 V ± 10 %, (3P, N, PE), CEE (32 A, 5 poles., 6 h).
Disposal
• Please discard the packaging materials according to the applicable discarding guidelines. For a list of the used packaging materials, please refer to Section 2.1, "Packaging materials".
• Used instrument contain reusable materials. Therefore, before discarding instruments, contact your local magistrate or community office about the possibilities of recycling. From 1 September 2004, local community discarding codes will no longer apply but are replaced by the national implementation of the European Code WEEE (Waste Elec- trical and Electronic Equipement).
• Xenon irradiators can be shipped to ATLAS MTT GmbH to be discarded for a fee. All other components of the instrument can be recycled through regular channels.
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Operating instructions XENOTEST BETA+
2. Delivery of the instrument
2.1 Packaging
XENOTEST BETA+ is delivered in a stable packaging box. All packaging materials can be separated and are reusable.
• Packaging box made of plywood
• Steel bolts for securing the box and the box lid
• Polyethylene film (PE)
• Polyethylene foam (PE)
The following delicate components are packaged separately:
• Xenon irradiators
• XENOSENSIV sensor
• Exterior cylinder
2.2 Standard equipment
XENOTEST BETA+ is delivered in a non-operational state. For the start-up of the instrument, the separately packaged components must be installed. The instrument comes with the following standard equipment:
Basic instrument with functional units:
• Irradiation system with three air-cooled Xenon irradiators,
• Air volume control,
• Humidification / sprinkler system
Exterior cylinder and sample holder turntable:
• Exterior cylinder made of UV special glass
• Sample holder turntable for accommodating the sample holders
Measuring system consisting of:
• Sensor for measuring the chamber air temperature and humidity
• XENOSENSIV sensor for measuring the radiation intensity and the black standard temperature
• Protective plug for operation without XENOSENSIV sensor
• Adapter for installing the XENOSENSIV sensor in the test chamber
Technical documentation:
• Operating instructions
• Software documentation
• Spare parts list
NOTE - Testing equipment! For conducting weathering and irradiation
tests, additional sample holders and an optical filter system are required.
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Operating instructions XENOTEST BETA+
3. Location requirements
3.1 Room climate
Climatic requirements of the location:
During continuous operation, the heat emitted from the irradiator cooling causes a constant change of the room climate. Therefore, the instrument must be installed only in a sufficiently ventilated, dust-free room.
• Room temperature: between 18 °C and 25 °C
• Relative humidity: 50 % max
3.2 Room ventilation
The room where the instrument is installed must be connected to an air recirculation system with a capacity that ensures an incoming volume of air of at least 400 m³/h. The incoming air must be cleaned using a filter of filter class EU 4 The laboratory room must be kept free from dust.
3.3 Instrument exhaust air system
The irradiator cooling of the XENOTEST BETA+ must be connected to an exhaust air system. The irradiator cooling exhaust air can be routed directly into the open if the exhaust air sys­tem complies with the following:
• The exhaust air duct must be made of flexible, heat-resistant material since the exhaust air temperature can rise up to 120 °C.
• The length of the exhaust air duct must not exceed 3 m.
• The exhaust air duct must have a minimum diameter of 100 mm. The connecting sleeve at the XENOTEST BETA+ has a diameter of 100 mm.
• The exhaust duct must not have more than two 90° elbows.
• If a length of more than 3 m or more than two 90° elbows are required, an on-site exhaust air blower must be installed.
The exhaust air from the test chamber can be routed into the room where the instrument is located and recirculated by the room ventilation system.
NOTE - Function impairment If the maximal length of the exhaust air duct
and the permitted number of 90° elbows (max
2) are exceeded, the instrument exhaust air system may overheat. In this case, the safety devices of the XENOTEST BETA+ will interrupt the power supply of the instrument perma­nently.
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Operating instructions XENOTEST BETA+
3. Location requirements
3.4 Water supply system
For the humidification of the test chamber and for spraying the samples with water, the XENOTEST BETA+ requires treated water. This treated water circulates within a closed system; the system is fed from the instrument­integral reservoir or the used water is removed immediately from the XENOTEST BETA+. The water reservoir can either be filled manually or be connected to a water preparation system.
• Connection G 3/8 "
The treated water must have the following quality characteristics.
• Conductance < 5 µS/cm
• pH value 6-8
• max silicate content < 1 ppm
3.5 Space requirements
The instrument must be transported only by qualified expert personnel.
Install the device only on a sufficiently stable, non-combustible floor and align it horizontally.
• Weight of the device: approx 400 kg
NOTE - Ceiling load-bearing capacity If several instruments are to be installed in an
operating room, observe the static load-bearing capacity of the ceiling.
To ensure the accessibility of the instrument for repair, service, and maintenance work, keep sufficient distances around the instrument open (min 1 m on each side, see Fig. 1):
• Instrument dimensions: 900 x 1200 x 1800 mm (W x D x H)
CAUTION - Instrument overheating! The air exchange of the instrument is achieved
via air inlet and air outlet openings at the instrument top and at the side vent openings. If the air exchange is blocked, the constant con­duction of tests will be impaired because the safety devices will shut the instrument off. Also, the repeated shut-on/shut-off resulting thereof will shorten the life of the involved instrument components. Make sure that the vent openings are always clear!
• The operating room must have a minimal height of 2.5 m.
• Observe the minimal side distances. For the dimensions of the safety and service distances, please refer to Fig. 1.
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Operating instructions XENOTEST BETA+
3. Location requirements
3.6 Dimensions of the instrument and space requirements
A Front view B Side view C Top view D Service area space requirements
Fig. 1
All dimensions in mm
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Operating instructions XENOTEST BETA+
4. Description of the instrument
4.1 Front and right view
Fig. 2: Front view:
1 Communication ports 2 Operating panel with touch screen 3 Test chamber door with viewport 4 Test chamber with sample holder turntable 5 Irradiator unit with filter system 6 Access panel for water supply system 7 Container for treated water 8 Height-adjustable stand 9 Lock for water supply system access panel A Air inlet opening for irradiator cooler and
cooling system for electrical components with filter in door (see Technical Data)
Right view:
B Side door of electrical supply unit C Side door of electrical supply unit / humidifi-
cation system
D Test chamber ventilation exhaust air sleeve E Printer for test documentation F Main power switch for switching the device
on / off
G Test chamber door release
Fig. 2
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Operating instructions XENOTEST BETA+
Left view:
5 Side door of electrical supply unit / humidifi-
cation system
6 Side door of electrical supply unit
Fig. 3
4. Description of the instrument
4.2 Rear and left view
Fig. 3: Rear view:
1 Air inlet opening of test chamber cooling 2 Device backpanel cover 3 Connecting cable for device power supply 4 Water connection
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Operating instructions XENOTEST BETA+
4. Description of the instrument
4.3 View of the test chamber
Fig. 4: View of the chamber:
1 Sample holder mount with sample cage strap
(4) for accommodating the sample holder
2 XENOSENSIV sensor for measuring the
irradiation intensity and black standard tem­perature.
3 Spraye rod for spraying the samples 4 Filter system for generating specific light and
internally installed Xenon irradiators for irradiating the material samples
5 Integral sensor system for measuring temp-
erature and relative humidity in the test cham­ber
6 Sample holder for accommodating the samples 7 Spray rod release 8 Door seal
Fig. 4
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Operating instructions XENOTEST BETA+
4 Menu keys for activating the program modules 5 Numeric keypad for entering program parame-
ters and test values
Fig. 5
4. Description of the device
4.4 View of the operating panel
Operating panel with touch screen, Fig. 5:
1 Display for menu dialogs, status indicators, and
program parameters
2 Arrow keys for navigation through menus 3 Function keys for selecting basic functions:
ENTER: For confirming entered values
ESCAPE : For cancelling menu dialogs
START: For starting test programs
STOP: For interrupting tests
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