Atlas BP10000 Installation & Operation Manual
Rev. 7/18/2019
Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation
Contents
General Information. . . . . . . . . . 5
Product Identication . . . . . . . . . 8
Packing / Transport / Storage . . . . . 9
Lift Description . . . . . . . . . . . .11
Technical Specication. . . . . . . . . 12
Safety . . . . . . . . . . . . . . . .17
Installation . . . . . . . . . . . . . .20
Operation And Use . . . . . . . . . . 30
Maintenance . . . . . . . . . . . . .32
Troubleshooting . . . . . . . . . . . . 34
Parts Lists . . . . . . . . . . . . . . 35
Warranty . . . . . . . . . . . . . . . 45
Printing Characters And Symbols
Throughout this manual, the following symbols and
printing characters are used to facilitate reading:
Indicates the operations which
need proper care
Indicates prohibited
Indicates a possibility of danger to
the operators
BOLD
TYPE
WARNING: before operating the lift and
carrying out any adjustments, read carefully
chapter 7 “Installation” where all operations
for a properly functioning lift are shown.
Important information
4
BP10000
General Information
This chapter contains warning instructions to operate the lift properly and
prevent injury to operators or objects. This manual has been written to be used
by shop technicians in charge of the lift (operator) and routine maintenance
technician (maintenance operator). The operating instructions are considered to
be an integral part of the machine and must remain with it for its whole useful
life. Read every section of this manual carefully before operating the lift and
unpacking. It provides helpful information about:
• Safety Of People
• Safety Of The Lift
• Safety Of Lifted Vehicles
The company is not liable for possible problems, damage, accidents, installation,
etc. resulting from failure to follow the instructions contained in this manual.
Only skilled technicians of AUTHORIZED DEALERS or SERVICE CENTERS
AUTHORIZED by the manufacturer shall be allowed to carry out lifting, transport,
assembling, installation, adjustment, calibration, settings, extraordinary
maintenance, repairs, overhauling and dismantling of the lift.
The manufacturer is not responsible for possible damage to people,
vehicles or objects if said operations are carried out by unauthorized
personnel or the lift is improperly used.
Any use of the lift by operators who are not familiar with the instructions and
procedures contained herein is unauthorized.
1.1 Manual Keeping
For a proper use of this manual, the following is recommended:
• Keep the manual near the lift, in an easily accessible place.
• Keep the manual in an area protected from the damp.
• Use this manual properly without damaging it.
• Any use of the machine made by operators who are not familiar with the
instructions and procedures contained herein shall be forbidden.
This manual is an integral part of the lift: it shall be given to the new owner if
and when the lift is resold.
General Information 5
BP10000
1.2 Obligation In Case Of Malfunction
In case of machine malfunction, follow the instructions
contained in the following chapters.
1.3 Cautions For The Safety Of The Operator
Operators must not be under the inuence of sedatives, drugs or alcohol when
operating the machine.
Before operating the lift, operators must be familiar with
the position and function of all controls, as well as with the
machine features shown in the chapter “Operation and use”
1.4 Warnings
Unauthorized changes and/or modications to the machine
relieve the manufacturer of any liability for possible damages to
objects or people. Do not remove or make inoperative the safety
devices, this would cause a violation of safety at work laws and
regulations.
Any other use which differs from that provided for by the
manufacturer of the machine is strictly forbidden.
The use of non genuine parts may cause damage to people or
objects
1.5 Scrapping
When your machine’s working life is over and it can no longer be used, it must
be made inoperative by removing any connection to power sources. These
units are considered as special waste material, and should be broken down into
uniform parts and disposed of in compliance with current laws and regulations. If
the packing are not polluting or non-biodegradable, deliver them to appropriate
handling station.
General Information 6
BP10000
Declaration Of Warranty And Limitation Of Liability
The manufacturer has paid proper attention to the preparation of this manual.
However, nothing contained herein modies or alters, in any way, the terms
and conditions of manufacturer agreement by which this lift was acquired, nor
increase, in any way, manufacturer’s liability to the customer.
To The Reader
Every effort has been made to ensure that the information contained in this
manual is correct, complete, and up-to date. The manufacturer is not liable for
any mistakes made when drawing up this manual and reserves the right to make
any changes due the development of the product, at any time.
General Information 7
BP10000
Product Identication
The identication data of the machine are shown in the serial plate placed on the
power side column.
Use the identication tag on the lift column to order spare
parts and when getting in touch with the manufacturer
(inquiry). The removal of this label is strictly forbidden.
Machines may be updated or slightly modied from an aesthetic point of view
and, as a consequence, they may present different features from these shown,
this without prejudicing what has been described herein.
2.1 WarrantyCerticate
The warranty is valid for a period of 12 months starting from the date of
the purchase invoice. The warranty will come immediately to an end when
unauthorized modications to the machine or parts of it are carried out. The
presence of defects in workmanship must be veried by the Manufacturer’s
personnel in charge.
2.2 Technical Servicing
For all servicing and maintenance operations not specied or shown in these
instructions, contact your Dealer where the machine has been bought or the
Manufacturer’s Commercial Department.
Product Identification 8
BP10000
Packing / Transport / Storage
Only skilled personnel who are familiar with the lift and this manual shall
be allowed to carry out packing, lifting, handling, transport and unpacking
operations.
3.1 Packing
The packing of the lift is delivered in following components:
• 1 base unit packed in a steel frame, wrapped up in non-scratch material,
including all the accessories.
• 1 power unit packed in a carton box.
Figure 1 - Packages
3.2 Lifting And Handling
When loading/unloading or transporting the equipment to the site, be sure to
use suitable loading (e.g. cranes, trucks) and hoisting means. Be sure also to
hoist and transport the components securely so that they cannot drop, taking
into consideration the package’s size, weight and center of gravity and it’s fragile
parts.
Packing / Transport / Storage 9
BP10000
3.3 Storage And Stacking Of Packages
Packages must be stored in a covered place, out of direct sunlight and in low
humidity, at a temperature between -10°C and +40°C.
3.4 Delivery And Check Of Packages
When the lift is delivered, check for possible damages due to transport and
storage; verify that what is specied in the manufacturer’s conrmation of order
is included. In case of damage in transit, the customer must immediately inform
the carrier of the problem.
Packages must be opened paying attention not to cause damage to people (keep
a safe distance when opening straps) and parts of the lift (be careful the objects
do not drop from the package when opening).
Packing / Transport / Storage 10
BP10000
Lift Description
The lift is suitable for lifting motor vehicles having maximum weight as described
in the nameplate on the power side column of the lift. All mechanical parts
such as columns, carriages and lift arms have been built in steel plate to make
the frame stiff and strong while keeping a low weight. The electro hydraulic
operation is described in detail in chapter 8.
This chapter describes the lift’s principal elements, allowing the user to be
familiar with the machine. As shown in gure 2, the lift is composed of two
columns: power-side column (1) and off-side column (2), each equipped with a
carriage (3) and a pair of lifting arms (4) with the adaptor (5) anchored to the
ground by means of base plates of columns. The base plate (6) is used to protect
routed lines between columns. Raising motion is carried out by pushing the lifting
button on a power unit (7) which delivers the hydraulic uid to cylinders inside
the columns to act on the chain system to raise the lift. Lowering the vehicle
by pushing down the lowering handle on the power unit while holding down the
safety lock handle (8). The synchronization is controlled by the equalizer cables.
The arm safety can be engaged automatically when the lift is raised.
Figure 2 – Lift
Lift Description 11
BP10000
Technical Specication
5.1 Size And Main Features
CAPACITY 10000 lbs
Max. stroke 37”
Max. lifting height with no pad extension 77 3/8”
Min. adaptor height 4”
Overall height 111 7/8”
Overall width 139 1/8”
Lifting time 65 S
Lowering time 50 S
Noise level 75 dB(A)/1m
Working temperature -10 °C - 40 °C
Average weight of package 1620 lbs
5.2 Electric Motor
Voltage 220V/60Hz/1Ph
Power 2.2kw
N° Poles 2
Speed 3450 rpm
Motor enclosure type B14
Insulation class IP 54
Motor connection must be carried out referring to the attached wiring diagrams
the gure 6. The motor direction of rotation is shown in the label placed on
the motor. Before use of the lift, make sure to check if the motor specication
shown in the nameplate of the motor conforms to the local electric supply. If
there is over 10% uctuation on the electrical power supply, it is suggested to
use the voltage stabilizer to protect the electrical components and system from
overloading.
Technical Specification 12
BP10000
5.3 Pump
Type Gear
Flow rate 2.1 cm
Continuous working pressure 200 bar
Peak pressure 220 bar
3
/g
Figure 3 – Layout
Technical Specification 13
BP10000
5.4 Hydraulic Power Unit
Figure 4 – Hydraulic Power Unit
5.5 Oil
Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules (HM
class). The oil with features similar to those shown in the table is recommended.
Test standards Features Value
ASTM D 1298 Density 20°C 0.8 kg/l
ASTM D 445 Viscosity 40°C 32 cSt
ASTM D 445 Viscosity 100°C 5.43 cSt
ASTM D 2270 Viscosity index 104 N°
ASTM D 97 Pour point ~ 30 °C
ASTM D 92 Flash point 215 °C
ASTM D 644 Neutralization number 0.5 mg KOH/g
Change hydraulic oil at 1 year intervals
Technical Specification 14
BP10000
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