Atlas SLP-7K User Manual

PRINTING CHARACTERS AND SYMBOLS
Throughout this manual, the following symbols and characters are used to facilitate reading:
Indicates the operations which need proper care
Indicates prohibition
Indicates a possibility of danger for the operators
Õ
Indicates the direction of access for motor vehicles to the lift
Important information
WARNING: before operating the lift and carrying out any adjustments, please read Chapter 7 “Installation” carefully. This chapter explains all of the proper operations for a better functioning lift.
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CONTENTS
1 GENERAL INFORMATION
2 PRODUCT IDENTIFICATION
3 PACKING, TRANSPORT AND STORAGE
4 PRODUCT DESCRIPTION
5 TECHNICAL SPECIFICATION
6 SAFETY
7 INSTALLATION
8 OPERATION AND USE
9 MAINTENANCE
10 TROUBLESHOOTING
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CHAPTER 1 – GENERAL INFORMATION
This chapter contains warning instructions to operate the lift properly and prevent injury to operators or objects.
This manual has been written to be used by shop technicians in charge of the lift (operator) and routine maintenance technician (maintenance operator).
The operating instructions are considered to be an integral part of the machine and must remain with it for its lifetime.
Read every section of this manual carefully before unpacking and operating the lift. It gives helpful information about:
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SAFETY OF THE OPERATORS
- SAFETY OF THE LIFT
- SAFETY OF LIFTED VEHICLES
The company is not liable for possible problems, damage, accidents, etc. resulting from failure to follow the instructions contained in this manual.
Only skilled technicians of AUTHORISED DEALERS or SERVICE CENTERS AUTHORIZED by the manufacturer shall be allowed to carry out lifting, transport, assembling, installation, adjustment, calibration, settings, extraordinary maintenance, repairs, overhauling and dismantling of the lift.
HE MANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGE TO PEOPLE, VEHICLES OR
T
OBJECTS IF SAID OPERATIONS ARE CARRIED OUT BY UNAUTHORIZED PERSONNEL OR THE LIFT IS IMPROPERLY USED
.
Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden.
1.1 MANUAL KEEPING
For a proper use of this manual, the following is recommended:
x keep the manual near the lift, in an easily accessible place. x keep the manual in an area protected from moisture. x use this manual properly without damaging it. x Any use of the machine made by operators who are not familiar with the instructions and
procedures contained herein shall be forbidden.
This manual is an integral part of the lift: it shall be given to the new owner if and when the lift is resold.
1.2 OBLIGATION IN CASE OF MALFUNCTION
In case of machine malfunction, follow the instructions contained in the following chapters
.
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1.3 CAUTIONS FOR THE SAFETY OF THE OPERATOR
Operators must not be under the influence of sedatives, drugs or alcohol when operating the machine.
Before operating the lift, operators must be familiar with the position and function of all controls, as well as with the machine features shown in the chapter “Operation and use”
1.4 WARNINGS
Unauthorized changes and/or modifications to the machine relieve the manufacturer of any liability for possible damages to objects or people. Do not remove or make inoperative the safety devices, this would cause a violation of safety at work laws and regulations.
Any other use which differs from that provided for by the manufacturer of the machine is strictly forbidden.
The use of non genuine parts may cause damage to people or objects
DECLARATION OF WARRANTY AND LIMITATION OF LIABILITY
The manufacturer has paid proper attention to the preparation of this manual. However, nothing contained herein modifies or alters, in any way, the terms and conditions of manufacturer agreement by which this lift was acquired, nor increase, in any way, manufacturer’s liability to the customer.
TO THE READER
Every effort has been made to ensure that the information contained in this manual is correct, complete and up-to date. The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time.
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CHAPTER 2 – PRODUCT IDENTIFICATION
d
The identification data of the machine are shown in the label placed on the control unit.
LOGO
Type: ………. Model: ………. Serial Number: ………. Year of manufacturing: ………. Capacity: ………. Voltage: ………. Power: ……….
Use the above data both to order spare parts and when getting in touch with the manufacturer (inquiry). The removal of this label is strictly forbidden.
Machines may be updated or slightly modified from an aesthetic point of view and, as a consequence they may present different features from these shown, this without prejudicing what has been describe herein.
2.1 WARRANTY CERTIFICATE
The warranty is valid for a period of 12 months starting from the date of the purchase invoice. The warranty will come immediately to an end when unauthorized modifications to the machine or parts of it are carried out. The presence of defects in workmanship must be verified by the Manufacturer’s personnel in charge.
2.2 TECHNICAL SERVICING
For all servicing and maintenance operations not specified or shown in these instructions, contact the dealer where the machine was purchased or the Manufacturer’s Commercial Department.
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CHAPTER 3 - PACKING, TRANSPORT AND STORAGE
Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out packing, lifting, handling, transport and unpacking operations.
3.1 PACKING
The packing of the lift is delivered in following components:
¾ N. 2 base units packed in a steel frame, wrapped up in non-scratch waterproof material and
sealed with 2 straps
¾ N. 1 power unit packed in a plywood box ¾ N. 4 drive-on ramps wrapped up in non-scratch waterproof material, including N. 4 rubber
pads, N. 4 hydraulic hoses and N. 8 anchor bolts.
(If requested, optional accessories are available to satisfy each customer’s requirements).
The average weight of the package is 2,300 LBS.
3.2 LIFTING AND HANDLING
When loading/unloading or transporting the equipment to the site, be sure to use suitable loading (e.g. cranes, trucks) and hoisting means. Be sure also to hoist and transport the components securely so that they cannot drop, taking into consideration the package’s size, weight and center of gravity and it’s fragile parts.
Hoist and handle only one package at a time
3.3 STORAGE AND STACKING OF PACKAGES
Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a temperature between 14°F and 104°F. Stacking is not recommended: the package’s narrow base, as well as its considerable weight and size make it difficult and hazardous.
3.4 DELIVERY AND CHECK OF PACKAGES
When the lift is delivered, check for possible damage due to transport and storage; verify that what is specified in the manufacturer’s confirmation of order is included. In case of damage in transit, the customer must immediately inform the carrier of the problem. Packages must be opened paying attention not to cause damage to people (keep a safe distance when opening straps) and parts of the lift (be careful the objects do not drop from the package when opening).
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CHAPTER 4 - PRODUCT DESCRIPTION
4.1 LIFT (ref. Figure 1)
The lift has been designed for the lifting of motor-vehicles and for making them stand at any level between the minimum and maximum height. The maximum lifting weight, including any additional load on the vehicle, is as specified on the serial plate. All mechanical frames, such as platforms, extensions, base frames and arms have been built in steel plate to make the frame stiff and strong while keeping a low weight The electro hydraulic operation is described in detail in chapter 8. This chapter describes the lift’s principal elements, allowing the user to be familiar with the machine. As shown in figure 2, the lift is composed of two platforms: P1 (1) and P2 (2) each equipped with the drive-on/off ramps (3) which can be locked to the platforms as extensions, anchored to the ground by means of bases (4). Platforms are linked to the base by means of a scissor lifting system. The lifting system of each platform is composed of N.4 arms: two inferior (5) and two superior (6), and a couple of cylinders: master (7) and slave (8). The mechanical safety (9) is built on each runway and can be locked and released by means of the air cylinder. Motion is transmitted by a lever system, from the cylinders to the lever (10). Lowering and lifting are carried out by means of a control unit (11), placed next to the lift. Two limit switches are installed on the P2 base: one for the top position and one for the safety height, protected by a cover (12).
Figure 1 - LIFT
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4.2 OPERATION
Platform lifting is carried out by the hydraulic unit which acts upon the cylinders. The platforms are raised simultaneously owing cross feeding of the hydraulic cylinders. Lowering, even though electrically controlled, is carried out by the weight of both the platforms and the load lifted. The hydraulic system is protected by a max pressure valve thus preventing pressure from exceeding the maximum fixed safety limit. Whenever the lift has to be lowered to the ground and the lowering button is pressed, the lift will stop at about 16 inches from the ground. In this way, the operator must verify that neither persons nor objects are within the safety area. If so, the final lowering button can be pressed and the lift will be completely lowered. A beep sound is heard during the last travel.
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CHAPTER 5 - TECHNICAL SPECIFICATION
5.1 SIZE AND MAIN FEATURES (ref. Figure 2)
C
APACITY
Maximum lifting height 74" (6' 2") Minimum height of lift 4 3/8" Length of the platform 56 ¼" Width of platforms 23 ½" Width between platforms Adjustable up to 31" Overall length 78" Maximum overall width 78 ½" Lifting time 50 s Lowering time 50 s Noise level 70 dB(A)/1m Total weight of the lift 2,300 LBS. Working temperature
5.2 ELECTRIC MOTOR
7,000 LBS.
14 °F y 104 °F
Voltage 230V/220V-1Ph Power 2.2 KW N° Poles 2 Speed 2800 rpm Motor enclosure type B14 Insulation class IP 54
Motor connection must be carried out referring to the attached wiring diagrams (Fig. 5). The motor direction of rotation is shown in the label placed on the motor. Before use of the lift, make sure to check if the motor specification shown in the nameplate of the motor conforms to the local electric supply. If there is over 10% fluctuation on the electrical power supplyˈit is suggested to use the voltage stabilizer to protect the electrical components and system from failure.
5.3 PUMP
Type Gear Flow rate 2.1 cm3/g 4.8 cm3/g Continuous working pressure 210 bar – 230 bar Peak pressure 250 bar
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