Atlas BP12000 Installation & Operation Manual

CONTENTS

Product Features and Specifications ..............................................1

Installation Requirement ............................................................ 3

Steps of Installation ………………………………………………..……………………………4

Exploded View ..........................................................................21

Test Run ..................................................................................24

Operation Instruction ................................................................25

Maintenance ........................................................................... 26

Trouble Shooting ..................................................................... 27

Parts List................................................................................. 28

I. PRODUCT FEATURES AND SPECIFICATIONS

FLOOR PLATE CHAIN-ASSIST MODEL FEATURES

Model BP12000 (See Fig. 1)

·Dual hydraulic chain-assist cylinders, designed and made on ANSI standards, utilizing NOK oil

seal in the cylinders

· Self- lubricating UHMW Polyethylene sliders and bronze bushings

· Single point safety release and dual safety design

· Symmetric arms design with 3-stages on the front and rear arms

· Convenient width adjustment: Distance between columns 3137mm (123 1/2”) and 3000mm

(118 1/8”)

. Stackable rubber pads with 1.5, 3 and 6” inch extension adaptors

MODEL BP12000 SPECIFICATIONS

Model Style

BP

12000

Base Plate

Chain-Drive

Lifting

Capacity

12,000lbs

Lifting

Time

55

Seconds

73 1/4” – 83 7/8”

Lifting Height

1860mm -

2130mm

Overall

Height

3110mm

122 1/2”

Fig. 1

Overall Width

3692/3829mm

145 3/8”-150

1

3/4”

Width
Between
Columns

3000/3137mm

118 1/8”-123

1/2”

Minimum

Pad

Height

115 mm

4 1/2”

Gross

Weight

980Kg

2,156lbs

Motor

4.0 HP

Arm Dimensions

For Model 212

Fig. 2

2

II. INSTALLATION REQUIREMENTS

A. TOOLS REQUIRED

9 Rotary Hammer Drill (3/4” Bit)

9 Hammer

9 4 Foot Level Bar

9 Crescent Wrench (12inch)

9 Carpenter’s Chalk

9 Screw Driver Sets

9 Tape Measure (25’)

9 Pliers

9

Ratchet Spanner With Socket (28

mm

)

3

Wrench set (mm)

(10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#)

9 Allen Head Wrench (6

3 Vise Grips

#

)

Fig. 3

3

B. CONCRETE SPECIFICATIONS (See Fig. 4).

Concrete specifications must be adhered to.

Failure to do so may result in personal injury; lift and/or vehicle falling.

1. Concrete must have a minimum thickness of 6 inches. Concrete must be cured before the

installation.

2. Concrete must be in good condition and must be of test strength 3,000psi (250kg/cm²)

minimum.

3. Floors must be level and no cracks.

83

Concrete strength 3,000psi

6” 6”

Fig. 4

C. POWER SUPPLY

The power unit source must be 3Kw minimum. The electrical wire size must be a minimum of 10

gauge with a sufficient ground source. Minimum of a 30 amp breaker is required.

III.STEPS OF INSTALLATION

A. Location of Installation

Make sure the location of the lift (concrete, layout, space size etc.) is suitable for installation.

B. Use a carpenter’s chalk line to establish installation layout of the base plate

(See Fig. 5).

Snap a line

1453/8” or 1503/4”

Fig. 5

4

C. Check the parts before assembly.

1. Packaged lift and hydraulic power unit (

See Fig. 6).

Fig. 6

2. Move the lift aside with fork lift or hoist, and open the outer packing carefully

(See Fig. 7).

Shipment Parts list

Fig. 7

Floor cover Serial #

3. Remove the parts from the upper and inside of the column. Remove the parts box, and check the

parts according to the shipment parts list

(See Fig. 8).

Fig. 8

4. Loosen the bolts on the upper package stand, take off the upper column and remove the

package stand

.

5

5. Move aside the parts and check the parts according to the shipment parts list



(See Fig. 9).

Fig. 9

6. Open the parts box (84) and check the parts according to parts box list

(See Fig. 10).

Fig. 10

6

7. Check the parts in the parts bag according to parts bag list (See Fig. 11).

Fig. 11

D. Position power side columns

Lay down two columns on the installation site parallel, position the power side column according

to the actual installation site. Usually, it is suggested to install power side column on the right

side. Install the top plates

Offside column

(See Fig.12).

Power side column

Car-in direction

Assemble top plates using
M12*30 hex bolt with nut
and washer.

Fig. 12

51

52

53

7

E. Position the columns check the columns for plumb with a level bar, and adjust with the

shims if the columns are not true.

(See Fig. 13).

Note: Set the width to 145 3/8” or 150 ¾”

Adjust the columns
to vertical with the
shims

54

118 1/8” or 123 1/2”

F. Fix anchor bolts

1. Prepare anchor bolts

145 3/8 or 150 3/4

(See Fig. 14).

check the columns
plumb (front and side)
with level bar

Fig. 13

Lock washer Washer Nut

Fig. 14

8

2. Use a rotary hammer drill and ¾” masonry bit. Drill all the anchor holes and install the anchor

bolts. Tighten the anchor bolts between 60 and 86 foot pounds.

Fig. 15

G. Install safety locks

(See Fig. 16&17).

57

58

60

59

52

(See Fig. 15).

55

6

56

61

Power side safety lock

Fig. 16

62

63

64
65

66

67

68

69

Offside safety lock

Fig. 17

9