Atlas WB11 Installation And Operation Manual

PRINTING CHARACTERS AND SYMBOLS

Throughout this manual, the following symbols and printing characters are used to facilitate reading:

Indicates the operations which need proper care

Indicates prohibition

Indicates a possibility of danger for the operators

BOLD TYPE

Important information

WARNING: before operating the lift and carrying out any adjustment, read
carefully chapter 7 “installation” where all proper operations for a better
functioning of the lift are shown.

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CONTENTS

1 INTRODUCTION

1.1 - INTRODUCTION

1.2 MACHINE IDENTIFICATION DAT A

1.3 MANUAL KEEPING

2 GENERAL INFORMATION

2.1 GENERAL SAFETY

2.2 STANDARD SAFETY DVICES

2.3 INTENDED USE

2.4 GENERAL CHARATERISTICS

2.5 MACHINE DESCRIPTION

2.6 TECHNICAL SPECIFICATION

3 TRANSPORTATION, UNPACKING AND STORAGE

3.1 TRANSPORTATION

3.2 UNPACKING

3.3 STORAGE

4 COMMISSIONING

4.1 SPACE REQUIRED

4.2 SHAFT ASSEMBLY

4.3 WHEEL GUARD MOUNTING

4.4 ELECTRIC CONNECTION

5 CONTROL PANEL AND MENU FUNCTION

5.1. CONTROL PANEL

5.2 MENU FUNCTIONS

4

4
4
4

5

5
5
5
5
6
6

7

7
7
7

8

8
8
9
9

10
11
11

6 OPERATION OF THE WHEEL BALANCER

6.1 BASIC OPERATION INFORMATION

6.2 MOUNTING WHEEL ON SHAFT

6.3 WHEEL DATA ENTRY

6.4 BALANCING MODE

6.4.1 DYNAMIC MODE

6.4.2 STATIC MODE

6.4.3. STANDARD ALU MODE

6.4.4 UNBALANCE OPTIMIZATION (OPT)

7 SET UP

7.1 SELF-DIAGNOSIS

7.2 SELF-CALIBRATION

8 MAINTENANCE

9 ERRORS AND TROUBLE-SHOOTING

10 ELECTRIC DIAGRAM

12
12
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14
15
15
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18
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21

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CHAPTER 1 – INTRODUCTION

1.1 INTRODUCTION

Thank you for purchasing a product from the line of wheel balancer. The machine has been
manufactured in accordance with the very best quality principles. Follow the simple instructions
provided in this manual to ensure the correct operation and long life of the machine. Read the entire
manual thoroughly and make sure you understand it.

1.2 MACHINE IDENTIFICATION DATA

A complete description of the “Wheel balancer model” and the “Serial number” will make it easier for
our technical assistance to provide service and will facilitate delivery of any required spare parts. For
clarity and convenience, we have inserted the data of your machine in the box below. If there is any
discrepancy between the data provided in this manual and that shown on the name plate fixed to the
wheel balancer, the latter should be taken as correct.

LOGO

Type:
Volt Amp Kw
Ph Hz
Year of manufacturing:

1.3 MANUAL KEEPING

For a proper use of this manual, the following is recommended:

x Keep the manual near the lift, in an easily accessible place.
x Keep the manual in an area protected from the damp.
x Use this manual properly without damaging it.
x Any use of the machine made by operators who are not familiar with the instructions and

procedures contained herein shall be forbidden.

This manual is an integral part of the manual: it shall be given to the new owner if and when the
machine is resold.

The illustrations have been made out of prototypes pictures. It is therefore
possible that some parts or components of standard production differ from those
represented in the pictures.

TO THE READER

Every effort has been made to ensure that the information contained in this manual is correct, complete
and up-to date. The manufacturer is not liable for any mistakes made when drawing up this manual and
reserves the right to make any changes due the development of the product, at any time

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CHAPTER 2 – GENERAL INFORMATION

2.1 GENERAL SAFETY

x The wheel balancing machine should only be used by duly authorized and trained personnel.
x The wheel balancing machine should not be used for purposes other than those described in the

instruction manual.

x Under no way should the wheel balancing machine be modified except for those modifications

made explicitly by THE MANUFACTURER.

x Never remove the safety devices. Any work on the machine should only be carried out by

specialist personnel.

x Avoid using strong jets of compressed air for cleaning.
x Use alcohol to clean plastic panels or shelves (AVOID LIQUIDS CONTAINING SOLVENTS).
x Before starting the wheel balancing cycle, make sure that the wheel is securely locked on the

adapter.

x The machine operator should avoid wearing clothes with flapping edges. Make sure that

unauthorized personnel do not approach the machine during the work cycle.

x Avoid placing objects inside the base as they could impair the correct operation of the machine.

2.2 STANDARD SAFETY DVICES

x Stop key for stopping the wheel under emergency conditions.
x A wheel guard of high impact plastic that is designed to prevent the counterweights from flying

out in any directing except toward the floor.

x A switch interlock system prevents the machine from starting if the guard is not lowered and

stops the wheel whenever the guard is raised.

2.3 INTENDED USE

x This wheel balancer has been designed and manufactured exclusively for balancing wheel

with a maximum diameter of 1000mm and maximum weight of 65kg. The calibration system
is sufficient to cover different wheels from motorcycles to cars.

x In particular THE MANUFACTURER cannot be held responsible for any damage caused

through the use of wheel balancer for purposes other than those specified in this manual, and
therefore inappropriate, incorrect and unreasonable.

2.4 GENERAL CHARATERISTICS

x Automatic weight positioning where the balancing weight has to be applied
x Automatic and pedal-operated brake
x Automatic start/stop when the hood is lowered/raised
x STOP pushbutton to stop the machine immediately
x Static and dynamic balancing modes
x Four ALU modes
x Rapid optimization (OPT)
x Self-diagnosis
x Self-calibration
x Exceptional stability in reading the unbalance between planes
x Display in grams or ounces, in mm or inch

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x Anchor-down installation unnecessary

N

2.5 MACHINE DESCRIPTION

A: Control panel
B: Wheel weight tray/cover
C: Main switch
D: Cone holder
E: Machine body
F: Feet
G: Wheel guard
H: Quick locking nut
I: Cone adaptor
J: Wheel support shaft
K: Measuring gauge
L: Foot brake

Fig. 1

2.6 TECHNICAL SPECIFICATION

Max. wheel weight 75kg
Wheel diameter 39” (1000mm)
Rim diameter 10" - 26" (255 - 660mm)
Wheel width 1.5" - 20" (39 - 510mm)
Balancing precision

f1g
Resolution 1.4 degrees
Cycle time 7 s
Max. balancing speed 150 rpm
Power supply 110V/220V/230V-1Ph
Motor power 180w

oise level < 70 dbA

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CHAPTER 3 – TRANSPORTATION, UNPACKING AND STORAGE

3.1 TRANSPORTATION

x The machine must be transported in its original packaging

and kept in the position shown on the package itself.

x The packaged machine may be moved by means of a fork lift

truck of suitable capacity. Insert the forks at the points shown
in figure 2.

Fig. 2

3.3 UNPACKING

x Remove the protective cardboard and the nylon bag.
x Remove the fixing bolts from the packing pallet.
x Check that the equipment is in perfect condition, making sure that no parts are damaged or

missing. Use fig. 1 for reference.

If in doubt do not use the machine and contact your retailer.

3.3 STORAGE

Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a
temperature between -10°C and +40°C.

In the event of storage for long periods of time, be sure to disconnect all sources of power and grease
the clamp sliding guides on the turntable to prevent them from oxidizing.

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