Atlas PV-10PX, PV-10HPX Installation & Operation Manual

Revised 9/19/2018
Read this entire manual before operation begins.
Record below the following information which is located on the serial number data plate.
Serial No. Model No. Date of Installation
Specifi cations. . . . . . . . . . . . . 4
Installation Requirement . . . . . . . 6
Installation Steps . . . . . . . . . . . 8
Test Run . . . . . . . . . . . . . . .37
Operation Instructions. . . . . . . . .39
Maintenance Schedule. . . . . . . . .40
Trouble Shooting . . . . . . . . . . .41
Exploded View . . . . . . . . . . . .42
PV-10PX and PV-10HPX Parts List . . .45
Warranty . . . . . . . . . . . . . . .50
Speci cations
Clear-Floor Direct-Drive Model Features
Model PV-10PX & PV-10HPX
• Direct drive hydraulic cylinder design, minimizes the lift wear parts and breakdown ratio
• Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil seal in cylinder
• Self- lubricating UHMW Polyethylene sliders and bronze bush
• Single-point safety release with dual safety design
• Clear-fl oor design, provides non-obstructed fl oor use
• Overhead safety shut-off device prevents vehicle damage
• Standard adjustable heights accommodates variety of ceiling heights
Specifications 4
Fig. 1
PV-10PX / PV-10HPX
Model PV-10PX/ PV-10HPX Specifi cations
Model Style
PV-10PX
PV-10HPX
Clear-fl oor
Direct drive
Clear-fl oor
Direct drive
Arm Swings View For Model PV-10PX & PV-10HPX
Lifting
Capacity
4.5 T
10,000 lbs
4.5 T
10,000 lbs
Lifting
Time
55S
55S
Lifting Height Overall Height
1842-2112mm
72 1/2”–83 1/8”
1842-2112mm
72 1/2”–83 1/8”
3635/3735mm 143 1/8”/ 147”
3812/4245/4345mm
150”/167 1/8”/171”
Overall
Width
3492mm 137 1/2”
3492mm 137 1/2”
Width
Between
columns
2800mm 110 1/4”
2800mm 110 1/4”
Minimum
Pad
Height
90 mm
3 1/2”
90 mm
3 1/2”
Motor
3.0HP
3.0 HP
Specifications 5
Fig. 2
PV-10PX / PV-10HPX
Installation Requirement
Tools Required
Rotary Hammer Drill (3/4in bit) Carpenter’s Chalk
Hammer Screw Drivers
4 Foot Level Tape Measure (25ft)
Crescent Wrench (12”) Pliers
Ratchet & Socket (28mm) Allen Head Wrench (3mm, 5mm, 8mm)
Wrench set (mm)
(10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#, 30#)
Vise Grips
Fig. 3
Installation Requirement 6
PV-10PX / PV-10HPX
Concrete Specifi cations
Concrete specifi cations must be followed accordingly. Failure to do so may result in lift and/or vehicle falling.
1. Concrete must have 4 inches minimum and must be totally cured before lift installation.
2. Concrete must be in good condition and must have a test strength 3,000psi minimum.
3. Floors must be level with no cracks or holes.
4”
Fig. 4
Power Supply
220 volt single phase motor on a 30 amp breaker with minimum of 10 gauge wire. Operating voltage range is 208v-230v.
Installation Requirement 7
PV-10PX / PV-10HPX
Installation Steps
A. Location of installation
Check and ensure the installation location (concrete, layout, space size etc.) is suitable for lift installation.
B. Use a carpenter’s chalk line to establish installation layout of base plate
Chalk Line
137.5 in
Fig. 5
C. Check the parts before assembly
1. Packaged lift and hydraulic power unit.
Installation Steps 8
Fig. 6
PV-10PX / PV-10HPX
2. Mov e the lift aside with a fork lift or hoist, and open the outer packing carefully.
Serial No.
Shipment
Parts list
Parts box
Top Connecting Assembly
Fig. 7
3. Remove the top connecting assembly and parts box.
Fig. 8
4. Lift the upper column with a fork lift or hoist and loosen the bolts on the upper package stand. Remove the upper column and take out the parts in the bottom column.
Fig. 9
Installation Steps 9
PV-10PX / PV-10HPX
5. Lift the lower column with a fork lift or hoist, remove the package stand. Remove the lower column and remove the parts in the inner column.
Fig. 10
6. Move aside the parts and check the parts according to the shipment parts list.
Installation Steps 10
Fig. 11
PV-10PX / PV-10HPX
100
7. Open the parts box and check the parts according to parts box list.
Fig. 12
8. Check the parts in the parts bag 1 according to parts bag list.
Bag 1
PV-10PX/PV-10HPX
Fig. 13
9. Check the parts in the parts bag 2 according to parts bag list.
Bag 2
PV-10PX/PV-10HPX
Installation Steps 11
Fig. 14
PV-10PX / PV-10HPX
D. Install the hydraulic hose and lock release cable brackets on the extension columns.
Use M6 x 20 Hex Bolts with
M6 Nylock Nut & M6 Washer
Installation Steps 12
Fig. 15
PV-10PX / PV-10HPX
E. Install hydraulic cylinder
Connect the extended straight fi tting and 90° fi tting. Install the cylinders inside the carriages.
Power Side
Column
Offside
Column
Use Tefl on tape to seal pipe threads.
Do not use tefl on tape on hydraulic hose ends.
Installation Steps 13
Fitting towards the
hole of the column
Fig. 16
PV-10PX / PV-10HPX
F. Install columns
Lay down the two columns on the installation site parallel of each other. Position the power side column according to the actual installation site. This lift is designed with 2 sectional columns. Adjust the height according to your ceiling height.
For model PV-10PX
1. When the ceiling height is less than 3750mm (147 5/8”), connect the sectional columns with the upper holes.
Installation Steps 14
Fig. 17 - Low Setting
PV-10PX / PV-10HPX
2. When the ceiling height is over 3750mm (147 5/8”), connect the sectional columns with the lower holes.
Installation Steps 15
Fig. 18 - High Setting
PV-10PX / PV-10HPX
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