ATI Technologies Speedeburr 9150-AC-90, Speedeburr 9150-AC-180 Product Manual

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ATI Axially Compliant

Robotic Deburring Tools

Speedeburr™

(Models 9150‑AC‑90 and 9150‑AC‑180)

Product Manual

Document #: 9610-50-1029

Engineered Products for Robotic Productivity

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

Foreword

CAUTION: This manual describes the function, application, and safety considerations of this

product. This manual must be read and understood before any attempt is made to install or operate the product, otherwise damage to the product or unsafe conditions may occur.

Information contained in this document is the property of ATI Industrial Automation, Inc. (ATI) and shall not be reproduced in whole or in part without prior written approval of ATI. The information herein is subject to change without

notice. This manual is periodically revised to reect and incorporate changes made to the product.

The information contained herein is condential and reserved exclusively for the customers and authorized agents of ATI

Industrial Automation and may not be divulged to any third party without prior written consent from ATI. No warranty

including implied warranties is made with regard to accuracy of this document or tness of this device for a particular

application. ATI Industrial Automation shall not be liable for any errors contained in this document or for any incidental or consequential damages caused thereby. ATI Industrial Automation also reserves the right to make changes to this manual at any time without prior notice.

ATI assumes no responsibility for any errors or omissions in this document. Users’ critical evaluation of this document is welcomed.

Sale, Service and Information about ATI products:

A TI Industrial Automation 1031 Goodworth Drive Apex, NC 27539 USA www.ati‑ia.com

Tel: +1.919.772.0115 Fax: +1.919.772.8259

E‑mail: info@ati‑ia.com

Technical support and questions:

Application Engineering

Tel: +1.919.772.0115, Option 2, Option 2 Fax: +1.919.772.8259

E‑mail: mech_support@ati‑ia.com

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Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

Table of Contents

Foreword .......................................................................................................................................... 2

Glossary ........................................................................................................................................... 5

1. Safety ......................................................................................................................................... 6

1.1 ExplanationofNotications .........................................................................................................6

1.2 General Safety Guidelines ............................................................................................................6

1.3 Safety Precautions ........................................................................................................................6

2. Product Overview ..................................................................................................................... 7

2.1 FFP ..................................................................................................................................................8

2.2 Technical Description ...................................................................................................................9

2.2.1 Environmental Limitations ..................................................................................................9

2.2.1.1 Operation ............................................................................................................9

2.2.1.2 Storage ...............................................................................................................9

2.2.2 Axial Force/ Compliance Unit Performance .....................................................................10

2.2.3 Air Motor Performance ..................................................................................................... 11

3. Installation .............................................................................................................................. 12

3.1 Protection During Transportation ..............................................................................................12

3.2 Inspection of Condition When Delivered ..................................................................................12

3.3 Unpacking and Handling ............................................................................................................12

3.4 Storage and Preventive Maintenance During Storage .............................................................12

3.5 Mounting Installation ..................................................................................................................13

3.6 Pneumatics ..................................................................................................................................14

4. Operation ................................................................................................................................ 16

4.1 Safety Precautions ......................................................................................................................16

4.2 Normal Operation ........................................................................................................................17

4.2.1 Air Quality .........................................................................................................................17

4.2.2 Lubrication ........................................................................................................................17

4.2.3 Media Selection, Design, and Maintenance .....................................................................17

4.2.4 Deburring Tool Approach Path Should Be Slow and At an Angle .....................................17

4.2.5 No Radial Loading ............................................................................................................17

4.2.6 Program the Robot to Incorporate 50% Compliance Travel of the Tool ........................... 17

4.3 Speedeburr Working Environment ............................................................................................18

4.4 Tool Center Point (TCP) Position ...............................................................................................18

4.5 Programming the Deburring Tool Path .....................................................................................18

4.6 Cutter Operation and Burr Selection .........................................................................................19

4.6.1 Bur Selection ....................................................................................................................19

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Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

5. Maintenance ............................................................................................................................ 21

5.1 Pneumatics ..................................................................................................................................21

5.2 Lubrication ...................................................................................................................................21

5.3 Bur, FFP, Cylinder, Spline, and Lock Ring Inspection ............................................................. 21

5.4 Overhaul .......................................................................................................................................21

6. Troubleshooting and Service Procedures ...........................................................................22

6.1 Troubleshooting ..........................................................................................................................22

6.2 Service Procedures .....................................................................................................................23

6.2.1 Cleaning, Inspection, and Replacement of the Spline, Cylinder, and Lock Ring ..............23

6.2.2 Bur and FFP Replacement ...............................................................................................25

6.2.3 O‑Ring Replacement for the Air Supply Ports and Tool Flange .......................................27

7. Serviceable Parts ................................................................................................................... 28

7.1 Accessories .................................................................................................................................28

8. Specications ......................................................................................................................... 29

9. Drawings ................................................................................................................................. 30

9.1 AC-90 Speedeburr Customer Drawing ......................................................................................30

9.2 AC-180 Speedeburr Customer Drawing ....................................................................................33

9.3 Pneumatic Diagrams for AC Tools .............................................................................................36

10. Terms and Conditions of Sale ............................................................................................... 38

10.1 Motor Life and Service Interval Statement ................................................................................39

10.1.1 Vane Motor Products ........................................................................................................39

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Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

Glossary

Term Denition

AC Axially compliant. Adapter Plate

Air Filter

Bur Burr Any unwanted, raised protrusion on the workpiece.

Chattering Machine vibrations. The cutting tool bounces as it contact the work surface. Coalescing Filter Device designed to remove liquid aerosols from the supply air lines. Collet Gripping device used to hold cutting tools in the spindle.

Compliance Deburr To remove the burrs from a piece of machined work.

End‑E󰀨ector Tool used by the robot to perform a particular function. FFP

ISO

Positive Displacement A device that captures uid of air and discharges that uid or air at a xed rate. Positive Stop The tool has contacted a physical limitation and can no longer move.

Regulator Solenoid Valve Electrically controlled device for switching air supplies on and o󰀨. Speedeburr

Vane‑Type VG Viscosity Grade.

Device for attaching the deburring tool to either a robot ange or a stationary

mounting surface. Device for removing contamination from air supply lines. Typically refers to

removal of particulates. Cutting tool used to remove burrs from the workpiece. Alternatively referred to

as a rotary le, cutter, or bit.

The ability of the spindle to passively move in response to protrusions on or deviations of the workpiece.

Free ying piston. An assembly that moves within the cylinder and spline in the

deburring tool. The FFP attaches to the bur. A series of standards that are developed and published by the International

Organization for Standardization (ISO). The standards dene, establish, and maintain an e󰀨ective quality assurance system for manufacturing and service

industries.

Device used to set and control the supplied air pressure to lower acceptable levels.

An ATI series of deburring tools that use a vane‑type motor and a oating

rotary cutting bur for edge‑deburring and chamfering of parts. A positive displacement air motor design utilizing partitions (vanes) to separate

expansion regions inside a housing.

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Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

1. Safety

The safety section describes general safety guidelines to be followed with this product, explanations of the notications found in this manual, and safety precautions that apply to the product. More specic notications are

imbedded within the sections of the manual where they apply.

1.1 ExplanationofNotications

The following notications are specic to the product(s) covered by this manual. It is expected that the user heed all notications from the robot manufacturer and/or the manufacturers of other components used in the

installation.

DANGER: Notication of information or instructions that if not followed will result in

death or serious injury. The notication provides information about the nature of the

hazardous situation, the consequences of not avoiding the hazard, and the method for avoiding the situation.

WARNING: Notication of information or instructions that if not followed could result

in death or serious injury. The notication provides information about the nature of the

hazardous situation, the consequences of not avoiding the hazard, and the method for avoiding the situation.

CAUTION: Notication of information or instructions that if not followed could result

in moderate injury or will cause damage to equipment. The notication provides

information about the nature of the hazardous situation, the consequences of not avoiding the hazard, and the method for avoiding the situation.

NOTICE: Notication of specic information or instructions about maintaining, operating,

installing, or setting up the product that if not followed could result in damage to equipment. The

notication can emphasize, but is not limited to: specic grease types, best operating practices,

and maintenance tips.

1.2 General Safety Guidelines

Prior to purchase, installation, and operation of the Speedeburr product, the customer should rst read and understand the operating procedures and information described in this manual. Never use the deburring tool

for any purposes, or in any ways, not explicitly described in this manual. Follow installation instructions and

pneumatic connections as described in this manual.

All pneumatic ttings and tubing must be capable of withstanding the repetitive motions of the application without failing. The routing of pneumatic lines must minimize the possibility of stress/strain, kinking,

rupture, etc. Failure of critical pneumatic lines to function properly may result in equipment damage.

1.3 Safety Precautions

CAUTION: Do not use spare parts other than ATI spare parts. Use of spare parts not

supplied by ATI can damage equipment and void the warranty. Always use genuine ATI spare parts.

CAUTION: Do not perform maintenance or repair on the Speedeburr product unless the tool is safely supported or placed in the tool stand and air has been turned

o󰀨. Injury or equipment damage can occur with tool not placed in a tool stand and air remaining on. Place the tool safely in the tool stand and turn o󰀨 the air before

performing maintenance or repair on the Speedeburr product.

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Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

2. Product Overview

The AC deburring tool, which is also known as Speedeburr, is a robust, high‑speed, and lightweight vane‑type

air motor deburring unit with a oating rotary cutting bur for edge‑deburring and chamfering of materials such as

aluminum, plastic, and steel.

The AC deburring tool’s pneumatically controlled, articulated design allows the bur to follow the part prole and compensate for surface irregularities while maintaining a constant force. This axial force/compliance air supply system provides increased stiness in the path direction and decreased stiness in the contact force direction, both

of which prevent the tool from chattering.

The AC deburring tool utilizes a rotary cutting bur of tungsten carbide or coated with PCD or CBN. Because the rotary bur has a 45° cutting angle, compliance is lateral and axial.

Custom adapter plates for mounting to the robot, work bench, or a tool xture are available from ATI. Refer to

Section 9—Drawings for more information.

The AC deburring tools have the following pneumatic ports:

• (1) port for axial force/compliance supply that provides constant force on the bur.

• (1) port for motor air supply.

• (2) port(s) for motor exhaust.

ATI has (2) models of the AC deburring tool: 9150‑AC‑90 and 9150‑AC‑180. Both models are similar except for

the following features:

• On the AC‑90, the motor housing extends perpendicular, at a 90° angle, from the mounting bracket. On the

AC‑180, the motor housing extends linearly, 180°, with the mounting bracket. Refer to Section 9—Drawings.

• On the side of the 90° angled bracket, the AC‑90 has an adjustment screw with which the user can use a small at‑blade screw to adjust the motor speed. The motor speed can also be adjusted on both models by

adjusting the motor air supply pressure. Refer to Section 4.5—Programming the Deburring Tool Path for more information.

Figure 2.1—AC Deburring Tool (9150-AC-90 Shown)

(2) Motor Exhaust Port

(1) Compliance/

Axial Pressure Air Port

(1) Motor Air

Supply Port

AC Deburring Tool

Adjustment Screw

(8) M4 Socket Head Cap Screw

Bur

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Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

2.1 FFP

The FFP is an important component of the AC deburring tool.

A remotely controlled axial force/compliance air pressure pushes the FFP forward into contact with the bur

edge. Then the air vane motor uncouples from the linear movement of the FFP to reduce inertia and increase the

stability of the contact force during deburring.

Then the spline coupling transmits torque to the bur. Ball bearings within the motor compartment of the tool

ensure the bur operates evenly. A small amount of frictional torque is transmitted through the ball bearings to the FFP cylinder that rotates

slowly inside the stationary outer cylinder. This small frictional torque prevents stick‑slip or static friction of

the FFP. The FFP cylindrical body is precision grounded to minimize friction in the axial direction.

Figure 2.2—FFP (AC-180 Shown)

Air Vane Motor

Spline

Cylinder

Axial Stroke

(0.315”)

8 mm

Axial Force/ Compliance Pressure

FFP

Bur

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Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

2.2 Technical Description

A technical overview of the product is provided in the following tables and graph. For additional technical specications, refer to Section8—Specications.

2.2.1 Environmental Limitations

2.2.1.1 Operation

Table 2.1—Operation

Mounted to robot.

Installation Position

Temperature Range

Utilities

Mounted to a table or stand by means of the bench adapter. The robot is carrying the work piece to the deburring tool.

5 °C – 35 °C 41 °F – 95 °F

The tool requires the following:

• Clean, dry, ltered, and lubricated air.

• A coalescing lter and lter elements that are rated

5 micron or better.

• Air supply to the spindle must be 6.2 bar (90 psi) to

develop the full rated power.

2.2.1.2 Storage

Temperature Range

Conditions

• The axial force/compliance air must be supplied at

1.0–4.1 bar (15–60 psi) from a regulated source.

Table 2.2—Storage

0 °C – 45 °C 32 °F – 113 °F

The tool should be stored in its crate and in a dry place.

When not in use, keep the unit in its crate if possible. Consult Section 3.4—Storage and Preventive

Maintenance During Storage of this manual.

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Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

2.2.2 Axial Force/ Compliance Unit Performance

The following graph illustrates the variation of compliance force with applied axial force/ compliance air pressure. Measurements may vary from one product to another and should only be

treated as nominal.

Axial force/compliance is also dependent upon the material of the work piece, type of bur tool, and

the amount of material that is removed.

Figure 2.3—AC Axial Contact Force (measured with the rotary bur pointing down)

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2.2.3 Air Motor Performance

The following graphs illustrate the motor torque and power performance. The air motor operating speed changes according to the applied load, until the motor develops the power that is required

to perform the specic task. The idle speed of the motor is at maximum, when no load is applied.

Without an applied load, the motor decreases to a slower operating speed at which the motor

develops maximum torque. ATI recommends a working speed of 15,000 to 25,000 RPM for maximum possible output. The operating speed that is less than 15,000 RPM risks the motor

stalling because of the higher torque at lower speeds.

Figure 2.4—AC Output Torque and Power

Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

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Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

3. Installation

The deburring tool is delivered fully assembled. Optional equipment such as mounting adapter plates and bur tools

are separate.

3.1 Protection During Transportation

The deburring tool arrives in packaging that secures and protects the tool during transportation. Always use

this packaging when storing or transporting the deburring tool in order to minimize the risk of damage.

3.2 Inspection of Condition When Delivered

Upon receipt, the following should be checked:

• Delivery in accordance with freight documents.

• Packaging is in good condition.

If there is damage to any of the packaging, or if any of the goods have been exposed to abnormal handling,

unpack those parts that may have been damaged for a closer inspection. If necessary, notify ATI for assistance in the evaluation of the product condition.

3.3 Unpacking and Handling

The deburring tool should always be placed inside the accompanying packaging, while transporting, storing, and handling.

Pneumatic lines and cables should be attached, bundled, and strain‑relieved in a manner that allows for freedom of movement during operation.

3.4 Storage and Preventive Maintenance During Storage

The deburring tool should always be stored in its accompanying packaging, when not in use. The deburring tool should be stored in a dry place.

For long‑term storage, the deburring tool should be thoroughly cleaned of any burrs or debris. Do not

disassemble the deburring tool. After cleaning, ll the deburring tool with oil of the same type that was used

as a lubrication during operation. Lubrication is necessary to keep the blades in the air‑vane motor from drying out and prevent corrosion. Place the deburring tool inside a sealed plastic bag. Place the bag with its contents inside the crate.

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Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

3.5 Mounting Installation

CAUTION: Thread locker applied to fasteners must not be used more than once.

Fasteners might become loose and cause equipment damage. Always apply new thread locker when reusing fasteners.

The mounting pattern of the AC deburring tool consists of (8) M4 through holes. Refer to the following

gure and Section 9—Drawings. An optional adapter plate allows the deburring tool to attach to a robot

arm, other work surface, or an intermediate adapter plate. Verify the O‑rings are positioned correctly into the

grooves on the deburring tool bracket before mounting the tool to the adapter plate. If the AC deburring tool is permanently mounted to a work surface, the robot carries the part to be deburred to the deburring tool.

Figure 3.1—Mounting Installation (9150-H/T-3178 Adapter Shown.)

(9150-H/T-3179 is the same but with G (BSPP) ports and a M5 compliance air port.)

AC Deburring Tool

(8) M4 Socket Head

Cap Screw

(2) O-ring

(1) 10-32

Axial Force/Compliance Air Supply Port

Mounting Bracket

(4) M6 Socket Head

(Customer Supplied)

Cap Screw

(1) 1/8 NPT

Motor Air Supply Port

(2) 1/4 NPT

Motor Exhaust

Dowel Pin

(Customer Supplied)

Adapter Plate

(9150-H/T-3178 Shown)

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Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

3.6 Pneumatics

Conventional, customer‑supplied, pneumatic components are used to control the air supply to the deburring tool. Consult the valve and regulator supplier’s literature when selecting these components.

Section 9.3—Pneumatic Diagrams for AC Tools shows the (2) connection options for the motor and axial

(compliance) force air supplies:

• Option 1: (1) solenoid valve to control both the motor drive air supply and axial force air supply.

• Option 2: (1) solenoid valve to control the motor air supply and another solenoid valve to control axial

force air supply.

A robot controller actuates the solenoid valves by issuing a digital output signal.

CAUTION: No lubrication causes damage to the motor within a short period of time. If the motor is not properly lubricated, the motor operates audibly slower than normal and the speed varies. Ensure the deburring tool is properly lubricated. Install the lubrication equipment near the robot base and a maximum of (16) feet away from the deburring tool. Refer to Section 4.2.2—Lubrication for more information.

CAUTION: When the system is rst installed, use a higher oil setting that is

approximately twice the recommended setting. Stay at this setting, until the unit is receiving consistently oiled air. Run the oil through the entire pneumatic tube between the oiler and the unit before normal operation.

CAUTION: It is recommended that the customer use a coalescing lter and lter

elements rated 5 micron or better.

ATI recommends that the user install a pneumatic pressure regulator (ATI Part #9150‑FFR‑90, or equivalent)

to achieve a stable air supply of 6.2 bar (90 psi) to the motor. Refer to Section8—Specications for the

maximum ow requirements. Because the deburring motor is a positive displacement device, lower

operating speeds can be achieved by reducing the motor supply air pressure.

Ensure the air lubrication system is lled with oil. Refer to Section 4.2.2—Lubrication for more information.

Use a coalescing lter with elements that are rated for 5 micron or better. An oil recovery unit may be installed on the exhaust line to avoid the mist lubrication droplets from entering the atmosphere around the

robot installation.

Use a second, precision, self‑relieving regulator (ATI Part # 9150‑P16‑B‑6, or equivalent) for the axial force/compliance mechanism. Compliance corresponds to the axially applied force on the rotary bur. The axial force/compliance air supply must be lubricated. Because very little airow is required, a smaller valve

can be used. If the complete work piece can be deburred with equal force, a conventional, manual pressure regulator can

be used for the axial force/compliance air supply. If the burrs, which are to be removed, vary from place

to place on the work piece, and this variation is repeatable for all work pieces of the same type, it may be necessary to adjust the force using an analog pressure regulator that is controlled from the robot. An analog output port in the robot or logic controller will be needed.

The axial force/compliance air supply pressure regulator should have a 1.0‑4.1 bar (15‑60 psi) range. When

testing for the proper contact force, start with a very low pressure and increase slowly until the desired

chamfer is achieved. Typically start at 3 psi (0.21 bar) for aluminum and at a higher pressure for steel

workpieces.

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Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

WARNING: All pneumatic ttings and tubing must be capable of withstanding the

repetitive motions of the application without failing. The routing of pneumatic lines must minimize the possibility of over stressing, pullout, or kinking the lines. Failure to do so can cause some critical pneumatic lines not to function properly and may result in damage to the equipment.

Table 3.1—Pneumatic Connections

Connection

Function

Adapter

P/N 9150-H/T-3178

Connection Type

P/N 9150-H/T-3179

Adapter

Pressure Requirement

Motor Air Supply 1/8 NPT G 1/8 (BSPP) 90 psi (6.2 bar)

Axial Force/ Compliance Air Supply

Exhaust

10‑32 M5

Vented to the

atmosphere through

(2) 1/4 NPT ports

Vented to the

atmosphere through

(2) G 1/8 (BSPP)

ports

1.0–4.1 bar (15–60 psi)

Not Applicable

For the motor air supply, use the largest possible exible plastic tubing or hose that has a 10 mm (3/8”) minimum inside diameter. For the axial force/compliance air supply, 4 mm (5/32”) outer diameter plastic tubing is sucient.

To keep the sound level to a minimum mount (2) silencers on the (2) exhaust outlets or route exhaust to a remote outlet location or oil recovery device. Use a minimum of 13 mm (1/2") diameter plastic tubing. Always use the largest size exhaust tubing possible with the minimum required length to limit backpressure.

Refer to Section8—Specications for information about the sound level of the deburring tool. The sound level around deburring equipment cannot be predicted by ATI, because the sound pressure from deburring operations is process and part dependent. To reduce the sound from the cutting operation in nearby working

areas, a customer‑supplied barrier surrounding the installation may be installed (Plexiglas

or Lexan

preferred).

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Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

4. Operation

These operating instructions are intended to help system integrators program, start up, and complete a robotic deburring cell containing a deburring tool. The system integrator should be familiar with the task of deburring and

have extensive knowledge about automation applications that incorporate robots.

4.1 Safety Precautions

DANGER: NEVER use the Speedeburr for purposes other than robotic deburring. If

used in any other way, serious injury or damage to equipment may occur.

DANGER: NEVER use the Speedeburr as a hand‑held machine. If used in this way, serious injury or damage to equipment will occur.

WARNING: All personnel, who are involved in the operation of the deburring tool, should have a thorough understanding of the operating procedures. Failure to follow these procedures or neglecting safety precautions can create hazardous situations that may injure personnel or damage the deburring installation and the deburring tool.

WARNING: Never operate the Speedeburr product without wearing hearing protection. High sound levels can occur during cutting. Failure to wear hearing protection can cause hearing impairment. Always use hearing protection while working in proximity of the deburring tool.

WARNING: Never operate the Speedeburr product without wearing eye protection. Flying debris can cause injury. Always use eye protection while working in the neighborhood of the deburring tool.

CAUTION: Only use burs that are supplied by ATI. Using a bur, which is from another distributer, is not properly designed for the ATI deburring tool and may cause injury or damage equipment.

CAUTION: Failure to properly handle the lubrication material and long‑time exposure to air that contains oil could cause injury to personnel. Refer to the lubrication safety data sheet (SDS) for more information about the material properties, proper handling/ storage/disposal practices, and what to do in the event of an accidental exposure.

CAUTION: Never be present near the deburring tool while it is started or in operation. Flying debris and rotating parts can cause injury. If it is necessary to approach the deburring tool while in motion, stand behind appropriate Plexiglas® or Lexan® windows. Provide a barrier to prohibit people from approaching the deburring tool while in operation.

CAUTION: Never use or start the deburring tool without rst reading and understanding

the operating procedures described in this manual. Never use the deburring tool for any purposes, or in any ways, not explicitly described in this document. Using the deburing tool without fully understanding the installation and operating procedures may cause injury to personnel or damage to equipment. Mount the deburring tool and connect the pneumatic control equipment as described in this manual. Operate the deburring tool as described in the manual.

CAUTION: Protect the brass cylinder that encloses the FFP from collisions. If struck, the cylinder may be damaged and need to be replaced in order to continue normal operations.

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Manual, Speedeburr, AC‑90 and AC‑180 Series

4.2 Normal Operation

The following sections describe the normal operating conditions for the AC deburring tools.

4.2.1 Air Quality

The air supply should be clean, dry, ltered, and lubricated. A coalescing lter that has elements rated for 5 micron or better is required. The air must be supplied at 6.2 bar (90 psi).

Air quality aects tool performance more than almost any other factor. Particulate can block airow or impede vane motion. If deburring tools do not receive the proper air pressure, the tool

stalls. Any water in the system damages the housing and blades.

4.2.2 Lubrication

Vane motors for the AC deburring tool must have oil in the motor air supply. Otherwise, the vane

material wears against the housing and degrades quickly. Premature failure results, when using the deburring tool without lubrication.

Use a brand name air tool oil with a viscosity in the range of IS0 VG 32 to ISO VG 46. For example, use Mobil™ ALMO OIL 525, which is available from many industrial suppliers.

Do not use oilfog air lubrication systems. Only use microfog systems.

Lubricate the air supply with 3‑4 drops of oil per minute. The length of the lubrication supply hose between the lubricator and the air motor should be no

more than 5 m (16 feet).

Document #9610‑50‑1029‑02

4.2.3 Media Selection, Design, and Maintenance

Use genuine, proprietary ATI carbide burs. Check media quality regularly to ensure it is not dull or worn. Using worn media causes poor

surface nish and premature tool failure because of increased wear on the bearings.

Under normal conditions, no cooling or lubrication of the bur is necessary.

4.2.4 Deburring Tool Approach Path Should Be Slow and At an Angle

The deburring tool should approach the workpiece slowly and at an angle.

When beginning a deburring pass, try to minimize the initial impact on the work piece by slowly

approaching the tool at an angle while maintaining a slightly parallel path with the surface. If the tool quickly approaches perpendicularly to the workpiece, the result is gouging and

premature wear of the tool bearings and results in premature failing of the unit. Additionally,

collisions could result and create a hazardous situation for both personnel and equipment.

4.2.5 No Radial Loading

Do not apply radial loads that are perpendicular to the axis of rotation.

Do not use the AC deburring tool to perform grinding, countersinking, or other metal‑forming processes.

4.2.6 Program the Robot to Incorporate 50% Compliance Travel of the Tool

Program the robot to have the tool's compliance at 50% travel when on the nominal path.

As the part's edge deviates from the perfect path, the cutting bit can use compliance to follow along high and low spots without losing contact or hitting the positive stop and gouging.

Do not "bottom out" the compliance and hit the positive stop.

Repeated impacts on the positive stop can damage the compliance mechanism or motor.

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Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

4.3 Speedeburr Working Environment

As described in previous sections, the AC deburring tool should only be used in conjunction with a robot in

a secured work cell/chamber.

The work cell must be secured by means of barriers to prohibit personnel from entering the cell. A lockable

door should be included as a part of the barrier in order to facilitate access to the cell for authorized personnel only. The barrier could consist partly or fully of Plexiglas to facilitate observation of the deburring

operations. During system or deburring tool maintenance, make sure the AC deburring tool and robot are stopped before

entering the robot cell. When installing and testing, never be present in the cell when the deburring tool is running.

Be aware of rotating parts. Use eye‑protection while working around the deburring tool.

Be aware of high sound levels. Always use hearing protection while working in the proximity of the

deburring cell. The deburring tool should not be used to deburr materials that are prone to fracture. A fracturing work

piece may result in pieces of material damaging surrounding working environment and personnel. Material

removed correctly should be in the form of chips.

4.4 Tool Center Point (TCP) Position

The overall deburring tool dimensions are shown in Section 9—Drawings. When setting the TCP position

in the robot controller, use the mid‑position of the 8 mm(0.315") axial stroke of the FFP. Also, take into account the depth of the Speedeburr adapter plate. If an additional interface plate is used to t the adapter to

the robot, this depth must be considered while setting the TCP position.

Table 4.1—Setting the TCP Distance for X, Y, and Z

Conguration

Without the Speedburr adapter

With the Speedeburr adapter

74.93 mm (2.95")

109.98 mm (4.33")

Distance for AC-90 Distance for AC-180

X Y Z X Y Z

‑69.85 mm

(‑2.75")

N/A

4.5 Programming the Deburring Tool Path

The overall deburring tool dimensions are shown in Section 9—Drawings. While various methods are available to program the robot path, the bur should be nominally at the mid‑point

of its stroke while deburring a part. The bur moves up and down with part and path variation. The method that is used depends upon the capabilities of the robot and the programmer's preferences.

One programming method is to use the point of the bur as a guide, follow the edge of the part, and then manually or automatically add osets to the path points to achieve the correct path.

Another programming method is to input into the robot the actual points that are along the path. If this method is used, make sure that at each point the bur is at its nominal mid‑point when in contact with the part and that there are no radial forces.

If an application requires the deburring of sharp inner corners, it may be required to use the area of the bur that is closer to tip. In this case, compensation and cutting surface speed of the deburring tool are reduced.

When rst running the robot program, observe the path with the axial force/compliance air supply turned o. When increasing the path speed, notice if the path deviates. Verify that at the operational robot path speed the bur remains near the mid‑point of its axial travel.

Adjust the axial force/compliance air supply as described in Section 3.6—Pneumatics to achieve the correct

sized and even chamfer.

‑114.81 mm

(‑4.52")

‑149.86 mm

(‑5.90")

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Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

To change the motor speed, adjust the main supply pressure, for example: increasing the pressure, increases the speed. On the AC‑90, the user can adjust the speed by using a small at‑blade screwdriver to turn the

adjustment screw on the side of the 90° bracket (refer to Figure 2.1). This adjustment varies the ow rate,

for example: clockwise to decrease and counter‑clockwise to increase the ow rate and speed. In most applications, it is best to adjust the regulator to a maximum pressure 6.2 bar (90 psi) with the adjustment screw in the full out position, which is approximately ush with the surface.

4.6 Cutter Operation and Burr Selection

To obtain optimal results, the FFP should operate with little friction in the cylinder. Refer to Section 5—

Maintenance for more information.

The deburring tool should not be operated for extensive periods of time with the cutting tip pointing up.

This orientation increases the amount of debris that enters the cylinder and causes premature damage to the cylinder and FFP. If the deburring tool must be operated in this orientation, then a continuous or regular burst of high velocity air should be used to blow debris away from the FFP and cylinder to ensure minimal friction between the components.

The selection of a cutting tool is highly dependent upon the part material and geometry, and the depth of cut. Please see Section 4.6.1—Bur Selection for a bur and suitable applications.

4.6.1 Bur Selection

ATI can provide guidance in bur selection; however, only experimentation yields the results

desired. The following table may assist in bur selection.

Table 4.2—Bur Selection

Description Application

9150-HIAC-4579-C2

• Tungsten carbide bur, C2

micro‑grain.

• 90° cone shape, 16 mm

(0.63") diameter.

• 20.3 mm (0.8") overall

length.

• 24 teeth, straight utes.

• 3° negative rake angle.

9150-HIAC-4579-C5

• Tungsten carbide bur, C5

micro‑grain.

• 90° cone shape, 16 mm

(0.63") diameter.

• 20.3 mm (0.8") overall

length.

• 24 teeth, straight utes.

• General purpose deburring,

for example: ferrous

materials.

• Deburring alloy steels.

• Increased wear resistance.

• Longer tool life.

• 3° negative rake angle.

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Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

Table 4.2—Bur Selection

Description Application

9150-HIAC-4153-C5

• Tunsten carbide bur, C5

micro‑grain.

• 90° cone shape, 16 mm

(0.63") diameter.

• 20.3 mm (0.8") overall

length.

• 27 teeth, spiral utes.

• 3° positive rake angle.

9150-43967

• Tungsten carbide bur.

• 90° cone shape, 16 mm

(0.63") diameter.

• 20.3 mm (0.8") overall

length.

• 16 teeth, straight utes,

chip breaker.

• 5° negative rake angle.

9150-HIAC-1010-C2

• Tungsten carbide bur, C2

Micro‑Grain.

• 80° cone shape, 16 mm

(0.63") diameter.

• 24 mm (0.94") overall

length.

• General purpose deburring.

• Improved surface nish on

most materials.

• Deburring reinforced

plastics and composites.

• General purpose deburring

of non‑ferrous materials,

for example: aluminum.

• 24 teeth, straight utes.

• 3° negative rake angle.

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Document #9610‑50‑1029‑02

5. Maintenance

To obtain the best results, the FFP should operate with little friction in the cylinder. At periodic maintenance intervals remove debris within the cylinder. Keep the outside of the deburring tool clean to ensure proper cooling.

While simple in design, there are few user‑serviceable parts in the assembly. The user is encouraged to return the unit to ATI for service. Section 6—Troubleshooting and Service Procedures is provided to assist the user in

cleaning, inspecting, and replacing burs, the FFP, cylinder, and pneumatic connection O‑rings.

For all service, it is recommended that the air supply (before the solenoid valves) be disconnected. Drain any

trapped air pressure in the lines. It is suggested that the air supply be “locked out” to prevent accidental operation

of the spindle. During maintenance operations, refer to Section 6—Troubleshooting and Service Procedures for maintenance instructions. Service and repair parts are identied in Section 7—Serviceable Parts and Section 9—

Drawings.

5.1 Pneumatics

Routinely check the air lines for their general condition and replaced as required. The air lters should be checked and replaced as required to maintain optimum performance. The life of the lter elements is

dependent on the quality of compressed air at the customer’s facility and therefore cannot be estimated. For to Section 3.6—Pneumatics for more information about pneumatic connections.

5.2 Lubrication

Ensure the air motor is being lubricated. Refer to Section 4.2.2—Lubrication.

5.3 Bur, FFP, Cylinder, Spline, and Lock Ring Inspection

The bur, FFP, cylinder, spline, and lock ring may wear depending on cut depth, feed rate, and the material that is being deburred. Inspect these components regularly for wear and refer to Section 6—Troubleshooting

and Service Procedures for symptoms of worn components. If necessary, replace applicable parts. Refer

to Section 6.2.1—Cleaning, Inspection, and Replacement of the Spline, Cylinder, and Lock Ring. Only use genuine A TI components.

Whenever the bur is replaced, inspect the FFP and cylinder. The FFP should rotate freely by hand in the cylinder with no binding. If binding is detected, the FFP and cylinder should be replaced. Refer to

Section 6.2—Service Procedures.

5.4 Overhaul

Return the deburring tool to ATI for repairs or overhaul in order to maintain the technical specications and tool life of the deburring tool. Symptoms of a diminished motor, which doesn't match the specications in

Table 8.1 and that the deburring tool should be overhauled, include but are not limited to the following:

• decreased or stalling motor speed.

• increased air consumption by the motor.

• increased noise during operation.

Refer to Section 6—Troubleshooting for other signs that the deburring tool should be returned to ATI.

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Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

6. Troubleshooting and Service Procedures

The following section provides troubleshooting information to help diagnose conditions with the product and service procedures to help resolve these conditions.

6.1 Troubleshooting

Deburring process development is an iterative, learning task. The following table is presented to assist in solving deburring problems.

Table 6.1—Troubleshooting

Symptom Cause Resolution

Use better grade bur material. Refer to Section 4.6—Cutter

Operation and Burr Selection.

Replace the regulator.

Replace the O‑rings. Refer to Section 6.2.3—O‑Ring Replacement

for the Air Supply Ports and Tool Flange.

Clean components. Replace as necessary. Refer to Section 5.3—

Bur, FFP, Cylinder, Spline, and Lock Ring Inspection and Section 6.2.2—Bur and FFP Replacement.

Inspect bur if worn, replace. Refer to Section 6.2.2—Bur and FFP

Replacement.

Choose bur that is designed for work material. Refer to

Section 4.6—Cutter Operation and Burr Selection.

Inspect bur. If worn, replace. Refer to Section 6.2.2—Bur and FFP

Replacement..

Choose bur that is designed for work material. Refer to

Section 4.6—Cutter Operation and Burr Selection.

Inspect bur. If worn, replace. Refer to Section 6.2.2—Bur and FFP

Replacement..

Use a bur with less utes. Refer to Section 4.6—Cutter Operation

and Burr Selection.

Bur wear.

Bur breakage.

Unequal compliance.

Poor nish on work

piece.

Bur is chattering during cut.

Secondary burrs are created on the work piece after cut.

Chip packing of bur.

Hard work material. Too heavy a cut. Decrease the width of cut. Make multiple passes.

Feed rate is too slow. Increase the feed rate. Too heavy a cut. Decrease the width of cut. Make multiple passes.

Deection at corner. Do not begin the path at a sharp corner. Impacting the part. Decrease the feed rate at contact. Enter part at an angle.

The regulator is defective.

The O‑rings on the mounting bracket of the deburring tool are worn.

The FFP is not moving freely in the cylinder.

Feed rate is too fast. Reduce feed rate. Bur is worn. Feed rate is too fast. Reduce feed rate.

Lack of rigidity. Increase axial force/ compliance pressure. Too heavy a cut. Decrease width of cut. Make multiple passes.

Improper bur selection.

The bur is worn. Incorrect feed rate. Reduce the feed rate.

Too heavy a cut. Decrease width of cut. Make multiple passes. Improper bur selection.

Bur is worn. Too heavy a cut. Decrease the width of cut. Make multiple passes.

Not enough chip clearance.

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Table 6.1—Troubleshooting

Symptom Cause Resolution

The bur stalls.

Not enough or no motor supply air.

The O‑rings on the rear

ange of the deburring

tool are worn. The deburring tool is not

properly lubricate. The FFP is not moving

freely in the cylinder. Air motor must be

replaced.

Verify the motor supply air regulator is operating at 90 PSI (6.2 Bar), and check for leaks.

Replace the O‑rings. Refer to Section 6.2.3—O‑Ring Replacement

for the Air Supply Ports and Tool Flange.

Ensure the deburring tool is properly lubricated. Refer to

Section 4.2.2—Lubrication.

Clean components. Replace as necessary. Refer to Section 5.3—

Bur, FFP, Cylinder, Spline, and Lock Ring Inspection.

Contact ATI.

6.2 Service Procedures

The following service procedures provide instructions for component replacement, when the user chooses

to service the unit in the eld. For all service, the user should disconnect the air supply before the solenoid

valves and vent trapped air pressure from the lines. This step prevents accidental operation of the spindle.

CAUTION: Thread locker applied to fasteners must not be used more than once. Fasteners might become loose and cause equipment damage. Always apply new thread locker when reusing fasteners.

Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

CAUTION: During operation of the deburring tool, the bur reaches high temperatures. Failure to wear proper personal protection equipment or not allowing the bur to cool could result in serious injury to the user. Be aware that during operation, the bur becomes very hot, and before removing the bur, take necessary safety precautions to avoid injury.

6.2.1 Cleaning, Inspection, and Replacement of the Spline, Cylinder, and Lock Ring

Refer to Figure 6.1.

Parts required: Refer to Section 9—Drawings. Tools required: Hook spanner wrench (P/N 3810‑51‑1004), 3 mm Allen® wrench, torque wrench Supplies required: Clean rag, mild solvent, same lubrication oil that is used for operational air

lubrication (refer to Section 4.2.2—Lubrication)

1. De‑energize all energized circuits such as air and power.

2. Using the hook spanner wrench, remove the lock ring from the deburring tool housing.

3. Gently remove the cylinder and FFP.

4. Using a mild solvent, clean the spline, interior of the deburring tool housing, and the lock ring.

• If necessary to remove the spline, use a 3 mm Allen wrench to unscrew the M4

socket head cap screw. To re‑install the spline, tighten the M4 socket head cap screw to 25 in‑lbs (2.825 Nm).

5. Verify the bur and FFP spin together.

a. By keeping the cylinder stationary, verify the FFP and bur spin together. The bur should

move freely.

i. If the bur does not move freely, replace the FFP and/or cylinder. Refer to Section 6.2.2—

Bur and FFP Replacement for replacing the FFP without the bur.

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6. Inspect and clean the FFP and cylinder.

a. Separate the FFP from the cylinder. b. Using a clean rag, remove debris from the surfaces of the FFP and cylinder. c. Inspect the FFP and cylinder for scratches.

i. If the scratches are deep, replace the FFP and Cylinder. For replacement procedures for

the FFP without replacing the bur, refer to Section 6.2.2—Bur and FFP Replacement.

7. Install the cylinder, FFP, and lock ring on the deburring tool.

a. Lightly lubricate the outside diameter of the FFP and the inside diameter of the cylinder.

NOTICE: The t between the FFP and the cylinder provides the seal that is for the axial

down force air pressure. The t must be consistent and without excessive play.

b. Verify the FFP moves freely without excessive play.

i. If the play is excessive, replace the cylinder.

c. Install the cylinder and FFP. The FFP inside diameter interfaces with the outside diameter

on the spline.

d. Using a hook wrench, secure the cylinder and FFP on the deburring tool housing with the

lock ring. Tighten the lock ring hand tight.

8. When the procedure is complete, return to normal operation.

Figure 6.1—Cleaning, Inspection, and Replacement

Deburring Tool

Spline

During reinstallation,

lightly lubricate

the inside diameter

of the cylinder.

During reinstallation,

lightly lubricate

the outside diameter

of the FFP.

(1) M4 Socket Head Cap Screw

Cylinder

FFP

Hook Wrench

(P/N 3810-51-1004)

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Lock Ring

6.2.2 Bur and FFP Replacement

Refer to Figure 6.2 and Figure 6.3.

Parts required: Refer to Section 9—Drawings. Tools required: Hook spanner wrench (P/N 3810‑51‑1004), pincer assembly (P/N 9040‑51‑1000),

and holder assembly (P/N 9040‑51‑1001), 5 mm Allen wrench

Supplies required: Clean rag, mild solvent, same lubrication oil that is used for operational air

lubrication (refer to Section 4.2.2—Lubrication)

1. De‑energize all energized circuits such as air and power.

2. Using the hook spanner wrench, remove the lock ring from the deburring tool housing.

3. Remove the bur, FFP, and cylinder.

4. Inspect the FFP and cylinder.

a. Verify the FFP can rotate freely by hand in the cylinder without binding.

i. If binding is detected, replace the FFP and/or cylinder.

5. Gently remove the FFP and bur from the cylinder.

Figure 6.2—Remove the Lock Ring

Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

Cylinder

FFP

Bur

Lock Ring

Hook Wrench

(P/N 3810-51-1004)

6. Remove the bur from the FFP.

a. Insert the holder assembly into the FFP. b. Use a 5 mm Allen wrench to loosen the M6 socket head cap screw to open the pincer

assembly so that it ts over the large diameter of the bur.

c. Use a 5 mm Allen wrench to tighten the M6 socket head cap screw to close the pincer

assembly around bur.

d. Holding the FFP stationary with the holder assembly, turn the pincer assembly

counter‑clockwise until the bur is removed from the FFP.

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Figure 6.3—FFP and Bur Replacement

Pincer Assembly

P/N 9040-51-1001

FFP

Bur

(1) M6 Socket

Head Cap Screw

Holder Assembly P/N 9040-51-1000

7. Install the new bur in the FFP.

a. Using a 5 mm Allen wrench loosen the M6 socket head cap screw to open the holder

assembly so that it ts over the large diameter of the bur.

b. Use a 5 mm Allen wrench to tighten the M6 socket head screw so that the holder assembly

closes around the bur. c. If applicable, insert the pincer assembly in the new FFP. d. Holding the FFP stationary with the pincer assembly, turn the holder assembly clockwise

until the bur is hand tight in the FFP.

8. Install the cylinder, FFP, and lock ring on the deburring tool. a. Lightly lubricate the outside diameter of the FFP and the inside diameter of the cylinder.

NOTICE: The t between the FFP and the cylinder provides the seal that is for the axial

down force air pressure. The t must be consistent and without excessive play.

b. Verify the FFP moves freely without excessive play.

i. If the play is excessive, replace the cylinder.

c. Install the cylinder and FFP. The FFP inside diameter interfaces with the outside diameter

on the spline.

d. Using a hook wrench, secure the cylinder and FFP on the deburring tool housing with the

lock ring. Tighten the lock ring hand tight.

9. When the procedure is complete, return to normal operation.

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Manual, Speedeburr, AC‑90 and AC‑180 Series

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6.2.3 O-Ring Replacement for the Air Supply Ports and Tool Flange

Refer to Figure 6.4.

Parts required: Refer to Section 9—Drawings. Tools required: Hook spanner wrench (P/N 3810‑51‑1004), pincer assembly (P/N 9040‑51‑1000),

and holder assembly (P/N 9040‑51‑1001), 5 mm Allen® wrench

Supplies required: Clean rag, Magnalube

1. De‑energize all energized circuits such as air and power.

2. Remove the deburring tool from the robot or work location.

3. If applicable remove the adapter plate from the deburring tool.

4. Remove the following (3) O‑rings: the large O‑ring that is along the edge of the mounting

bracket and the (2) O‑rings for the air supply ports.

5. Clean debris from the deburring tool using compressed air and a clean rag to wipe any grease

from the outer surfaces and O‑ring grooves.

6. Install the following (3) O‑rings dry: the large O‑ring that is along the edge of the mounting

bracket and the (2) O‑rings for the air supply ports.

7. Apply Magnalube to the O‑rings that were installed in the previous step.

8. If applicable, attach the adapter plate to the deburring tool. Refer to Section 3.5—Mounting

Installation.

9. Install the deburring tool on the robot or work location.

10. After the procedure is complete, return to normal operation.

Mounting bracket of the

AC Deburring Tool

Figure 6.4—O-ring Replacement

Axial Force/Compliance Air Port

Motor Air Supply Port

O-ring for the Axial Force/ Compliance Air Supply Port (P/N 3410-0001075-01)

O-ring for the Motor Air Supply Port (P/N 3410-0001076-01)

O-ring (P/N 3410-0001465-01)

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7. Serviceable Parts

The serviceable parts for the 9150‑AC‑90 and 9150‑AC‑180 are shown in Section 9—Drawings.

7.1 Accessories

ITEM NO. QTY PART NUMBER DESCRIPTION

1 1 Refer to Table 4.2 for bur part numbers and descriptions. 2 1 9040‑51‑1001 Bur Tool Holder Assembly 3 1 9040‑51‑1000 Bur Change Tool Pincer Assembly 4 1 3810‑51‑1004 Hooked Spanner Wrench

5 1 9150‑FFR‑90 High‑Flow Filter/Regulator Assembly 6 1 9150‑P16‑B‑G Precision Regulator

7 1

9150‑H/T‑3178 Optional Adapter Plate with NPT Ports 9150‑H/T‑3179 Optional Adapter Plate with G Ports

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

Manual, Speedeburr, AC‑90 and AC‑180 Series

8. Specications

Table 8.1—Specicationsfor9150‑AC‑90and9150‑AC‑180

Parameter Rating Motor Air Motor, vane type Idle Speed 30,000 RPM Working Speed 18,000 ‑ 25,000 RPM Torque (at lower speeds) 0.35 Nm (0.295 ft‑lbs) Power 250 Watts (0.34 hp) @ 20,000 RPM Weight (total) 0.51 kg (1.124 lb) Weight of the FFP with bur 0.05 kg (0.11 lb)

Compensation(buroat)

Axial Force

Bur Surface Speed

7.6 ‑ 11 m/sec (25 ‑ 35 ft/s) measured at 8 mm diameter (halfway

E󰀨ective Lateral: ± 2 mm (0.08") recommended.

at a supply pressure of 1.0 ‑ 4.1 bar (15 ‑ 60 psi).

Air Consumption Approximately 6.61 l/s (14 CFM) Bur Type Refer to Table 4.2. Special Tools Refer to Section 7.1—Accessories. Sound Pressure Level

Notes:

1. The equivalent continuous weighted sound pressure level.

2. Because the working environment is unknown, it is impossible to predict the noise that will occur during an operation. The tool may also excite resonant frequencies on equipment to which it is mounted creating higher sound pressure levels than the unit by itself.

1,2

80 dB No‑Load at a distance of 1.5 meters (5 feet) from the tool.

Axial: ± 4.1 mm (0.16") maximum.

8.45 ‑ 32.92 N (1.9 ‑ 7.4 lb)

between the center tip and outer rim)

Document #9610‑50‑1029‑02

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

9. Drawings

9.1 AC-90 Speedeburr Customer Drawing

DATE

7/13/2018

INITIATOR

MLS

8 AXIAL

STROKE

DESCRIPTION

ECO 17037; SHEET 2: REMOVED DIAGRAM.

REV.

BURR (FILE)

TUNGSTEN CARBIDE

DETAIL A

SCALE 2 : 1

AXIAL COMPLIANCE

REVISION

ISO 9001 Registered Company

Fax: +1.919.772.8259 www.ati-ia.com

Tel: +1.919.772.0115 Email: info@ati-ia.com

1031 Goodworth Drive, Apex, NC 27539, USA

MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.

PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY

TITLE

9630-50-AC-90

DRAWING NUMBER

SIZE

1:1

SCALE

AC-90 SPEEDEBURR CUSTOMER DRAWING

SHEET OF

B. ROSE - 6/26/2018

T. BURNS - 7/2/2018

PROJECT #

DRAWN BY:

CHECKED BY:

86.9 MIN

75.1

91.1

66.9 MIN

NOTES: UNLESS OTHERWISE

SPECIFIED.

DO NOT SCALE DRAWING.

ALL DIMENSIONS ARE IN

MILLIMETERS.

8X M4 X 16 SHCS

EQUALLY SPACED

NOTE 1

22.5°

3rd ANGLE PROJECTION

INTERFACE WITH OPTIONAL ADAPTER PLATE, SEE SHEET 3.

RECOMMENDED TORQUE = 25 IN-LBS

Notes:

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

112.1

Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

10-32

Compliance

Motor Exhaust

OPTIONAL ADAPTER

ORDERED SEPARATELY

TABLE 1, NOTE 3

TABLE 1

G 1/8 G 1/4

1/8 NPT 1/4 NPT

Motor Supply

66mm

OPTIONAL ADAPTER PLATE DIMENSIONS AND PORT SIZES

Part Number

9150-H/T-3178

ISO 9001 Registered Company

Fax: +1.919.772.8259 www.ati-ia.com

Tel: +1.919.772.0115 Email: info@ati-ia.com

1031 Goodworth Drive, Apex, NC 27539, USA

MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.

68.3mm

PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY

AC-90 SPEEDEBURR CUSTOMER DRAWING

TITLE

9150-H/T-3179

B. ROSE - 6/26/2018

DRAWN BY:

REVISION

9630-50-AC-90

DRAWING NUMBER

SIZE

2:3

SCALE

SHEET OF

T. BURNS - 7/2/2018

PROJECT #

CHECKED BY:

128.1

MOTOR

PRESSURE

EXHAUST

AIR SUPPLY

COMPLIANCE/AXIAL

MOTOR

EXHAUST

1.4

50 H7

INTERFACE

CUSTOMER

SEE TABLE 1 FOR ADAPTER PORT SIZES

SUPPLY

MOTOR AIR

6 H7

NOTE 2

10.490 26.010

6.147 THRU

EQUALLY SPACED

FROM FAR SIDE

45°

NOTES: UNLESS OTHERWISE

SPECIFIED.

DO NOT SCALE DRAWING.

ALL DIMENSIONS ARE IN

MILLIMETERS.

CUSTOMER INTERFACE

NOTE 2

3rd ANGLE PROJECTION

CUSTOMER INTERFACE

Notes:

2. CUSTOMER TO SUPPLY M6 FASTENERS AND DOWEL FOR ADAPTER PLATE MOUNTING.

3. DISCARD (QTY 8) M4 FASTENERS SUPPLIED WITH ADAPTER PLATE.

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

ISO 9001 Registered Company

Fax: +1.919.772.8259 www.ati-ia.com

Tel: +1.919.772.0115 Email: info@ati-ia.com

1031 Goodworth Drive, Apex, NC 27539, USA

Free Flying Piston Assembly, AC

Lock Nut, AC

Cylinder, AC

HIAC Straight Burr, C2 Material

M4-0.7 x 16mm SHCS, Blue, Pre-Applied

O-ring, 50mm ID x 1mm W, Buna-N, 70A Duro

O-Ring 7mm x 1mm, Buna-N 70

O-Ring 5mm x1mm Buna-N D70

DESCRIPTION

REVISION

9630-50-AC-90

MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.

PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY

DRAWING NUMBER

SIZE

1:1

SCALE

AC-90 SPEEDEBURR CUSTOMER DRAWING

TITLE

3 3

SHEET OF

B. ROSE - 6/26/2018

T. BURNS - 7/2/2018

PART NUMBER

QTY

ITEM NO.

4 8

3 1

2 1

1 1

8 1

7 1

6 1

5 1

NOTES: UNLESS OTHERWISE

SPECIFIED.

DRAWN BY:

DO NOT SCALE DRAWING.

ALL DIMENSIONS ARE IN

MILLIMETERS.

CHECKED BY:

PROJECT #

3rd ANGLE PROJECTION

9005-51-1000

3700-51-1012

3700-51-1009

3700-50-1003

3500-1062016-15A

3410-0001465-01

3410-0001076-01

3410-0001075-01

9150-AC-90

NOTE 4

SERVICEABLE PARTS

Notes:

4. OTHER BUR OPTIONS AVAILABLE.

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

9.2 AC-180 Speedeburr Customer Drawing

DATE

7/13/2018

INITIATOR

MLS

8X M4 X 16 SHCS

EQUALLY SPACED

DESCRIPTION

ECO 17037; SHEET 2: REMOVED DIAGRAM.

REV.

NOTE 1

22.5°

8 AXIAL

STROKE

Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

REVISION

ISO 9001 Registered Company

Fax: +1.919.772.8259 www.ati-ia.com

Tel: +1.919.772.0115 Email: info@ati-ia.com

BURR (FILE)

TUNGSTEN CARBIDE

1031 Goodworth Drive, Apex, NC 27539, USA

MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.

PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY

TITLE

B. ROSE - 6/26/2018

DRAWN BY:

9630-50-AC-180

DRAWING NUMBER

SIZE

1:1

SCALE

AC-180 SPEEDEBURR CUSTOMER DRAWING

SHEET OF

T. BURNS - 7/2/2018

PROJECT #

CHECKED BY:

111 MIN

102.1

36.1

40.1

DETAIL A

SCALE 2 : 1

AXIAL COMPLIANCE

NOTES: UNLESS OTHERWISE

SPECIFIED.

DO NOT SCALE DRAWING.

ALL DIMENSIONS ARE IN

MILLIMETERS.

3rd ANGLE PROJECTION

INTERFACE WITH OPTIONAL ADAPTER PLATE, SEE SHEET 3.

RECOMMENDED TORQUE = 25 IN-LBS

Notes:

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

OPTIONAL ADAPTER

ORDERED SEPARATELY

TABLE 1, NOTE 3

10-32

REVISION

Compliance

Motor Exhaust

TABLE 1

G 1/8 G 1/4

1/8 NPT 1/4 NPT

Motor Supply

66mm

OPTIONAL ADAPTER PLATE DIMENSIONS AND PORT SIZES

Part Number

9150-H/T-3178

ISO 9001 Registered Company

Fax: +1.919.772.8259 www.ati-ia.com

Tel: +1.919.772.0115 Email: info@ati-ia.com

1031 Goodworth Drive, Apex, NC 27539, USA

MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.

68.3mm

PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY

TITLE

9150-H/T-3179

B. ROSE - 6/26/2018

9630-50-AC-180

DRAWING NUMBER

SIZE

2:3

SCALE

AC-180 SPEEDEBURR CUSTOMER DRAWING

SHEET OF

T. BURNS - 7/2/2018

148

MOTOR

EXHAUST

SUPPLY

MOTOR AIR

45°

PRESSURE

AIR SUPPLY

COMPLIANCE/AXIAL

SEE TABLE 1 FOR ADAPTER PORT SIZES

MOTOR

EXHAUST

6 H7

CUSTOMER INTERFACE

NOTE 2

BC 40

DRAWN BY:

CHECKED BY:

NOTES: UNLESS OTHERWISE

SPECIFIED.

DO NOT SCALE DRAWING.

ALL DIMENSIONS ARE IN

MILLIMETERS.

PROJECT #

3rd ANGLE PROJECTION

6.1 THRU

NOTE 2

10.5 26

FROM FAR SIDE

EQUALLY SPACED

CUSTOMER INTERFACE

50 1.4

INTERFACE

CUSTOMER

NOTE 2

Notes:

2. CUSTOMER TO SUPPLY M6 FASTENERS AND DOWEL FOR ADAPTER PLATE MOUNTING.

3. DISCARD (QTY 8) M4 FASTENERS SUPPLIED WITH ADAPTER PLATE.

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

REVISION

ISO 9001 Registered Company

Fax: +1.919.772.8259 www.ati-ia.com

Tel: +1.919.772.0115 Email: info@ati-ia.com

1031 Goodworth Drive, Apex, NC 27539, USA

MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.

Free Flying Piston Assembly, AC

Lock Nut, AC

Cylinder, AC

HIAC Straight Burr, C2 Material

M4-0.7 x 16mm SHCS, Blue, Pre-Applied

O-ring, 50mm ID x 1mm W, Buna-N, 70A Duro

O-Ring 7mm x 1mm, Buna-N 70

O-Ring 5mm x1mm Buna-N D70

DESCRIPTION

PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY

TITLE

B. ROSE - 6/26/2018

9630-50-AC-180

DRAWING NUMBER

SIZE

1:1

SCALE

AC-180 SPEEDEBURR CUSTOMER DRAWING

3 3

SHEET OF

T. BURNS - 7/2/2018

PART NUMBER

QTY

NOTE 4 5

ITEM NO.

1 1

2 1

4 8

3 1

8 1

7 1

6 1

5 1

NOTES: UNLESS OTHERWISE

SPECIFIED.

DO NOT SCALE DRAWING.

ALL DIMENSIONS ARE IN

MILLIMETERS.

DRAWN BY:

CHECKED BY:

PROJECT #

3rd ANGLE PROJECTION

9005-51-1000

3700-51-1012

3700-51-1009

3700-50-1003

3500-1062016-15A

3410-0001465-01

3410-0001076-01

3410-0001075-01

9150-AC-180

SERVICEABLE PARTS

Notes:

4. OTHER BUR OPTIONS AVAILABLE.

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

9.3 Pneumatic Diagrams for AC Tools

DATE

7/9/2018

EXHAUST

INITIATOR

BRR

REVISION

DESCRIPTION

INITIAL DRAWING.

REV.

AC DEBURRING TOOL

FFP

VANE MOTOR

GAGE

BUR

EXTERNAL

1.0-4.1bar (15-60psi)

PRESSURE REGULATOR

ISO 9001 Registered Company

Fax: +1.919.772.8259 www.ati-ia.com

Tel: +1.919.772.0115 Email: info@ati-ia.com

1031 Goodworth Drive, Apex, NC 27539, USA

AXIAL REACTION FOR

PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY

FROM DEBURRING PROCESS

NOTES: UNLESS OTHERWISE

SPECIFIED.

DO NOT SCALE DRAWING.

ALL DIMENSIONS ARE IN

INCHES.

DRAWING NUMBER

MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.

SIZE

SCALE

Pneumatic Diagram, AC Tools

TITLE

B. Rose - 7/9/2018

T. Burns - 7/9/2018

DRAWN BY:

CHECKED BY:

9230-50-1071

1:1

SHEET OF

130729-3

PROJECT #

3rd ANGLE PROJECTION

ON/OFF VALVE

ACTUATED FROM

ROBOT CONTROLLER

MIST

LUBRICATOR

FILTER

AIR SUPPLY

6.2bar (90psi)

OPTION 1 (SHEET 1) UTILIZES A SINGLE SOLENOID VALVE TO CONTROL BOTH THE MOTOR DRIVE AND AXIAL FORCE AIR SUPPLY.

OPTION 2 (SHEET 2) UTILIZES TWO SOLENOID VALVES TO SEPARATELY CONTROL THE MOTOR DRIVE AND AXIAL FORCE AIR SUPPLY.

NOTES:

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

EXHAUST

Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

REVISION

AC DEBURRING TOOL

ON/OFF VALVE

ACTUATED FROM

ROBOT CONTROLLER

FFP

VANE MOTOR

GAGE

BUR

EXTERNAL

1.0-4.1bar (15-60psi)

PRESSURE REGULATOR

ON/OFF VALVE

ACTUATED FROM

ROBOT CONTROLLER

ISO 9001 Registered Company

Fax: +1.919.772.8259 www.ati-ia.com

Tel: +1.919.772.0115 Email: info@ati-ia.com

1031 Goodworth Drive, Apex, NC 27539, USA

AXIAL REACTION FOR

FROM DEBURRING PROCESS

NOTES: UNLESS OTHERWISE

MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.

PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY

SPECIFIED.

DO NOT SCALE DRAWING.

ALL DIMENSIONS ARE IN

INCHES.

DRAWING NUMBER

SIZE

SCALE

Pneumatic Diagram, AC Tools

TITLE

B. Rose - 7/9/2018

T. Burns - 7/9/2018

DRAWN BY:

CHECKED BY:

9230-50-1071

1:1

2 2

SHEET OF

130729-3

PROJECT #

3rd ANGLE PROJECTION

MIST

LUBRICATOR

FILTER

AIR SUPPLY

6.2bar (90psi)

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02

10. Terms and Conditions of Sale

The following Terms and Conditions are a supplement to and include a portion of ATI’s Standard Terms and

Conditions, which are on le at ATI and available upon request.

ATI warrants the compliant tool product will be free from defects in design, materials, and workmanship for a period of one (1) year from the date of shipment and only when used in compliance with the manufacturer's

specied normal operating conditions. This warranty does not extend to tool components that are subject to wear

and tear under normal usage; including but not limited to those components that require replacement at standard

service intervals. The warranty period for repairs made under a RMA shall be for the duration of the original warranty, or ninety (90) days from the date of repaired product shipment, whichever is longer. This warranty is void

if the unit is not used in accoACance with guidelines that are presented in this document. ATI will have no liability under this warranty unless: (a) ATI is given written notice of the claimed defect and a description thereof within thirty (30) days after the Purchaser discovers the defect and in any event not later than the last day of the warranty period; and (b) the defective item is received by ATI no later then ten (10) days after the last day of the warranty period. ATI's entire liability and Purchaser's sole remedy under this warranty is limited to repair or replacement, at ATI's election, of the defective part or item or, at ATI's election, refund of the price paid for the item. The foregoing warranty does not apply to any defect or failure resulting from improper installation, operation, maintenance, or repair by anyone other than ATI.

ATI will in no event be liable for incidental, consequential or special damages of any kind, even if ATI has been

advised of the possibility of such damages. ATI’s aggregate liability will in no event exceed the amount paid by

purchaser for the item which is the subject of claim or dispute. ATI will have no liability of any kind for failure of any equipment or other items not supplied by ATI.

No action against ATI, regaACless of form, arising out of or in any way connected with products or services supplied hereunder may be brought more than one (1) year after the cause of action occurred.

No representation or agreement varying or extending the warranty and limitation of remedy provisions contained herein is authorized by ATI, and may not be relied upon as having been authorized by ATI, unless in writing and signed by an executive ocer of ATI.

Unless otherwise agreed in writing by ATI, all designs, drawings, data, inventions, software and other technology made or developed by ATI in the course of providing products and services hereunder, and all rights therein under any patent, copyright or other law protecting intellectual property, shall be and remain ATI’s property. The sale of

products or services hereunder does not convey any express or implied license under any patent, copyright or other

intellectual property right owned or controlled by ATI, whether relating to the products sold or any other matter,

except for the license expressly granted below.

In the course of supplying products and services hereunder, ATI may provide or disclose to Purchaser condential

and proprietary information of ATI relating to the design, operation or other aspects of ATI’s products. As between ATI and Purchaser, ownership of such information, including without limitation any computer software provided to Purchaser by ATI, shall remain in ATI and such information is licensed to Purchaser only for Purchaser’s use in operating the products supplied by ATI hereunder in Purchaser’s internal business operations.

Without ATI’s prior written permission, Purchaser will not use such information for any other purpose or provide or otherwise make such information available to any thiAC party. Purchaser agrees to take all reasonable precautions

to prevent any unauthorized use or disclosure of such information.

Purchaser will not be liable hereunder with respect to disclosure or use of information which: (a) is in the public domain when received from ATI; (b) is thereafter published or otherwise enters the public domain through no fault of Purchaser; (c) is in Purchaser’s possession prior to receipt from ATI; (d) is lawfully obtained by Purchaser from a thiAC party entitled to disclose it; or (f) is required to be disclosed by judicial oACer or other governmental authority, provided that, with respect to such required disclosures, Purchaser gives ATI prior notice thereof and uses

all legally available means to maintain the condentiality of such information.

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

Manual, Speedeburr, AC‑90 and AC‑180 Series

Document #9610‑50‑1029‑02

10.1 Motor Life and Service Interval Statement

The air motors that are used in ATI deburring/nishing tools are subject to wear and have a nite life. Motors that fail, during the warranty period, will be repaired or replaced by ATI as long as there is no

evidence of abuse or neglect and that the normal operating practices outlined in this manual have been observed.

Components such as motor vanes, bearings, any gear reduction components, and collet nuts/chucks are considered consumable and are not covered by warranty. The customer should expect to service or replace

these items at designated service intervals. For any part this is not detailed in this manual, contact ATI for part numbers and pricing.

Premature bearing failure can occur from exposing the deburring tool to coolants and water or impacts from collisions. Other failure modes that are outlined in the manual and relate to improper machining practices

and deburring media selection.

10.1.1 Vane Motor Products

Vane type motors have a nite life and require regular service. At that time the customer should expect to replace the motor vanes and bearings. Any gear reduction components should also be

inspected and replaced as necessary. Vane type motors perform best and longest with lubricated air. The same components will require attention with particular emphasis on replacing the motor vanes.

The expected life of a properly lubricated vane motor in normal operation is entirely application dependent based on a multitude of factors. To maximize the life of a vane type motor products the

customer should follow closely the normal operation guide in the product manual. The supplied

air must be lubricated, and ltered to remove particulates and moisture. Premature bearing failure can occur from exposing the deburring tool to coolants and water or impacts from collisions. Other

failure modes are outlined in the manual and relate to improper machining practices and deburring media selection.

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com

ATI Technologies Speedeburr 9150-AC-90, Speedeburr 9150-AC-180 Product Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Glossary

1. Safety

1.2 General Safety Guidelines

1.3 Safety Precautions

2. Product Overview

2.1 FFP

2.2 Technical Description

2.2.1 Environmental Limitations

2.2.1.1 Operation

2.2.1.2 Storage

2.2.2 Axial Force/ Compliance Unit Performance

2.2.3 Air Motor Performance

3. Installation

3.1 Protection During Transportation

3.2 Inspection of Condition When Delivered

3.3 Unpacking and Handling

3.4 Storage and Preventive Maintenance During Storage

3.5 Mounting Installation

3.6 Pneumatics

4. Operation

4.1 Safety Precautions

4.2 Normal Operation

4.2.1 Air Quality

4.2.2 Lubrication

4.2.3 Media Selection, Design, and Maintenance

4.2.4 Deburring Tool Approach Path Should Be Slow and At an Angle

4.2.5 No Radial Loading

4.2.6 Program the Robot to Incorporate 50% Compliance Travel of the Tool

4.3 Speedeburr Working Environment

4.4 Tool Center Point (TCP) Position

4.5 Programming the Deburring Tool Path

4.6 Cutter Operation and Burr Selection

4.6.1 Bur Selection

5. Maintenance

5.1 Pneumatics

5.2 Lubrication

5.3 Bur, FFP, Cylinder, Spline, and Lock Ring Inspection

5.4 Overhaul

6. Troubleshooting and Service Procedures

6.1 Troubleshooting

6.2 Service Procedures

6.2.1 Cleaning, Inspection, and Replacement of the Spline, Cylinder, and Lock Ring

6.2.2 Bur and FFP Replacement

7. Serviceable Parts

7.1 Accessories

9. Drawings

9.1 AC-90 Speedeburr Customer Drawing

9.2 AC-180 Speedeburr Customer Drawing

9.3 Pneumatic Diagrams for AC Tools

10. Terms and Conditions of Sale

10.1 Motor Life and Service Interval Statement

10.1.1 Vane Motor Products