Atlas PV-12PX Installation & Operation Manual

Read this entire manual before operation begins.
Record below the following information which is located on the serial number data plate.
Serial No. Model No. Date of Installation
Contents
Installation Requirements . . . . . . . 6
Installation Steps . . . . . . . . . . . 8
Exploded View . . . . . . . . . . . .34
Test Run . . . . . . . . . . . . . . .38
Operation Instructions. . . . . . . . .40
Maintenance Schedule. . . . . . . . .41
Trouble Shooting . . . . . . . . . . .42
Parts List For Model PV-12PX. . . . . .43
Warranty . . . . . . . . . . . . . . .49
Speci cations
Clear-Floor Direct-Drive Model Features
Model PV-12PX Features
• Direct drive design, minimizes the lift wear parts and breakdown ratio
• Dual hydraulic cylinders designed and made on ANSI standards utilizing NOK oil seals in the cylinders
• Self lubricating UHMW Polyethylene sliders and bronze bushings
• Single point safety release with dual safety design
• Clear fl oor design provides unobstructed fl oor use
• Overhead safety shut off device prevents vehicle damage
• Standard adjustable heights accommodates variety ceiling heights
Specifications 4
Fig. 1
PV-12P
PV-12PX Specifi cation Chart
Model Style
PV-
12PX
Clear-
Floor
Direct-
Drive
Lifting
Capacity
5.5 T
12,000
lbs
Lifting
Time
55S
Lifting Height Overall Height
1842-2071mm
72 1/2”–81 1/2”
3812/4192/4497mm
150”/165”/177”
Overall
Width
3829mm 150 3/4”
Between Columns
Arm Swings View For Model PV-12PX
58 in
Width
3137mm 123 1/2”
Minimum
Pad Height
for stackable
adapter
115mm
4 1/2”
Motor
2.0 HP
38 in
38 in
58 in
109-3/4 in
150-3/4 in
Fig. 2
Specifications 5
PV-12P
Installation Requirements
Tools Required
Rotary Hammer Drill (3/4in bit) Carpenter’s Chalk
Hammer Screw Drivers
4 Foot Level Tape Measure (25ft)
Crescent Wrench (12”) Pliers
Ratchet & Socket (28mm) Allen Head Wrench (3mm, 5mm, 8mm)
Wrench set (mm)
(10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#, 30#)
Vise Grips
Fig. 3
Installation Requirements 6
PV-12P
Concrete Specifi cations
Concrete specifi cations must be followed accordingly. Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be 6 inches minimum and must be totally cured before lift installation.
2. Concrete must be in good condition and must have a test strength 3,500psi minimum.
3. Floors must be level and no cracks.
36
6”
Concrete strength 3,500psi
6”
Fig. 4
Power Supply
220 volt single phase 30 amp breaker with minimum of 10 gauge wire. Voltage range 208v – 230V
Installation Requirements 7
PV-12P
Installation Steps
A. Installation Location - Double check the installation site (concrete, layout, space size etc.) for the lift installation.
B. Use a carpenter’s chalk line to establish installation layout for the base plates.
Fig. 5
Installation Steps 8
PV-12P
C. Check the parts before assembly.
1. Packaged lift, hydraulic power unit and parts box.
Fig. 6
2. Move the lift aside with a fork lift or hoist, and open the outer packing carefully.
Top Connection
Shipment
Assembly
Parts list
Fig. 7
3. Remove the top connection assembly.
Fig. 8
Nameplate
Installation Steps 9
PV-12P
4. Lift the upper column with a fork lift or hoist. Loosen the bolts on the upper package stand. Remove off the upper outer column. Remove the parts in the inner column.
Fig. 9
5. Lift the lower column with a fork lift or hoist. Remove the package stand. Remove the lower column. Remove the parts in the inner column.
Installation Steps 10
Fig. 10
PV-12P
6. Move aside the parts and check the parts according to the shipment parts list.
Fig. 11
7. Open the carton of parts and check the parts according to parts box list.
Fig. 12
Installation Steps 11
PV-12P
8. Check the parts in parts bag 1# according to parts bag list.
Fig. 13
9. Check the parts in parts bag 2# according to parts bag list.
Installation Steps 12
Fig. 14
PV-12P
D. Install the hydraulic hose and lock release cable brackets on the extension columns.
Use M6 x 20 Hex Bolts with
M6 Nylock Nut & M6 Washer
Installation Steps 13
Fig. 15
PV-12P
E. Install hydraulic cylinders
Connect the extended straight fi tting and 90° fi tting. Install the cylinders through the carriages.
Off side column
Power side column
Use Tefl on tape to seal pipe threads.
Do not use tefl on tape on hydraulic hose ends.
Installation Steps 14
Fitting towards the hole of the column
Fig. 16
PV-12P
F. Install columns (Use M12 x 30 Hex Bolt,
Nylock Nut & Washer to install extensions)
Lay down the two columns on the installation site parallel of each other. Position the power side column according to the actual installation site. This lift is designed with 2 sectional columns. Adjust the height according to your ceiling height.
1. When the ceiling height is over 4500mm (177 1/8”), connect the outer columns to the lower holes.
Installation Steps 15
Fig. 17 High Setting
PV-12P
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