Atlas RIV912 Operating Instructions Manual

Download

RIV912

PULL-TO-STROKE SPIN-PULL TOOL

FOR RIVET NUTS FROM #4-40 TO 1/2” aNd M3 TO M12

aNd RIVET STUdS #8-32 TO 5/16” aNd M4 TO M8

OPERaTINg INSTRUcTIONS

Instruction Manual - RIV912

2 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

NOTE: THE RIV912 TOOL COMES WITHOUT NOSE ASSEMBLY KITS. NOSE ASSEMBLY KITS HAVE TO BE ORDERED SEPARATELY ACCORDING TO THE USER NEEDS.

1. Kit assembly with toothed ring nut (wrench is no longer necessary).

2. Tie rods are now replaced by commercial screws.

3. One position trigger mechanism.

4. Light weight.

5. Convenient.

6. The adjustment ring can be blocked using the nut.

7. Easily adjusted after tooling changeover.

PennEngineering • www.pemnet.com 3

Instruction Manual - RIV912

GENERAL INFORMATION

MANUFACTURER

Rivit S.r.l. was born in 1973, it produces and distributes in Fasteners and Tools for Fixings (tools for rivets and rivet nuts). The Company boasts much technical experience and offers a wide range of products related to fastening systems.

ASSISTANCE

In case you need any assistance concerning the use and the maintenance of the tool, or in case you need to order any spare parts, you shall contact your local authorised dealer (or Rivit S.r.l. directly) specifying the identiﬁcation/ serial numbers of the tool, written on its outer casing.

CERTIFICATION AND EC MARKING

The tool is manufactured in compliance with the European Directives, which are in force when the tool itself is put on the market. As the tool is not included in ENCLOSURE IV of DIRECTIVE 2006/42/EC, Rivit S.r.l. issues a selfcertiﬁcation to apply the EC marking.

WARRANTY

The warranty has a validity of 12 months, as of the date indicated on the invoice. The warranty only covers replaced parts; labor is not included. The following are not covered by warranty: standard accessories and tool damages caused by:

• transport and/or handling, user’s mistakes,

• failed servicing/maintenance, as indicated in section 7 of this manual,

• faults and/or breakages that are not attributable to tool anomalies,

• normal consumption of consumables.

The warranty is invalidated both in case of unauthorized tampering/replacements of tool components and in case of use of accessories, tools or consumables different to those recommended by the manufacturer, which could even

cause injuries to the tool’s user.

Rivit S.r.l. assumes responsibilities only if the tool is originally defective, but declines all forms of responsibility if the user fails to follow the instructions given.

OPERATING SYSTEM

The hydro-pneumatic RIV912 tool, with oil pressure regulation, is designed to place female threaded inserts (from #4-40 to 1/2” and M3 to M12) and male threaded inserts (from #8-32 to 5/16” and M3 to M8). The hydro-pneumatic system and the mechanical components used inside the RIV912, when compared with other riveting tools, are more reliable. There is less wear and tear of the components, consequently the tool will last much longer and work better. The technical solutions adopted make the RIV912 more compact and lighter.

MANUAL STRUCTURE

This instruction manual must be read with particular attention by the Customer, as the correct pre-arrangement, installation and use of the tool, are the correct basis for a good relationship between Manufacturer and Customer.

PURPOSE AND CONTENTS

The manual herein has the purpose of providing the Customer with all the information needed not only to use the tool correctly, but also to manage it self-sufﬁciently and safely. It includes information concerning technical aspects, operation, maintenance, spare parts and safety.

Users and Qualiﬁed Technicians must read the instructions given herein thoroughly before starting to use the tool. If you have any doubts on the meaning of the instructions given, please do not hesitate to contact Rivit S.r.l.

for further explanations.

4 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

RECEIVERS

The manual herein has been written for both the operators and the technicians enabled to service the tool. Operators must not carry out jobs reserved to service and/or qualiﬁed technicians. Rivit S.r.l. is not liable for any damage deriving from the failed observance of this rule.

PLACING OF THE MANUAL

This instruction manual must be kept near the tool, inside a dedicated container and, above all, away from liquids or anything else that may compromise its legibility.

OPERATING SYSTEM

The hydro-pneumatic RIV912 tool, with oil pressure regulation, is designed to place the following fasteners:

• Female threaded rivet nuts (from #4-40 to 1/2” and M3 to M12)

• Male threaded rivet studs (from #8-32 to 5/16” and M4 to M8)

The hydro-pneumatic system and the mechanical components used in the inside structure of the RIV912, when compared with other riveting tools, result to be much more reliable. A tool feature is a reduction of the problems caused by the wear and tear of the components, and consequently the tool will last much longer and work better. The technical solutions adopted make the RIV912 more compact and lighter: the result is a very handy tool.

VIBRATION

When used correctly, the tool does not produce any dangerous vibration.

NOISE LEVEL

The tool is designed and manufactured in such a way that the noise level is very low. The weighed equivalent continuous acoustic pressure level A in the operator position is indeed below 80 dB (A). This information can allow the tool user to better evaluate the possible risks of danger.

TECHNICAL DATA

The following table provides the technical data and features of the tool, to which you must refer when contacting the ATLAS® Technical Assistance Department at PennEngineering.

TECHNICAL DATA AND FEATURES

AIR WORKING PRESSURE 90 PSI / 6 BAR MAX AIR PRESSURE 70 to 100 PSI / 5 to 7 BAR AIR CONSUMPTION 457.5 cu. in.

PER CYCLE AT 6 BAR 7.5 liter MAX STROKE .256” / 6.5 mm MAX. AXIAL PULLING LOAD 4721 lbs @ 90 PSI 21 kN @ 6 BAR MOTOR SPEED (SPIN ON) 1600 rpm MOTOR SPEED (SPIN OFF) 2000 rpm WEIGHT 5 lbs. / 2.3 kg VIBRATIONS < 2.5 m/s2 NOISE LEVEL 78.5 dB (A)

PennEngineering • www.pemnet.com 5

Instruction Manual - RIV912

NOSE ASSEMBLIES AND STANDARD ACCESSORIES

The nose assemblies stated hereafter refers to standard tools. Any special tool could consequently require special parts, different than those listed.

REF. PART NUMBER QTY DESCRIPTION

1 3440900 1 RIV912-HYDRO-PNEUMATIC TOOL FOR INSERTS (IN PVC CASE) 2 2533800 1 EMERGENCY AND STROKE REGULATION PIN 3 0207300 1 UNIVERSAL KEY 4 3064400 1 HYDRAULIC OIL TYPE ISO VG 32 100CC 5 4091400 1 RUBBER PROTECTION — — 1 INSTRUCTION MANUAL

OPTIONAL ACCESSORIES

Depending on the fastener style, different accessories are available.

6 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR SPECIAL HEAD. EXTENSION ON REQUEST: NOT INCLUDED IN THE STANDARD ACCESSORIES

The nose assemblies stated hereafter refers to standard tools. Any special tool could consequently require special parts, different than those listed.

REF. PART NUMBER QTY DESCRIPTION

1 3531800 1 KIT 912 - SPECIAL EXTENDED HEAD

REF. PART NUMBER QTY DESCRIPTION

2 3446600 1 90 MM EXTENDED SLEEVE 3 3446900 1 90 MM INTERNAL EXTENDED SLEEVE

You can reach a total head extension of 6.5”/165 mm with the above two items.

PennEngineering • www.pemnet.com 7

OPTIONAL TOOLING

For Blind Threaded Insert Installation.

NOSE ASSEMBLY PART NUMBERS

Instruction Manual - RIV912

Nose Assembly SHCS / Mandrel

#4-40 4326700 #6-32 3755100 IN-14328 (100/box) #8-32 3755500 IN-03190 (100/box) #10-24 — IN-08823 (100/box) #10-32 3755900 IN-07085 (100/box) 1/4-20 3756100 IN-05336 (100/box) 1/4-28 — IN-08057 (100/box) 5/16-18 3756300 IN-04153 (100/box) 5/16-24 — IN-10834 (100/box) 3/8-16 3756700 IN-15776 (100/box) 3/8-24 — IN-16488 (50/box) 1/2-13 4361600 — M3 3441100 IN-06219 (200/box) M4 3441200 IN-03023 (200/box) M5 3441300 IN-03038 (200/box) M6 3441400 IN-13128 (200/box) M8 3441500 IN-21070 (100/box) M10 3441600 IN-03088 (100/box) M12 3441700 —

(1) Replacement mandrels sold in box quantities shown above.

Part No. For Part No. For

Thread

Complete Insert Replacement

Size

MC-91251A078 (50/box)

(1)

Nose assembly screws into here

Insert Nose Assembly

HEAD RING NUT

Can be ordered separately. Part number 0327700.

8 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT #4-40

REF. PART NUMBER QTY DESCRIPTION

1 4326700 1 KIT FOR BLIND THREADED INSERT #4-40 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 4326300 1 HEAD WITH RING NUT FOR #4-40 SCREW 3 4326400 1 ADAPTER FOR #4-40 SCREW (HOLE Ø 3.0) 4 MC-91251A078 (50/box) 1 SOCKET CAP SCREW #4-40 X 1.5” 5 4326500 1 HEXAGONAL JOINT WITH SPRING FOR #4-40 SCREW

PennEngineering • www.pemnet.com 9

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT #6-32

REF. PART NUMBER QTY DESCRIPTION

1 3755100 1 KIT FOR BLIND THREADED INSERT #6-32 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 3755200 1 HEAD WITH RING NUT FOR #6-32 SCREW 3 3753300 1 ADAPTER FOR #6-32 SCREW (HOLE Ø 3.6) 4 IN-14328 (100/box) 1 SOCKET CAP SCREW #6-32 X 1.5” 5 3753400 1 HEXAGONAL JOINT WITH SPRING FOR #6-32 SCREW

10 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT #8-32

REF. PART NUMBER QTY DESCRIPTION

1 3755500 1 KIT FOR BLIND THREADED INSERT #8-32 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 3755600 1 HEAD WITH RING NUT FOR #8-32 SCREW 3 3753800 1 ADAPTER FOR #8-32 SCREW (HOLE Ø 4.2) 4 IN-03190 (100/box) 1 SOCKET CAP SCREW #8-32 X 1.5” 5 3753900 1 HEXAGONAL JOINT WITH SPRING FOR #8-32 SCREW

PennEngineering • www.pemnet.com 11

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT #10-32

REF. PART NUMBER QTY DESCRIPTION

1 37555900 1 KIT FOR BLIND THREADED INSERT #10-32 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 3755600 1 HEAD WITH RING NUT FOR #10-32 SCREW 3 3471700 1 ADAPTER FOR #10-32 SCREW (HOLE Ø 5.0) 4 IN-07085 (100/box) 1 SOCKET CAP SCREW #10-32 X 2.25” 4 IN-08823 (100/box) 1 SOCKET CAP SCREW #10-24 X 2.25” 5 3472000 1 HEXAGONAL JOINT FOR #10-32 SCREW

12 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT 1/4-20

REF. PART NUMBER QTY DESCRIPTION

1 3756100 1 KIT FOR BLIND THREADED INSERT 1/4-20 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 3756200 1 HEAD WITH RING NUT FOR 1/4-20 SCREW 3 3754600 1 ADAPTER FOR 1/4-20 SCREW (HOLE Ø 6.5) 4 IN-05336 (100/box) 1 SOCKET CAP SCREW 1/4-20 X 2.25” 4 IN-08057 (100/box) 1 SOCKET CAP SCREW 1/4-28 X 2.25” 5 3754700 1 HEXAGONAL JOINT FOR 1/4-20 SCREW

PennEngineering • www.pemnet.com 13

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT 5/16-18

REF. PART NUMBER QTY DESCRIPTION

1 3756300 1 KIT FOR BLIND THREADED INSERT 5/16-18 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 3756400 1 HEAD WITH RING NUT FOR 5/16-18 SCREW 3 3755300 1 ADAPTER FOR 5/16-18 SCREW (HOLE Ø 8.1) 4 IN-04153 (100/box) 1 SOCKET CAP SCREW 5/16-18 X 2.25” 4 IN-10834 (100/box) 1 SOCKET CAP SCREW 5/16-24 X 2.25” 5 3755000 1 HEXAGONAL JOINT FOR 5/16-18 SCREW

14 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT 3/8-16

REF. PART NUMBER QTY DESCRIPTION

1 3756700 1 KIT FOR BLIND THREADED INSERT 3/8-16 SOCKET HEAD CAP SCREW

KIT COMPOSITION

REF. PART NUMBER QTY DESCRIPTION

2 3756800 1 HEAD WITH RING NUT FOR 3/8-16 SCREW 3 IN-15776 (100/box) 1 SOCKET CAP SCREW 3/8-16 X 2.5” 3 IN-16488 (50/box) 1 SOCKET CAP SCREW 3/8-24 X 2.5” 4 3755700 1 HEXAGONAL JOINT FOR 3/8-16 SCREW

PennEngineering • www.pemnet.com 15

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT 1/2-13

REF. PART NUMBER QTY DESCRIPTION

1 4361600 1 KIT FOR BLIND THREADED INSERT 1/2-13

KIT COMPOSITION

2 3 4 5 6 7

REF. PART NUMBER QTY DESCRIPTION

2 4378400 1 M8X6 SOCKET CAP SCREW NUT 3 4378500 1 M8 - 1/2-13 UNC DOUBLE THREAD BUSH 4 4378600 1 HEAD (HOLE Ø 8.1) 5 3472600 1 ADAPTER (HOLE Ø 8.1) 6 4187000 1 M8X70 SOCKET HEAD CAP SCREW 8.8, UNI 5931 7 3472900 1 HEXAGONAL JOINT FOR M8 SCREW

16 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT M3

REF. PART NUMBER QTY DESCRIPTION

1 3441100 1 KIT FOR BLIND THREADED INSERT M3 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 3457500 1 HEAD WITH RING NUT FOR M3 SCREW 3 3457400 1 ADAPTER FOR M3 SCREW 4 IN-06219 (200/box) 1 SOCKET CAP SCREW M3X40 12.9 UNI5931/DIN912 5 3466200 1 HEXAGONAL JOINT WITH SPRING FOR M3 SCREW

On request, we can provide a longer screw than the standard one.

REF. PART NUMBER QTY DESCRIPTION

4a 2193500 1 SOCKET CAP SCREW M3X50 12.9 UNI5931/DIN912

PennEngineering • www.pemnet.com 17

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT M4

REF. PART NUMBER QTY DESCRIPTION

1 3441200 1 KIT FOR BLIND THREADED INSERT M4 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 3470200 1 HEAD WITH RING NUT FOR M4 SCREW 3 3466300 1 ADAPTER FOR M4 SCREW 4 IN-03023 (200/box) 1 SOCKET CAP SCREW M4X55 12.9 UNI5931/DIN912 5 3470600 1 HEXAGONAL JOINT WITH SPRING FOR M4 SCREW

On request, we can provide a longer screw than the standard one.

REF. PART NUMBER QTY DESCRIPTION

4a 4186400 1 SOCKET CAP SCREW M4X65 12.9 UNI5931/DIN912

18 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT M5

REF. PART NUMBER QTY DESCRIPTION

1 3441300 1 KIT FOR BLIND THREADED INSERT M5 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 3471800 1 HEAD WITH RING NUT FOR M5 SCREW 3 3471700 1 ADAPTER FOR M5 SCREW 4 IN-03038 (200/box) 1 SOCKET CAP SCREW M5X55 12.9 UNI5931/DIN912 5 3472000 1 HEXAGONAL JOINT FOR M5 SCREW

On request, we can provide a longer screw than the standard one.

REF. PART NUMBER QTY DESCRIPTION

4a 4285500 1 SOCKET CAP SCREW M5X65 12.9 UNI5931/DIN912

PennEngineering • www.pemnet.com 19

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT M6

REF. PART NUMBER QTY DESCRIPTION

1 3441400 1 KIT FOR BLIND THREADED INSERT M6 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 3472200 1 HEAD WITH RING NUT FOR M6 SCREW 3 3472100 1 ADAPTER FOR M6 SCREW 4 IN-13128 (200/box) 1 SOCKET CAP SCREW M6X55 12.9 UNI5931/DIN912 5 3472500 1 HEXAGONAL JOINT FOR M6 SCREW

On request, we can provide a longer screw than the standard one.

REF. PART NUMBER QTY DESCRIPTION

4a 4285300 1 SOCKET CAP SCREW M6X65 12.9 UNI5931/DIN912

20 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT M8

REF. PART NUMBER QTY DESCRIPTION

1 3441500 1 KIT FOR BLIND THREADED INSERT M8 SOCKET HEAD CAP SCREW

KIT COMPOSITION

4 5

REF. PART NUMBER QTY DESCRIPTION

2 3472700 1 HEAD WITH RING NUT FOR M8 SCREW 3 3472600 1 ADAPTER FOR M8 SCREW 4 IN-21070 (100/box) 1 SOCKET CAP SCREW M8X60 12.9 UNI5931/DIN912 5 3472900 1 HEXAGONAL JOINT FOR M8 SCREW

On request, we can provide a longer screw than the standard one.

REF. PART NUMBER QTY DESCRIPTION

4a 2192800 1 SOCKET CAP SCREW M8X65 12.9 UNI5931/DIN912

PennEngineering • www.pemnet.com 21

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT M10

REF. PART NUMBER QTY DESCRIPTION

1 3441600 1 KIT FOR BLIND THREADED INSERT M10 SOCKET HEAD CAP SCREW

KIT COMPOSITION

REF. PART NUMBER QTY DESCRIPTION

2 0329000 1 HEAD WITH RING NUT FOR M10 SCREW 3 IN-03088 (100/box) 1 SOCKET CAP SCREW M10X60 12.9 UNI5931/DIN912 4 3441800 1 HEXAGONAL JOINT FOR M10 SCREW

On request, we can provide a longer screw than the standard one.

REF. PART NUMBER QTY DESCRIPTION

3a 2428500 1 SOCKET CAP SCREW M10X70 12.9 UNI5931/DIN912 3b 4180100 1 SOCKET CAP SCREW M10X1.25X60 12.9 UNI5931/DIN912

22 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED INSERT M12

REF. PART NUMBER QTY DESCRIPTION

1 3441600 1 KIT FOR BLIND THREADED INSERT M12 SOCKET HEAD CAP SCREW

KIT COMPOSITION

3 4

REF. PART NUMBER QTY DESCRIPTION

2 0329000 1 HEAD WITH RING NUT FOR M12 SCREW 3 4316200 1 TOOTHED BLOCKING RING NUT 4 3473100 1 SOCKET CAP SCREW M12X60 12.9 UNI5931/DIN912 5 3441800 1 HEXAGONAL JOINT FOR M12 SCREW

PennEngineering • www.pemnet.com 23

Instruction Manual - RIV912

KIT FOR DOUBLE START THREAD INSERT Ø10

REF. PART NUMBER QTY DESCRIPTION

1 4311900 1 KIT FOR DOUBLE START THREAD INSERT Ø10

KIT COMPOSITION

REF. PART NUMBER QTY DESCRIPTION

2 0329000 1 HEAD WITH RING NUT FOR M10 SCREW 3 4309700 1 SOCKET CAP SCREW, SPECIAL DOUBLE START THREAD Ø 10X65 4 3472900 1 HEXAGONAL JOINT FOR M8 SCREW

24 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

OPTIONAL TOOLING

For Blind Threaded Stud Installation.

NOSE ASSEMBLY PART NUMBERS

Nose Assembly

#8-32 4361900 #10-24 4362000 1/4-20 4362100 5/16-18 4362200 M4 3442300 M5 3442400 M6 3442500 M8 3442600

Part No. For

Thread

Complete Stud

Size

Nose assembly screws into here

Stud Nose Assembly

Kits are sold separately. A different kit is required for each thread size.

The tool is available with different kinds of head assemblies.

HEAD RING NUT

Can be ordered separately. Part number 0327700.

PennEngineering • www.pemnet.com 25

KIT FOR BLIND THREADED STUD #8-32

REF. PART NUMBER QTY DESCRIPTION

1 4361900 1 KIT FOR BLIND THREADED STUD #8-32

KIT COMPOSITION

Instruction Manual - RIV912

2 3 4

REF. PART NUMBER QTY DESCRIPTION

2 2561200 1 HEAD WITH RING NUT FOR #8-32 STUD (HOLE Ø 4.25) 3 4377000 1 TIE ROD FOR #8-32 STUD 4 3441800 1 HEXAGONAL JOINT

26 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED STUD #10-32

REF. PART NUMBER QTY DESCRIPTION

1 4362000 1 KIT FOR BLIND THREADED STUD #10-32

KIT COMPOSITION

2 3 4

REF. PART NUMBER QTY DESCRIPTION

2 2561300 1 HEAD WITH RING NUT FOR #10-32 STUD (HOLE Ø 5.1) 3 4376700 1 TIE ROD FOR #10-32 STUD 4 3441800 1 HEXAGONAL JOINT

PennEngineering • www.pemnet.com 27

KIT FOR BLIND THREADED STUD 1/4-20

REF. PART NUMBER QTY DESCRIPTION

1 4362100 1 KIT FOR BLIND THREADED STUD 1/4-20

KIT COMPOSITION

Instruction Manual - RIV912

2 3 4

REF. PART NUMBER QTY DESCRIPTION

2 4376800 1 HEAD WITH RING NUT FOR 1/4-20 STUD (HOLE Ø 6.5) 3 4376900 1 TIE ROD FOR 1/4-20 STUD 4 3441800 1 HEXAGONAL JOINT

28 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED STUD 5/16-18

REF. PART NUMBER QTY DESCRIPTION

1 4362200 1 KIT FOR BLIND THREADED STUD 5/16-18

KIT COMPOSITION

2 3 4 5

REF. PART NUMBER QTY DESCRIPTION

2 2700500 1 HEAD WITH RING NUT FOR 5/16-18 STUD (HOLE Ø 8.1) 3 4316200 1 TOOTHED LOCKING RING NUT 4 4376200 1 TIE ROD FOR 5/16-18 STUD 5 3441800 1 HEXAGONAL JOINT

PennEngineering • www.pemnet.com 29

KIT FOR BLIND THREADED STUD M4

REF. PART NUMBER QTY DESCRIPTION

1 3442300 1 KIT FOR BLIND THREADED STUD M4

KIT COMPOSITION

Instruction Manual - RIV912

3 4

REF. PART NUMBER QTY DESCRIPTION

2 2561200 1 HEAD WITH RING NUT FOR M4 STUD 3 3441900 1 TIE ROD FOR M4 STUD 4 3441800 1 HEXAGONAL JOINT FOR M4 SOCKET CAP SCREW STUD

30 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED STUD M5

REF. PART NUMBER QTY DESCRIPTION

1 3442400 1 KIT FOR BLIND THREADED STUD M5

KIT COMPOSITION

3 4

REF. PART NUMBER QTY DESCRIPTION

2 2561300 1 HEAD WITH RING NUT FOR M5 STUD 3 3442000 1 TIE ROD FOR M5 STUD 4 3441800 1 HEXAGONAL JOINT FOR M5 SOCKET CAP SCREW STUD

PennEngineering • www.pemnet.com 31

KIT FOR BLIND THREADED STUD M6

REF. PART NUMBER QTY DESCRIPTION

1 3442500 1 KIT FOR BLIND THREADED STUD M6

KIT COMPOSITION

Instruction Manual - RIV912

3 4

REF. PART NUMBER QTY DESCRIPTION

2 2561400 1 HEAD WITH RING NUT FOR M6 STUD 3 3442100 1 TIE ROD FOR M6 STUD 4 3441800 1 HEXAGONAL JOINT FOR M6 SOCKET CAP SCREW STUD

32 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

KIT FOR BLIND THREADED STUD M8

REF. PART NUMBER QTY DESCRIPTION

1 3442600 1 KIT FOR BLIND THREADED STUD M8

KIT COMPOSITION

3 4

REF. PART NUMBER QTY DESCRIPTION

2 2700500 1 HEAD WITH RING NUT FOR M8 STUD 3 4316200 1 TOOTHED LOCKING RING NUT 4 3442200 1 TIE ROD FOR M8 STUD 5 3441800 1 HEXAGONAL JOINT FOR M8 SOCKET CAP SCREW STUD

PennEngineering • www.pemnet.com 33

SPARE PARTS

Instruction Manual - RIV912

34 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

REF. PART NUMBER QTY DESCRIPTION REF. PART NUMBER QTY DESCRIPTION

1 3542500 1 HANDLE CASING 23 4175300 2 SCREW

2 3540700 1 ENGINE UNIT 24 41761 1 BOTTOM

3 3539900 1 OUTER CONE 25 4175600 1 AIR HOSES KIT WITH O-RING 6 PIECES

4 4172400 1 TOOTHED BLOCKING RING NUT M3-M10 26 4175500 1 ROTATING PIN + SKIMMER

5 4174200 1 QUICK KIT WITH SPRING 26b 3097900 1 SKIMMER WASHER

6 4277200 1 RING NUT (LOCK NUT) 27 4175400 1 OIL PISTON

7 4174300 1 GASKET KIT + SEEGER 4 PIECES 28 4175700 1 OIL CAP KIT WITH O-RING

8 4174400 1 SCREW + WASHER 29 4175800 1 ENGINE PROTECTION KIT 11 PIECES

9 4176500 1 ENGINE CASING 30 4175900 1 WASHER KIT 3 PIECES

10 4174500 1 TRIGGER KIT 5 PIECES 31 4176000 1 COMPLETE STEM GUIDE KIT 4 PIECES

11 4174600 1 KIT WITH O-RINGS 6 PIECES 32 3542900 1 AIR CONNECTION THREAD

1/8” + 1/4” GAS + ALUMINUM WASHER

12 2542200 1 ROD 33 4176200 1 PNEUMATIC PISTON KIT WITH O-RING 6

PIECES

13 4175000 1 O-RING KIT 4 PIECES 34 4176300 1 O-RING KIT 4 PIECES

14 3094100 1 SPRING 35 3543700 2 SCREW

15 4174700 1 SPACER 36 4176400 1 NUTS - WASHERS - O-RING KIT 8 PIECES

16 4174800 1 SPRING 37 3543400 1 CAP WITH O-RING

17 3096400 1 SCREW 38 3543100 1 PNEUMATIC CASING

18 4174900 1 STROKE TOP 39 3543200 1 RUBBER BASE

19 3545600 4 SCREW 40 3543000 1 TRACTION PIPE

20 3096900 1 BALL 41 4191300 1 O-RING KIT 4 PIECES

21 4175100 1 O-RING DISPENSER KIT 9 PIECES 42 4176600 1 BAFFLE KIT 5 PIECES (WITH SPRING)

22 4175200 1 DISTRIBUTOR 43 4176700 1 VALUE UNIT WITH O-RING 7 PIECES

44 4277300 1 SAFETY RING

You can order separately:

• Deflector ref. 42a (part number 3544000) belonging to kit ref. 42 (part number 4291600).

PennEngineering • www.pemnet.com 35

QUICK KIT COMPLETE WITH SPRING

QUICK KIT COMPLETE WITH SPRING WITHOUT TOOTHED RING NUT

Instruction Manual - RIV912

TOOTHED RING NUT ASSEMBLED ON THE TOOL

SPECIAL TOOTHED RING NUT FOR SOCKET CAP SCREW M8 NO NEED FOR REDUCTION (PART NUMBER 3472600) (OPTIONAL)

Hole Ø 8

REF. PART NUMBER QTY DESCRIPTION 1 4174200 1 QUICK KIT COMPLETE WITH SPRING 2 4176900 1 QUICK KIT WITH SPRING AND WITHOUT TOOTHED RING NUT 3 4172400 1 TOOTHED RING NUT M3 - M10 4 4280300 1 SPECIAL TOOTHED RING NUT, HOLE Ø 8

36 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

MOTOR UNIT SPARE PARTS (KIT 2)

Part number 3540700.

REF. PART NUMBER QTY DESCRIPTION REF. PART NUMBER QTY DESCRIPTION 1 3240500 1 PLANET WHEEL HOLDER 9 3327300 1 BEARING 2 3238400 3 PLANET WHEEL 10 3327400 1 REAR PLATE 3 3326800 1 SPACER 11 3523400 1 ROTOR 4 3326900 1 FRONT PLATE 12 3327500 1 BEARING 5 3327000 1 STATOR 13 3327600 1 CROWN WHEEL 6 3327100 5 FIN 14 3327700 1 BEARING 7 3327200 1 ROLLER 15 3327800 1 SNAP RING

NOTE: When placing an order, always reference the part number and the description.

RUBBER PROTECTION FOR RIV912 ENGINE

Part number 4091400.

Rubber protection must be removed before tool adjustment.

Adjust the stroke of the tool. If necessary, lock the button after adjustment using the M4 x 4 nut with the 2 mm allen key.

Reassemble the rubber protection.

ORDERING SPARE PARTS

Only local authorized dealers are allowed to repair the tool. Otherwise, contact the ATLAS® Technical Assistance Department of PennEngineering, where qualiﬁed engineers can help to solve any problems.

PennEngineering • www.pemnet.com 37

Instruction Manual - RIV912

GENERAL WARNINGS

The operator must read carefully the information given in the present manual, especially with regard to the safety precautions listed in this chapter. The operator must also observe the warnings listed below:

• The tool shall be used exclusively by trained personnel.

• The tool and the work area shall be kept clean and tidy.

• The tool shall be rested upright on the rubber base on a at surface to prevent it from falling.

• The tool shall only be used in normal operating conditions.

• The user shall wear suitable clothing taking care to avoid entanglement of loose parts, ties, long hair, cleaning

rags etc. in the tool itself.

• When using the tool, the operator and others nearby should wear safety glasses to protect against fastener

ejection. We also recommend wearing gloves when using the tool.

• The user shall use the accessories supplied when servicing and/or adjusting the tool.

• The plates applied on the tool by Rivit S.r.l. shall not be removed or altered.

• Unauthorized personnel shall not be allowed to touch the tool.

• Make sure that the air supply hoses are correctly sized.

• Do not drag the tool holding it by the hose when it is connected to the power supply. Keep the hose away from

sources of heat and from sharp objects.

• Remember to remove service or adjustment keys after having making a repair and/or adjustment.

• Before disconnecting the compressed air hose from the tool, ensure it is not pressurized.

• Disconnect the air supply before cleaning or making tool repairs.

• Air supply must be disconnected before making tool repairs and cleaning.

• When lling with oil, only use uids with the characteristics indicated herein.

• If you should accidentally spill oil on your skin, rinse and wash thoroughly with soap and water.

• Where possible, you are recommended to use a safety balance to support the tool.

• Pay attention to possible risk of whiplash with the air supply hoses.

• Do not operate the tool when it is directed towards anyone.

INTENDED USE

The tool is designed exclusively to be used with female threaded type inserts with thread sizes #4-40 to 1/2” / M3 to M12 and male threaded type studs #8-32 to 5/16” / M4 to M8.

UNINTENDED USE

The tool shall not be used:

• In explosive or aggressive atmosphere or when there is an excessive amount of dust or oil in the air.

• In atmosphere subject to the risk of re.

• When it is exposed to weather conditions.

RESIDUE RISK

During the normal working cycle and when servicing the tool, the operators are exposed to some residue risks which, due to the nature of the operations to be carried out, cannot be totally eliminated.

It is therefore absolutely crucial not to exceed the maximum pressure indicated in the technical data section on page 5.

38 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

IDENTIFICATION/SERIAL NUMBER

Model and serial number etched in the outer casing

Adhesive label indicating the tool model, the name of the manufacturer and the EC marking

HANDLING

The tool can be hand carried. It is recommended to store the tool in its case after using it. The tool can be transported safely if is has been correctly put away in its case.

Damages to the tool caused during transport and/or handling are not covered by WARRANTY. Repairs or replacements of damaged parts are at Customer’s charge.

STORAGE

If you are not going to use the tool for a long time, you must put it away according to the following suggestions:

• Store the tool indoors.

• Protect the tool from impacts and stresses by keeping it in its case.

• Protect the tool from damp and excessive heat.

• Keep the tool away from corrosive substances.

CONNECTIONS

To avoid problems when starting the tool, observe the following:

PNEUMATIC

The pneumatic line is connected by a quick-release coupling hose to be attached to the air connection, thread size

1/4”, supplied with the tool. The air supply hose must be exible and must meet the safety requirements of the tool.

AIR SUPPLY

The air supply line must be free from dirt and moisture to prevent early wear of moving components on the tool. Therefore, it is recommended to use dry air: i.e. not greased.

PRELIMINARY CHECKS

Before putting the tool into service you need to make a few inspections and checks in order to prevent errors or accidents while starting it.

• Check if the tool has been damaged during transportation.

• Check if the compressed air hose is accurately connected to the air supply line.

• Check if the tool turns freely and if the motor runs freely.

PennEngineering • www.pemnet.com 39

Instruction Manual - RIV912

OPERATORS

The tool is designed to be used by one operator only. Tool operators must satisfy the requirements stated hereafter (or they must be informed and trained accordingly). They must be aware of the manual herein and of all information relevant to safety:

• They must have some general and technical education, to a sufcient level to be able to understand the manual

and to interpret the drawings and the diagrams correctly.

• They must be acquainted with the safety rules, and with the industrial-safety and technical instructions.

• They must have an overall knowledge of the line and of the factory in which the tool is installed.

• They must know how to act in case of emergency, where to nd the individual protection means and how to use

them correctly. Together with the above-mentioned requirements, the service technicians must also have appropriate technical training.

MOTOR SCREWING ROTATES NONSTOP

When the rotating pin (26 part number 4175500) is broken and you replace it, the motor may rotate continuously, which means that the shaft (12 part number 3542200) is too long; in this case it will have to be shortened by a few tenths to obtain the closure of the ball (20 part number 3096900). When the air is on, the shaft shall have no end

oat.

MOTOR UNSCREWING DOES NOT ROTATE

Unlike the situation above, the shaft is too short and it has to be replaced with a new one, tting it without end oat,

with the air on, in order to obtain the closure of the ball (20 part number 3096900).

40 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

TOOL PREPARATION AND SCREW REPLACEMENT

The following instructions are indicative, in order to avoid breaking the screw when setting the insert on the tool. You should use a calliper when adjusting the stroke.

With the air connected, put the insert close to the nut and grip it.

Stroke regulator

WARNING: The black part must not protrude more than 12 mm, or it may get stuck and not unscrew

Keeping the trigger pushed, block the regulation ring-nut

Set the tool according to the insert you have to install, and follow the table on the tool.

When the air is connected you can adjust it up to 6.0 mm with a 1.0 mm stoke remaining. If you close the protrusion to 5.0 mm, the stoke will be 0.

PennEngineering • www.pemnet.com 41

Instruction Manual - RIV912

SCREW REPLACEMENT

WARNING!!!

Tool setting and screw replacement must be carried out with the tool disconnected from air supply time.

Between the casting and the nut, there must be a distance of 1.5 mm for motor unscrewing.

NOTE: Hereunder instructions are relevant to KIT assembling and disassembling.

TO UNSCREW THE KIT HOLDER QUICK RING

Tool setting and screw replacement must be carried out with the tool disconnected from air supply time.

Press small buttons with two ﬁngers, pushing them inside the hole while simultaneously unscrewing the ring.

TO REPLACE SCREWS:

Unscrew the toothed ring 1 from the tool. Insert joint 2. Insert screw 3. Insert screw adapter 4. Screw the toothed ring 1 making sure that the screw (or tie rod) rotates, then try and ﬁnd the most suitable joint (see intended ring). Screw on 5 and 6.

42 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

(1) Insert is stuck.

(2) Keep the trigger pressed

and rotate to help loosen.

(3) If this does not work.

(4) Disconnect the air hose.

(5) Insert the Emergency Regulation Pin in the proper holes, manually unscrewing the tool.

PennEngineering • www.pemnet.com 43

Instruction Manual - RIV912

MAINTENANCE

Maintenance operations must be carried out with the tool stopped and disconnected from the pneumatic supply line.

Warnings:

• Thetoolmaintenanceinstructionsmustbefollowedcarefully.

• Toensuresafetyandperfecttoolefciency,itisrecommendedtouseexclusivelyORIGINALspareparts.

CLEANING

It is a good rule to completely clean and grease the tool on a periodic basis (depending on the type and frequency of use). These operations must be carried out at least once a year.

Shut-off all sources of power to the tool. The operator must wear and use suitable personal protections before starting to clean the tool.

ORDINARY MAINTENANCE

In order to prevent stoppages and faults of the tool, an ordinary maintenance (including inspections, checks and operations) must be scheduled to keep the following under systematic control:

• Stateoflubricationofthetool.

• Stateofwearofconsumableparts.

REFILLING THE HYDRAULIC CIRCUIT WITH OIL

The hydraulic circuit needs to be reﬁlled with oil after a continuous use, and when you notice a reduction in the tool stroke.

4 mm allen spanner (Ref. 8)

Screw + washer (Ref. 8)

5 mm allen spanner. Remove cap and relevant washer.

Proceed as follows (see photo above):

• Disconnect the airline from the tool inlet.

• Unscrew cap with relevant washer 27.

• Put the tool in horizontal position and slowly pour in the hydraulic oil (ISO VG 32 type) 84 until the circuit is full.

• Screw cap back on, together with relevant washer 27.

• Connect the tool to compressed air line and start up a couple of idle cycles. Stop pulling the trigger and slowly

loosen screw 8 allowing the surplus oil to come out; screw again screw 8 and the tool is ready to be used. Wear gloves when managing the oil.

Do not throw the old oil outdoors. Hand it over to an authorized waste disposal center. Warning!: Ifyoushouldaccidentallyspilloilonyourskin,washandrinsethoroughlywithsoapandwater.

44 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

HOW TO PREPARE, SERVICE AND ASSEMBLE THE TOOL

Inserted engine piston.

If possible, the air must not be lubricated to keep from removing the grease from the o-rings in the motor piston. To keep the tool in good working condition, we recommend routine maintenance, disassembling and greasing the mentioned pieces with grease for gaskets. The tool work well with dry air.

PARTS SUBJECT TO WEAR

On a periodic basis check the rubber base for wear, as this is what ensures the stability of the tool. If it should need replacing, order the spare base from PennEngineering indicating the year/serial number of the tool. On a periodic basis check the screws and heads for wear and, if necessary, replace them as indicated.

PennEngineering • www.pemnet.com 45

FAULT DIAGNOSIS

Instruction Manual - RIV912

CAUSE

No traction.

Air leaks from the engine (M), with

air on (4) and (3).

Pressing the trigger you start the

piston traction, but the piston return

is slower or absent; air leaks from

the mufer (6).

SOLUTION

Tool needs oil.

Remove the engine cover (M), remove the bottom (1) and check that hole Ø 0.8 is open.

Remove the engine cover (M): a substantial leak of air means that o-ring Ø 30 (4) is broken. If only a small quantity of air comes out of the small tubes (5) you have to replace the o-rings.

If air leaks from the two holes (2) make sure that o-rings are not broken or worn.

If there are no leaks from the engine (M), you must check the lubrication, greasing the o-rings (3) and (4).

Make sure that you have all the above components, clean the

mufer (6) with air, grease and reassemble everything. In case cleaning do does not work, you need to replace the mufer (6). If air

still leaks, replace the o-ring (7).

46 PennEngineering • www.pemnet.com

Instruction Manual - RIV912

CAUSE

Motor screwing

Quick kit assembly

SOLUTION

Unlike the situation above, the shaft is too short and it has to be

replaced with a new one, tting it without end oat, with the air on,

in order to obtain the closure of the ball (20 part number 3096900).

When assembling the quick kit (code 4176900), with air off, make sure to create an axial space of 1.5mm allowing the pin to move freely.

PennEngineering • www.pemnet.com 47

Instruction Manual - RIV912

FAULT DIAGNOSIS AND REPAIRS

REPAIRS

To ensure the operational efﬁciency and safety of the tool, all repair jobs shall be carried out exclusively by the local authorized dealer or by the Technical Assistance Service of PennEngineering.

REQUESTING ASSISTANCE

For any information concerning Use, Maintenance, Installation, Repair etc., PennEngineering is at the Customer’s

full disposal for all enquiries. When making inquiries, the customer is requested to be absolutely clear and to always refer to this Manual.

DISMANTLING INSTRUCTIONS

When disposing the tool you need to separate the plastic parts, which are to be disposed of in compliance with current Regulations. As for the bulk metal part of the tool, simply split-up the steel parts from those in other metals or alloys and send to be melted down and recycled. The oil drained from the tool must not be thrown outdoors but handed over to an authorized oil disposal center.

48 PennEngineering • www.pemnet.com

Atlas RIV912 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual