Atlas pv-15p Installation & Operation Manual

CONTENTS
Installation Requirement ................................................................5
Steps of Installation ......................................................................6
Exploded View ............................................................................32
Test Run ............................................................................. ...... 35
Operation Instruction ..................................................................37
Maintenance ............................................. .................................37
Trouble Shooting ........................................................................38
Parts List ........................... ...................................... .................39
I. PRODUCT FEATURES AND SPECIFICATIONS
CLEAR-FLOOR DIRECT-DRIVED MODEL FEATURES
Model PV-15P (See Fig. 1)
· Direct-drive design, minimizes the lift wear parts and breakdown ratio
· Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil seal in the cylinders
· Self- lubricating UHMW Polyethylene sliders and bronze bushings
· Single-point safety release with dual safety design . Clear-floor design, provides unobstructed floor use . Overhead safety shut-off device prevents vehicle damage . Standard adjustable heights accommodates different ceiling heights
MODEL PV-15 SPECIFICATIONS
Fig. 1
Model Style
PV-15P
Clear-floor
Direct-drive
Lifting
Capacity
6.8 T
15,000lbs
Lifting
Time
72S
Lifting Height Overall Height
1872-2142mm
73 3/4”–84 3 /8”
3812/4192/4497mm
150”/165”/177”
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Overall
Width
3829mm 150 3/4”
Width
Between
columns
3137mm 123 1/2”
Minimum
Pad Height
for
stackable
adapter
145
5 3/4”
Motor
4.0HP
Arm Swings View For Model PV-15P
63 ¼
41 1/8”
109 ¾”
41 1/8”
63 ¼”
150 ¾
Fig. 2
- 4 -
II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
Rotary Hammer Drill (19mm / ¾”)Carpenter’s Chalk
HammerScrew Sets
Level Tape Measure (25ft)
Crescent Wrench
(12") Pliers
Wrench set:(10
19
Ratchet Spanner With Socket (28mm)
、13#、14#、15#、17
、24#、27#、30
)
Lock Wrench
Socket Head Wrench (3
#
, 5#, 8#)
Fig.3
- 5 -
B. CONCRETE SPECIFICATIONS (See Fig. 4)
Concrete specifications must be adhered to the following specification. Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 6 inches minimum and without reinforcing steel bars, and must be totally dry before lift installation.
2. Concrete must be in good condition and must have a test strength 3,500psi (250kg/cm²) minimum.
3. Floors must be level with no cracks or holes.
C. POWER SUPPLY
The electrical source must be 3HP minimum. The source cable size must be 2.5mm² and in good condition of contacting with floor.
Fig.4
III. INSTALLATION STEPS
A. Location of installation
Check the installation location (concrete, layout, space size etc.) is suitable for lift installation.
B. Use a carpenter’s chalk line to establish installation layout of the base plate
Model PV-15P
(See Fig. 5)
Chalk Line
150 ¾”
Fig. 5
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C. Check the parts before assembly.
1. Packaged lift, hydraulic power unit and parts box (
See Fig. 6).
Fig. 6
2. Move the lift aside with a fork lift or hoist, and open the outer packing carefully
(See Fig. 7).
Shipment Parts list
Serial No.
Fig. 7
3. Remove aside the top connecting assembly. (See Fig. 8).
Top Connecting
Assembly
Fig. 8
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4. Lift the upper column with a fork lift or hoist, loosen the bolts on the upper package stand, take off the upper outer column, then take out the parts in the inner column
Fig. 9).
(See
5. Lift the lower column with a fork lift or hoist, take down the package stand, then take off
Fig. 9
the lower outer column, take out the parts in the inner column
(See Fig. 10).
6. Move aside the parts and check the parts according to the shipment parts list
(See Fig. 11).
Fig. 10
Fig. 11
- 8 -
7. Open the carton of parts and check the parts according to parts box list (See Fig. 12).
8. Check the parts in the part bag #1 according to parts bag list
Fig. 12
(See Fig. 13).
Fig. 13
9. Check the parts in the parts bag #2 according to parts bag list
(See Fig. 14).
Fig. 14
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D. Install parts on the extension columns
(See Fig. 15).
Fig. 15
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E. Install hydraulic cylinders
Off
Connect the extended straight fitting and 90° fitting, and then install the cylinder
inside the carriages
(See Fig. 16).
side column
Power side column
The direction of fitting
Fig. 16
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F. Install columns
Lay down the two columns on the installation site parallel, position the power side column according to the actual installation site. Usually, it is suggested to install power side column on the front-right side from which vehicles are driven to the lift. This lift is designed with 2-Section columns. Adjust the height according to the ceiling height and connect the inner and outer columns.
1. When the ceiling height is over 4500mm (177 1/8”), connect the outer columns with the lower hole
(See Fig. 17).
Fig. 17 High setting
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2. When the ceiling height is between 4200mm (165 3/8”) to 4500mm (177 1/8”), connect the outer columns with the middle hole
(See Fig.18).
Fig. 18 Low setting
- 13 -
3. When the ceiling height is less than 4200mm (165 3/8”), connect the outer columns with the upper hole. For this height setting you will need to purchase the shorter cables (part#217063)
(See Fig.19).
Fig. 19 Special low setting
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