Atlas PWB 50 Use And Maintenance Instruction Manual
PWB 50PWB 50
Use and maintenance instruction manual
English
PWB50
3
INDEX
Introduction 5
1.0 Foreword 6
1.1 General 6
1.2 Manual pourpose 6
1.3 Where And How To Keep The Manual 7
1.4 Manual Upgrades 7
1.5 Collaboration With Users 7
1.6 Manufacturer’s Responsibility And Warranty 7
1.6.1 Terms Of Warranty 8
1.7 Technical Assistance Service 8
1.8 Copyright 8
2.0 Safety rules 9
2.1 General notes 9
2.2 Symbols 9
2.3 Denitions of “operator” and “specialised technician” 9
2.4 Personal protection devices (ppd) 10
2.5 Protection devices to wear 10
2.6 General warnings 11
2.7 Emergencies 11
2.7.1 First aid 11
2.7.2 Fire-ghting measures 12
2.7.3 Airborne noise emission 12
2.7.4 Operator working position 12
3.0 Unpacking and positioning 12
3.1 Visual inspection 12
3.2 Checking the machine and equipment supplied 12
3.3 Unpacking 13
3.4 Packing list 13
3.5 Storage 13
3.6 Handling 14
3.7 Removing the pallet 14
3.8 Positioning 15
3.8.1 Warnings for positioning 15
4.0 Installation 16
4.1 Cleaning 16
4.2 Ambient characteristics 16
4.3 Fitting the adapters 16
4.4 Electrical connection 17
4.4.1 Safety rules 17
4.4.2 Pneumatic connection 17
5.0 Residual risks 18
6.0 Machine Description 19
6.1 Purpose 19
6.2 Technical Specications 20
6.3 Dimensions 20
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7.0 Starting 20
8.0 Control Panel 23
9.0 Use Of The Wheel Balancer 24
9.1 Presetting Of Wheel Dimensions 24
9.1.1 Et (This Function Is Available Only In The Absence Of The La Sonar) 25
9.1.2 Modifying Set Dimensions 26
9.1.3 Automatic Width (Option) 26
9.2 Measurement Result 27
9.3 Static Unbalance 27
9.4 Exact Positioning Of The Adhesive Weight By Means Of The Gauge With Clips 27
9.5 Split Function (Unbalance Resolution) 28
9.6 Double Operator Program 29
9.7 Automatic Minimization Of Static Unbalance 30
10.0 Setup 31
10.1 Menu 31
10.2 Unbalance Optimisation 32
10.3 Opposite Position 33
10.4 Self-Diagnostics 33
10.5 Calibration 34
10.6 Automatic Gauges Calibration 35
10.6.1 Rim Distance Gauge 35
10.6.2 Diameter Gauge 36
10.6.3 Width Sonar (Option) 37
11.0 Diagnostics 38
11.1 Inconsistent Unbalance Readings 38
11.2 Alarm Signal 38
12.0 Maintenance 41
12.1 General 41
12.1.1 Introductory Notes 41
12.1.2 Safety Rules 41
12.1.3 Replacing Fuses 41
13.0 Disposal 42
13.1 Disposing Of The Balancer 42
13.2 Disposing Of Electronics Components 42
14.0 Spare Parts 42
14.1 Identication And Ordering Method 42
15.0 Attached Documentation 42
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INTRODUCTION
We thank you for purchasing one product included in our range of wheel-balancers.
The machine is manufactured exploiting the best of quality principles.
To ensure correct operation and long life of the machine, all you need to do is follow these simple instructions, which
shall be read and fully understood in every single part.
DETAILS OF THE WHEEL-BALANCERS
When contacting our Service Department or when requesting spare parts, please provide a complete description of the
Model of the tyre changer and its Serial Number.
For the sake of simplicity and commodity, the details of your tyre changer are written in the space below.
If the details given in this manual do not match those written on the nameplate of your tyre changer, those written on
the nameplate are the ones to be considered valid.
DETAILS OF THE MANUFACTURER:
- Consult the Declaration of conformity and the data nameplate (tted on the machine)
NAMEPLATE DATA
This manual is an integral part of the machine.
Before you use the tyre changer, read the warnings and instructions given in this manual carefully and thoroughly,
because they provide important information on safe use and maintenance.
Keep this manual with care for future consultation
NOTE: some of the illustrations shown in this manual have been taken from pictures of prototypes.
Consequently, some parts or components of the machines of standard production may differ from what is illustrated.
FAC-SIMILE
2018
230
: PWB50
93
0.65
6
1.0
FOREWORD
WARNING
THIS MANUAL IS AN INTEGRAL PART OF THE INSTALLATION MANUAL
WHICH SHOULD BE CONSULTED CONCERNING STARTING AND USING THE
MACHINE SAFELY. READ CAREFULLY BEFORE CONTINUING.
1.1 General
The machine has been constructed in conformity with the current EC Directives and the technical standards
implementing the requirements, as stated in the declaration of conformity issued by the manufacturer and
attached to the manual.
This publication, hereinafter simply referred to as ‘manual’, contains all the information required to safely use
and service the machine referred to in the Declaration of Conformity.
This appliance, hereinafter is generically referred to as ‘machine’.
The manual addresses operators instructed on the precautions to take in relation to the presence of electric
current and moving devices.
This publication is intended for all ‘users’ who as far as within their competence need to and/or are obliged to
give instructions to others or operate on the machine themselves.
These persons can be identified as follows:
- operators directly involved in transporting, storing, installing, using and servicing the machine from when it is
put on the market until when it is scrapped;
- direct private users.
The original Italian text of this publication constitutes the only reference to resolve any interpretation
controversies related to the translation into the European Community languages.
This publication forms an integral part of the machine and must therefore be kept for future reference until final
dismantling and scrapping of the machine.
1.2 Purpose of the manual
This manual, and the installation manual, contains the instructions required to use the machine safely and carry
out routine maintenance work.
Any calibrations, adjustments and extraordinary maintenance operations are not considered in this document
as they may only be performed by the service engineer who must work on the machine according to the
technical and rated characteristics for which it was built.
Though it is fundamental to read this manual, it cannot replace skilled technical staff who must be adequately
trained beforehand.
The foreseen use and configurations of the machine are the only ones allowed by the manufacturer; do not
attempt to use the machine in a different way.
Any other use or configuration must be agreed in advance with the manufacturer in writing and in this case an
annex will be attached to this manual.
For use, the user must also comply with the specific workplace legislation in force in the country where the
machine is installed.
The manual also refers to laws, directives, etc., that the user must know and consult in order to accomplish the
goals that the manual sets out to achieve.
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1.3 Where and how to keep the manual
This manual (and relative attachments) must be kept in a safe and dry place and must always be available for
consultation.
Make a copy and keep it in the archive.
When exchanging information with the manufacturer or the technical assistance staff authorised by the former,
quote the rating plate information and the serial number of the machine.
This manual must be kept for the entire lifetime of the machine, and if necessary (e.g.: damage making all
or some of it illegible, etc.) the user must request another copy exclusively from the manufacturer, quoting the
publication code indicated on the cover.
1.4 Manual upgrades
This manual is an integral part of the machine and reflects the state of the art at the moment it was put on the
market. The publication complies with the directives in force on that date; the manual cannot be considered
inadequate as a result of regulatory updates or modifications to the machine.
Any manual upgrades that the manufacturer may see fit to send to users will become an integral part of the manual
and must be kept together with it.
1.5 Collaboration with users
The manufacturer will be pleased to provide its customers with any further information they may require and will
consider proposals for improving this manual in order to more fully satisfy the requirements it was written for.
In case of transfer of ownership of the machine, which must always be accompanied by the use and
maintenance manual, the original user must inform the manufacturer of the name and address of the
new user in order to allow it to send the new user any communications and/or updates deemed to be
indispensable.
This publication is the property of the Manufacturer and may not be fully or partly reproduced without
prior written agreement.
1.6 Manufacturer’s responsibility and warranty
In order to make use of the manufacturer’s warranty, the user must scrupulously observe the precautions
contained in the manual, in particular he must:
- never exceed the limits of use of the machine;
- always constantly and carefully clean and service the machine;
- have the machine used by people of proven capacity and attitude, adequately trained for the purpose.
The manufacturer declines all direct and indirect liability caused by:
- use of the machine in a different way from that indicated in this manual
- use of the machine by people who have not read and fully understood the contents of this manual;
- use in breach of specific regulations in force in the country of installation;
- modifications made to the machine, software and operating logic, unless authorised by the manufacturer in
writing;
- unauthorised repairs;
- exceptional events.
Transfer of the machine to a third party must also include this manual; failure to include the manual
automatically invalidates all the rights of the purchaser, including the terms of warranty, where applicable.
If the machine is transferred to a third party in a country with a different language from the one written in this
manual, the original user shall provide a faithful translation of this manual in the language of country in which
the machine will operate.
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1.6.1 Terms of warranty
The Manufacturer guarantees the machines it manufacturers against all manufacturing or assembly faults for 12
(twelve) months from the date of collection or delivery.
The Manufacturer undertakes to replace or repair any part which it deems to be faulty free of charge at its factory,
carriage paid.
If a Manufacturer’s repairman (or a person authorised by the same) is required to work at the user’s facilities, the
relative travel expenses and board and lodging shall be charged to the user.
The free supply of parts under warranty is always subject to the faulty part being inspected by the manufacturer
(or a person authorised by the same).
The warranty is not extended following repairs or other work done to the machine.
The warranty does not cover damage to the machine deriving from:
- transport;
- neglect;
- improper use and/or use not in compliance with the instructions in the operating manual
- incorrect electrical connections.
The warranty is invalidated in case of:
- repairs made by people who were not authorised by the manufacturer;
- modifications that were not authorised by the manufacturer;
- use of parts and/or equipment that were not supplied or approved by the manufacturer;
- removal or alteration of the machine identification plate.
1.7 Technical assistance service
For any technical service operation, contact the manufacturer directly or an authorised dealer always quoting the
model, the version and the serial number of the machine.
1.8 Copyright
The information contained in this manual may not be disclosed to third parties. Partial or total duplication,
unless authorised by the Manufacturer in writing, through photocopying, duplication or other systems, including
electronic acquisition, is breach of copyright and can lead to prosecution.
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2.0 SAFETY RULES
2.1 General notes
WARNING
Before performing any operation on the machine, carefully read through the entire
manual,paying particular attention to this chapter.
The machine has been designed and constructed in observance of the CE requirements taking into account normal
and reasonably foreseeable use.
The machine has been constructed for the application stated in the user manual attached hereto.
It is not permitted for any reason whatsoever to use the machine for purposes different from those for which it was
designed nor to use it in ways different from those described in this manual.
The various operations must be performed according to the criterion and the chronology described in this manual.
2.2 Symbols
Throughout this manual dangerous operations are highlighted with graphic symbols to draw the reader’s attention.
WARNING
This warning indicates possible occurrence of an event that may lead to serious
injury or extensive damage to the machine if adequate precautionary
countermeasures are not taken.
2.3 Denitions of “operator” and “specialised technician”
Any professional person who is to access the machine for operation and routine maintenance is dened as an
“operator”.
This means persons who have knowledge of the operating and maintenance procedures of the machine and
have the following qualications:
1. training that authorises operation according to the safety standards in relation to the risks deriving from the
presence of electrical power and moving devices and the risks related to manual load handling.
2. Trained to use the personal protection devices and basic rst aid training.
The employer must assign a suitable person to operate the machine in accordance with the laws in force, assessing
his or her psycho-physical health, personal education, training and experience, as well as knowledge of the standards,
requirements and provisions for accident prevention.
In addition, the operator assigned based on the above must be specically trained for use of the machine and any
accessories.
Finally, the operator must read through this manual.
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2.4 Personal protection devices (ppd)
WARNING
During machine installation and use it is strictly prohibited to operate without the
protection devices described In this paragraph.
The persons that are to operate on and/or work in proximity of the machine may not wear clothes with wide sleeves,
laces, belts, bracelets or anything else that may pose a potential risk. Long hair must be tied up to prevent any risk.
2.5 Protection devices to wear
The following protection devices must be worn.
Insulated safety shoes with rubber sole
and reinforced tip
Use: always
Protective gloves
Use: always
Goggles
Use: always
Working clothes
Use: always
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2.6 General warnings
CAUTION:
The machine generates, uses and may irradiate energy and radio frequency. If not
installed and used in accordance with the instructions in this manual, it may cause
interference with radio communications.
▪ The machine must be installed, maintained and used according to the instructions given in this manual and according
to the procedures given from case to case.
▪ The employer must train the operators for safe installation, use and maintenance of the machine.
▪ Only specialised and specically trained persons are to be allowed access to the machine for any extraordinary
maintenance operation.
▪ Before operating on the electrical parts of the machine cut the power.
▪ For the duration of maintenance, “Work in progress” signs must be posted in the department in such a way that
they are visible from all the access areas.
▪ Always operate with due caution and wear the personal protection devices (PPD).
▪ The machine (and any accessory devices) must always be connected to earth to discharge short-circuit currents and
electrostatic voltages. The mains voltage must correspond to the value shown on the machine identi cation plate. It
is inadvisable to use cable extensions/socket adaptors. When the machine is not used, disconnect it from the mains
by pulling the plug from the socket.
▪ Before carrying out any operation stop the machine.
▪ In the event of re, do not use water but only powder or carbon dioxide re extinguishers.
▪ It is strictly prohibited to deposit combustible material in the vicinity of the machine.
▪ Do not deactivate the safety devices or ignore warnings and alarms, be they communicated by the software or by
warning labels xed on the installation. Should the plates, adhesive labels, decals or any other warning sign on
the machine deteriorate they must be replaced.
▪ It is not permitted for any reason whatsoever to modify, tamper with or alter the machine structure, the devices
tted, the operating sequence, etc. without prior consultation with the manufacturer.
▪ All the routine and extraordinary maintenance operations must be recorded in the logbook noting down the date,
time, type of operation, name of the operator and any other useful information.
▪ In the event of faults or malfunctioning, contact your local distributor or the manufacturer. All the repair operations
must be performed by qualied technicians.
▪ It is strictly prohibited to clean the internal and external electrical parts of the wheel balancer with water.
▪ Exclusively use alcohol to clean the machine. Do not use any other chemical product. Do not under any circumstances
blast with compressed air.
▪ Do not leave the machine exposed to the rain or the elements. The ambient storage and operating conditions must
meet the requirements set out in the chapter INSTALLATION.
▪ In the event of failure, deformation or malfunctioning of the safety devices, immediately replace them; “Makeshift”
repairs are strictly prohibited. Use only original spare parts for which the machine has been designed and constructed.
▪ The machine and the workplace must be kept perfectly clean.
▪ When the maintenance operations have been completed, before restoring the power supply, carefully check that
you have not forgotten tools and/or other materials in the machine operating area. In any event, also during operation,
no object may be placed on the protection shield.
2.7 Emergencies
2.7.1 First aid
For any rst aid follow the corporate regulations and conventional procedures.
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2.7.2 Fire-ghting measures
Do not use water to extinguish res, but only powder or carbon dioxide extinguishers. Preferably use extinguishers
lled with a special powder for metal res.
2.7.3 Airborne noise emission
The machine noise, measured with the machine empty, is constantly contained at levels below 70 dB(A).
During operation the machine noise is subordinate to the background noise in the workplace, the presence of other
machines and other factors that cannot be assessed by the manufacturer in advance.
The user therefore needs to make a phonometric measurement of the noise emitted by the machine during normal
operation, and provide for personal protection devices (headsets) if the noise emission exceeds the threshold laid
down in the regulations in force in the country where the machine is used.
2.7.4 Operator working position
During balancing the operator must stand in front of the control console and avoid standing in front of the wheel during
the balancing cycle.
3.0 UNPACKING AND POSITIONING
3.1 Visual inspection
The packaging must be intact upon receipt, i.e.:
▪ There must not be any sign of collision or breakage
▪ There must not be any sign that it was exposed to sources of heat, ice,
water, etc.
▪ There must not be any sign of tampering.
Any deformations indicate that the machine was knocked about during
transport and may compromise proper machine functioning.
3.2 Checking the machine and equipment supplied
The main body of the machine, the relative accessories and the equipment
supplied (as agreed with the manufacturer) must be in perfect condition.
The supply is carefully checked before shipment, nevertheless it is advisable
to check upon receipt that it is complete and in order.
Check that:
▪ The shipping data (addressee, number of packages, order number, etc.) correspond to the accompanying
documentation.
▪ The technical-legal documentation provided with the machine includes the instruction manual for the type of
machine to be installed as well as the EC declaration of conformity or, alternatively, the declaration of the
manufacturer.
INFORMATION
In the event of defects and/or missing material immediately notify the manufacturer
and follow his instructions before proceeding with installation and startup.
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3.3 Unpacking
Operate as follows to unpack the machine:
1. Cut the plastic safety straps
2. Open the top of the cardboard box
3. Remove the top protection
4. Remove any protective corner pieces
5. Remove the cardboard box pulling it upward
6. Remove any protective “pluriball”
7. Inspect the machine to check for any damage. Immediately inform the carrier and the supplier in the event of
apparent damage.
Keep the packaging materials for possible future shipment of the machine.
INFORMATION
The packaging used is in compliance with the environmental requirements set out in
the European packaging regulations (Official EC Gazette, N. L. 365/19). The
cardboard boxes can easily be recycled. The plastic wrappings are made of
materials free of hazardous metals. It is advisable to contact the competent local
authority for their disposal.
3.4 Packing list
All the materials included in the supply are listed on the packing list. The contents may vary from machine to machine
depending on the sales agreements, the optional parts supplied, etc.
Generally, the supply includes:
▪ the machine
▪ the toolbox
▪ the instruction manual
3.5 Storage
When the machine:
▪ is not immediately installed;
▪ is uninstalled and stored pending moving to another place position it in a covered place protected against direct
contact with atmospheric agents and dust.
The permitted ambient values in the storage area are as follows:
▪ Temperature: +5 to +40°C (41 - 104°F)
▪ Relative humidity: 30÷80 %.
If taking the machine out of service after a period of use and after performing the necessary maintenance operations,
it can be stored for a period of not more than two years, provided that it is stored in a closed dust-free environment
without aggressive agents and with the following characteristics:
▪ Ambient conditions as described above
▪ Positioned in such a way that it is protected against deformation, crushing, breakage, etc.
▪ Not subjected to knocks, vibrations, overhanging loads, etc.
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3.6 Handling
The term “handling” means unloading the machine from the means of
transport and positioning it in the place where it will be used. Upon receipt
the customer needs to unload the machine using his own means and store
it in a dry and protected place pending installation.
The machine is to be handled while still fastened on the wooden pallet
(see next paragraph) by suitably trained persons wearing the personal
protection devices.
WARNING
Handle the machine with extreme care, lifting it the minimum necessary and avoiding
dangerous oscillation and unbalancing.
Before moving the machine, it must be tied to the lift truck (or transpallet) to prevent
it from shifting and turning over.
Before lifting the machine with a lift truck or transpallet, make sure that the forks are properly positioned and protrude
from the opposite side by at least 30 cm.
3.7 Removing the pallet
The machine is secured to a base pallet. Prepare an adequate area with level ooring and mark it off before lifting
the machine and positioning it on the ground.
To remove the machine from the pallet operate as follows:
▪ Remove the screws that lock the machine to the pallet
WARNING
Manual handling and lifting of the machine must be carried out with the aid of a lift
truck. Prise on the base near the 3 support points as shown in the figure below.
Other points, such as the head or the accessory tray, must not be forced under any
circumstances.
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