ATI Technologies 2i Operation And Maintenance Manual

Aerosol Photometer
2i
Operation and Maintenance Manual
(This Page Intentionally Left Blank)
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Chapters
CHAPTER 1
CHAPTER 2
CHAPTER 3
CHAPTER 4
Introduction and Precautions 7
Photometer Overview 16
Unpacking and Setting Up the Photometer 21
Know Your Equipment 25
Scope of Manual 7 Definitions 7 Definiciones 8 Définitions 8 Definitioner 9
定义 9 User Responsibility 10 Precautions 10 For Customers in Canada 12 For Customers in the USA 12 For Customers in Europe 14 For All Customers 15
Instrument Description 16 Filter Leak Testing: The Most Common Application 17 How the Photometer Operates 18
Theory of Operation 18 Sampling System 18 Light Scattering Chamber (LSC) 19 Capabilities 19 Input / Output features 19
Utility Requirements 20
Packing List 21 Unpacking 21 Installation 22 Before you begin 22 Connecting Electrical Power 22 Connecting the Scanning Probe 23 Connecting the Interface Ports 24
USB Port 24 Printer Port 24
Front Panel General Overview 25 Rear Panel General Overview 26 Scanning Probe Overview 27 Thermal Printer Overview 28 Function Keys 29 Sampling Ports 29
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CHAPTER 5
CHAPTER 6
CHAPTER 7
CHAPTER 8
Operating the 2i: Basic Operation 30
Before You Begin 30 Basic Operation 31 Reporting Modes 34
Summary Mode 34 Monitoring 36 Continuous 38
Alarms Modes and Set Point 38
Alarm Set Point 38 Alarm modes 39
Icons 40
Software Reference 41
Software Description 41
Start-up Screen 41
Making Entries 42
Entering Numerical Values 42 Turning Options Flags On or Off 43
Using the Alphanumerical Keypad 43 General Screen Structure 44 Menu Structure and Options 45
Menu Structure 45
Run Mode Screen 46
Top Level Menu Options 47 Alarm Set Point 48 Alarms 49 Set 100% to Upstream Concentration 49
Instructions 50
Measuring the Upstream Aerosol 50
Accepting the Result 51
Aerosol Concentration Result Too Low 51
Aerosol Concentration Result Too High 52 Set Internal Reference 52 Use Previous 100% Settings 53 Re-establish Zero 53 Setup 54
Aerosol Noise Suppression 54
Reporting Functions 56
Date and Time 57
Display 58 Error Messages 59
Application Notes 61
Abbreviations List 61 Aerosol Correction Factors 61
Maintaining the Photometer 62
Definitions and Features 62 Recommended Scheduled Maintenance 63
Daily 63
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Annually 63 Replacing the Main Power Fuses 64 Cleaning the Lint Screens 64
CHAPTER 9
APPENDIX A Contacting ATI 67
APPENDIX B Warranty 68 APPENDIX C Declaration of Conformity 70 APPENDIX D Specifications 71
APPENDIX E Maintenance and Spare Items 72 APPENDIX F Accessories 73
APPENDIX G Manual Revision History 74 APPENDIX H Español – Precauciones 75 APPENDIX I Français – Précautions 77 APPENDIX J 中文预防 79 APPENDIX K Svenska – Försiktighetsåtgärder 81
Troubleshooting Guide 65
Instrument Will Not Power Up 65 Error E1 – Sample Line Blockage 65 Error E2 – Out of Temperature Range 66 Error E3 – Photomultiplier Tube (PMT) Inoperable 66
For Technical Support or Application Questions 67 For Customer Service 67
Main Unit Physical Characteristics 71 Operational Requirements 71 Operating Conditions 71 Aerosol Detection 71 Data Output Formats 71 Outputs 71
Scanning Probe 73 Thermal Printer Module (Optional) 73 Wheeled Transport Case (Optional) 73
Figures
Figure 1: Front Panel Overview 25 Figure 2: Rear Panel Overview 26 Figure 3: Scanning Probe Overview 27 Figure 4: Thermal Printer Overview 28 Figure 5: Basic Operation of the 2i Aerosol Photometer 31 Figure 6: Sample Summary Mode Reporting Ticket 36 Figure 7: Sample Monitoring Mode Data Output 37 Figure 8: Start-up Screen 42 Figure 9: Alphanumeric Keypad 44 Figure 10: Screen Structure 44 Figure 11: Overview of the 2i Menu Structure 45 Figure 12: Running Mode Screenshot 46
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Figure 13: Main Menu Screenshot 47 Figure 14: Setting the Alarm Set Point Screenshot 48 Figure 15: Setting the Alarms Screenshot 49 Figure 16: Set 100% to Upstream Concentration Initial Screenshot 50 Figure 17: Set 100% to Upstream Concentration Measurement Screenshot 51 Figure 18: Set 100% to Upstream Concentration Final Screenshot 51 Figure 19: Select Reagents Screenshot 52 Figure 20: Set Internal Reference Screenshot 52 Figure 21: Setup Menu Screenshot 54 Figure 22: Aerosol Noise Suppression Screenshot without Probe 55 Figure 23: Aerosol Noise Suppression Screenshot with Probe 55 Figure 24: Reporting Functions Screenshot 56 Figure 25: Date and Time Menu Screenshot 57 Figure 26: Set Time Screenshot 57 Figure 27: Set Date Screenshot 57 Figure 28: Set Date Format Screenshot 58 Figure 29: Display Setup Screenshot 58 Figure 30: Display Setup Screenshot 58 Figure 31: Error Message Screenshot 59
Tables
Table 1: Serial Port Settings ............................................................................................. 24
Table 2: Summary Reporting Mode Ticket ...................................................................... 35
Table 3: Monitoring Reporting Mode Ticket.................................................................... 37
Table 4: Icons Description ................................................................................................ 40
Table 5: Running Mode Options....................................................................................... 46
Table 6: Main Menu Options ............................................................................................ 47
Table 7: Alarm Set Point Options List .............................................................................. 48
Table 8: Alarm Selection Options List ............................................................................. 49
Table 9: Internal Reference Set Point ............................................................................... 52
Table 10: Noise Suppression Options List........................................................................ 55
Table 11: Reporting Mode Options List ........................................................................... 56
Table 12: Date and Time Menu Options List ................................................................... 58
Table 13: Date and Time Menu Options List ................................................................... 59
Table 14: List of Operator Error Messages ....................................................................... 60
Table 15: Abbreviations List ............................................................................................ 61
Table 16: Aerosol Correction Factors List........................................................................ 61
Table 17: Replacement Fuses for the 2i ............................................................................ 64
Table 18: Maintenance and Spare Items ........................................................................... 72
Table 19: Accessories List ................................................................................................ 73
Table 20: Manual Revision History .................................................................................. 74
6 Aerosol Photometer - 2i 1800224 H.1
CHAPTER 1
Introduction and Precautions
Scope of Manual
These instructions cover the specifications, features,
operation, maintenance, and troubleshooting for the 2i
Digital Aerosol Photometer.
These instructions also contain important information
required for the safe operation of the instrument.
Before using this instrument, all personnel associated
with the operation must read and understand this
entire manual and become familiar with the
terminology.
Failure to follow the specified procedures and
precautions could result in PERSONAL INJURY or
DAMAGE to the unit.
Definitions
The following defines the warnings, cautions and
notes used throughout this manual.
Warning
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
Caution
Indicates a possibility of equipment damage if instructions are not followed.
Note
Indicates that helpful information is provided.
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Definiciones
Las siguientes anotaciones definen los peligros,
cuidados y notas usadas a lo largo de este manual.
Advertencia
Indica una fuerte probabilidad de serias lesiones personales o muerte si no son seguidas las instrucciones.
Cautela
Indica una posibilidad de daños al equipo si no son seguidas las instrucciones.
Nota
Indica que se suministra información útil.
Définitions
Les informations suivantes, définissent les symboles,
précautions et notes présentes dans ce manuel.
Avertissement
Indique la possibilité de dommages corporels graves pouvant entraîner la mort, si les instructions ne sont pas suivies.
Attention
Indique la possibilité d’endommager l’équipement si les instructions ne sont pas suivies.
Note
Indique que des informations utiles sont fournies.
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Definitioner
Efterföljande text beträffande varningar, varsamhet
och noteringar är genomgånde för hela manualen.
Varning
Innebär att allvarlig personlig skada eller död kan inträffa om instruktionerna inte följs.
Varsamhet
Innebär att skador på utrustning kan inträffa om instruktionerna inte följs.
Notera
Innebär att användbar information ges.
定义
下面定义了在这本说明书中所有的警告,小心,注意.
警告
表示如果不按照指导操作.引起个人人身伤害甚至死亡 的可能性很高.
小心
表示如果不按照指导操作.可能会损害仪器
注意
表示提供了有用的信息.
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User Responsibility
The user must:
1. read and comprehend the information contained in this manual before using the product;
2. have an understanding of the electrical and mechanical system principles used in the operation of this photometer;
3. be trained in the proper use of electro-mechanical equipment;
4. properly use this product for the intended purpose and follow all regulations and procedures that apply to the location where this product is used;
5. maintain the product as specified in this manual;
6. maintain in proper working condition any other equipment associated with the operation of this product.
Precautions
Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire or serious personal injury. The warnings, cautions, and
instructions discussed in this operation and maintenance manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this equipment, but must be supplied by the operator.
Warning – General Safety Rules
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Caution – Shipping Hazard
When returning a 2i-N for service, the end user must remove the potentially contaminated sampling train prior to shipping the instrument. Refer to the 2i-N addendum for the proper procedure.
Caution –Serviceability
There are no user-serviceable parts inside the instrument. Refer all repair and maintenance to a qualified factory­authorized technician.
Caution - Maintenance
Incorrect fuse replacement may damage internal components of the photometer.
Warning – Electrical Hazard
Electrical hazard that can cause severe injury or death.
The electrical housing contains multiple high voltage
sources. Do not insert any objects under the cover
Warning – Damaged Equipment
Do not operate the equipment with a damaged cord or
plug or after the equipment has malfunctioned, or been damaged in any way.
Contact ATI Service Department for advice on
examination, repair, electrical or mechanical adjustment.
Failure to follow the prescribed procedures may result
in a hazardous situation.
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For Customers in Canada
Note – Regulatory Information
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la Classe B est conforme à la norme NMB-003 du Canada.
For Customers in the USA
Declaration of Conformity
Trade Name: ATI Model Number: 2i Responsible Party: Hamilton Associates Inc. Address: 11403 Cronridge Drive Owings Mills, MD 21117 USA Telephone No: 410-363-9696
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
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Note – Regulatory Information
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna Increase the separation between the equipment and
receiver
Connect the equipment into an outlet on a circuit
different from that to which the receiver is connected
Consult the dealer or an experienced radio/TV
technician for help
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For Customers in Europe
Declaration of Conformity
Application of Council Directive(s): 2004/108/EC
Standard(s) to which conformity is declared: EN 55011:2007; EN61000-3-2: 2005; EN61000-3­3:1995:A1 (2001):A2 (2005); EN 61326-1:2006
Manufacturer's Name: Air Techniques International Manufacturer's Address: 11403 Cronridge Drive
Type of Equipment: Measurement Instrument Model Number: 2i Photometer Year of Manufacture: 2012
I, the undersigned, hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s).
Place: _Air Techniques International______________
Owings Mills, MD 21117
Signature: _______________
Full Name: _Eric Hanson_______________________
Date: __23 Apr 2012___________________________
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For All Customers
Disposal of Old Electrical & Electronic Equipment
will be accepted free of charge. This symbol is only valid in the European Union. If you wish to discard this product please contact your local authorities or dealer and ask for the correct method of disposal.
This product shall not be treated as household waste. Instead it shall be handed over to the applicable collection point for recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources.
For more detailed information about recycling of this product, please contact your local Civic Office, your household waste disposal service or the Company where you purchased this equipment.
This symbol on the product and / or accompanying documents means that used electrical and electronic products should not be mixed with general household waste. For proper treatment, recovery and recycling, please take this product(s) to designated collection points where it
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CHAPTER 2
Photometer Overview
Instrument Description
The 2i is a forward light-scattering, linear digital photometer. It operates on 100 to 240 Volts, 50 or 60 Hz, adjusting automatically. It’s most basic function is to sample air or other gases and report the mass concentration of particulates in the sample. The primary application for the 2i is integrity/leak testing of HEPA/ULPA filtration systems.
The 2i is a compact and lightweight instrument. The instrument case is constructed of rugged die cast aluminum. The pressure-sensitive keypad and large, bright LCD display and indicators provide ease of operation and readability. The auto-ranging and one­step zeroing features assure the accuracy of all readings.
Using the 2i is extremely intuitive through the use of a basic menu structure. Operation of the instrument is simple and straight forward. Use of the fully compatible iProbe affords full unit control from the scanning probe. The 2i provides easy access to real­time results via USB or optional printer, while remaining versatile enough to accommodate special testing needs that have become commonplace in today’s filter testing industry.
When all of these elements come together as they have in the 2i, the testing process ceases to be a training intensive exercise and becomes a “set and forget” secondary routine performed as part of the daily work requirements in clean room testing.
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Filter Leak Testing: The Most Common Application
The most common application of the Aerosol Photometer 2i is to detect leaks in high efficiency filtration systems (HEPA & ULPA). To validate the integrity of a filtration system, a known challenge agent consisting of an airborne test aerosol is generated and introduced upstream of the filter. The challenge agent provides particulate matter upstream of the filter to allow measurements downstream of the filter.
The test aerosol is introduced into the upstream side of the filter(s) as far from the filters as is practical to insure adequate mixing. Ideally, a distance of 10 duct diameters upstream is considered the minimum. A sample of the aerosol-air mixture should be taken from the upstream side, close to the center of the filter/filter bank. This sample is used to establish a 100% base line for the upstream concentration. The 2i is adjusted as described in the Operating Section to set the 100% reading and the stray light is adjusted automatically. The stray light adjustment compensates for light reflection off internal surfaces of the scattering chamber. After these adjustments have been made, the 2i instrument is ready to check for filter leaks/integrity downstream.
The filter test is performed with the use of the scanning probe. The filter and the perimeter of the filter pack should be scanned by passing the probe in slightly overlapping strokes so the entire area of the filter is sampled. The end of the probe should be held one inch from the filter surface. Separate passes should be made around the entire periphery of the filter, along the bond between the filter pack and the frame, and around the seal of the filter. Readings on the meter will indicate percent of penetration.
The display indicates the percent of leakage through or around the filter. The iProbe is supplied with the industry standard rectangular, blue isokinetic nozzle. This nozzle is used for fast scanning and is accepted by many standards, including NSF 49-2008.
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Other optional probes are available, a round, black 1 inch (25 mm) in diameter nozzle, which complies with NSF (National Sanitation Foundation) Standard 49­1992, and a round, red, isokinetic nozzle. The isokinetic nozzles are designed for media face velocities of 90 +/- 20 feet per minute (fpm) when using a 1 cfm (28.3 L/min) sample rate.
How the Photometer Operates
Theory of Operation
When air or gas is drawn through the instrument, particulate matter in the sample passes through the focal point of the scattering chamber. Particles scatter light which is detected by the photomultiplier tube, which converts the light into an electrical signal. The signal is amplified and digitized, then analyzed by a microprocessor to determine the intensity of the light scattered by the signal. This signal is then compared to a known reference signal to provide an output that is normalized to the reference response.
A photometer is ideally suited to detect particulate matter in air or gas, reporting the mass concentration encountered on the unit display. Particles from less than 0.1 micron to approximately 600 microns can be readily detected by the 2i. Since the photometer reports concentration of particulate matter, many applications are possible.
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Sampling System
A vacuum pump in conjunction with a flow meter, onboard sensors and closed feedback loop provides a constant volumetric sample flow rate of 1 cfm (28.3 liters per minute). The 2i uses an oil-free, dual head, diaphragm pump with a direct-coupled DC motor.
Solenoid actuated valving directs the airflow through the sampling system to the scattering chamber from three possible sources. The CLEAR position directs particle free air from an internal 0 REFERENCE filter to the scattering chamber for zeroing the instrument. The UPSTREAM position permits sampling of the air above the filter being challenged, and the DOWNSTREAM position permits sampling of the air that penetrates the filter.
Light Scattering Chamber (LSC)
The scattering chamber is not only an integral part of the sampling system; it is a major component in itself. The scattering chamber is a complex electro-optical unit that consists of a pair of hollow cones connected at the apexes. A pair of collimating lenses first straightens the light emerging from the light source, and then focuses it at the center of the sampling cone. An aperture forms a dark cone around the photomultiplier, preventing light from arriving directly on the photomultiplier. A condensing lens opposite the LED source focuses light scattered into this dark cone onto the photomultiplier tube.
Capabilities
The Aerosol Photometer 2i will measure percentage leakage or absolute aerosol concentration. By using a 100% baseline of 100 micrograms per liter of aerosol, it is possible to directly read the concentrations of aerosols.
Note
Before attempting to operate this unit, become familiar with the features and functions.
Input / Output features
Alarms:
The 2i, when used in conjunction with the iProbe, provides the user three sensory alarms: audible, visual, and vibratory. When a reading exceeds the user selected alarm point the display will turn red, a tone will sound, and the iProbe will vibrate, if enabled.
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Data Output:
Leakage data is sent out the unit’s USB port. This data may be logged using contemporary data acquisition software in real-time. Multiple types of data formatting are available to satisfy a wide range of applications (see “Reporting Modes” page 34 for more details). A “Hard Copy” of the data can also be printed using the optional printer accessory when “Summary” reporting mode is selected.
Utility Requirements
Power
The 2i is equipped with a “Universal AC” power supply capable of handling 100 to 240 VAC, 50 or 60 Hz. A line power conditioner and surge protector is recommended.
Ambient Air Conditions
While the instrument was design to be operated through a wide range of environmental conditions, we recommend its use in a controlled environment where the temperature is between 5°C and 50°C (41°F to 122°F Fahrenheit) and the relative humidity is between 5% and 95% non-condensing.
Note
A dedicated power line is recommended for stable machine operation.
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CHAPTER 3
Unpacking and Setting Up the Photometer
Packing List
The 2i ships complete, ready to install and operate. Any additional accessories purchased on the same order will be listed as separate line items on the shipment packing list. Please confirm receipt of all line items prior to commissioning of the instrument.
Shipping with the standard 2i will be the following. Individual items may be packaged separately or installed:
Sturdy Shipping instrument case “Operation and Maintenance” Manual Calibration Report iProbe Scanning Probe with umbilical  12 feet of clear “Upstream” sampling tube One set of spare ‘O’-rings and lint screen Power Cord (NEMA 5-15 125V or CEE 7/4
“Schuko” 250V configuration)
NSF 49:2008 Isokinetic (blue) rectangular
nozzle
Unpacking
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Wherever possible, packing materials should be retained for storage or future shipment and transportation needs.
After unpacking, if anything is missing or appears to be damaged, contact ATI Customer Service immediately at (410) 363-9696 (see “Contacting ATI” page 67).
Installation
Before you begin
Warning
If the unit is used in a manner not specified within the user’s manual, the protection offered by the equipment may be impaired.
You will need the following items to set up the Aerosol Photometer Model 2i
Electrical outlet (100 VAC to 240 VAC) 2i Scanning Probe or PVC Sampling Tube 5°C to 50°C ambient temperature Less than 95% RH, non-condensing.
Note
High ambient temperatures may create instability in the readings.
Connecting Electrical Power
Voltage and current requirements for the Aerosol Photometer Model 2i are:
100 to 240 VAC, 2 amps
The Aerosol Photometer automatically adjusts to operate at the correct AC voltage for the destination country (given this voltage is within the specifications described in “APPENDIX D Specifications page 71). This voltage is noted on a label attached to the back panel of the instrument. The power cord contains a plug which is specifically adapted to the destination country.
You are responsible for plugging the power cord into a matching receptacle. To connect the Aerosol Photometer to electrical power, do the following:
22 Aerosol Photometer - 2i 1800224 H.1
1. Check to make sure the Aerosol Photometer is
turned off. (Refer to Figure 2: Rear Panel Overview, for the location of the power switch.)
2. Plug the power cord into a matching power outlet.
Warning
Before connecting the power cord to the power outlet, make sure the cord has not been cut or otherwise damaged during shipment.
Connecting the Scanning Probe
If using the Aerosol Photometer 2i with the Scanning Probe, you should first connect the iProbe to the umbilical. To do so, connect the umbilical’s electrical connector to the 7-pin connector on the end of the probe. Connect the aerosol sampling line quick­connect fitting to the quick-connect connector on the butt of the probe (see “Scanning Probe Overview” page 27 for the probe description).
Note
The two pneumatic quick-connect fittings are not interchangeable; the smaller one must be connected to the iProbe, while the larger one must be connected to the 2i base unit.
Once the umbilical is connected to the scanning probe, connect the other end to the base unit. Connect the umbilical’s electrical connector to the 7­pin connector on the front panel of the 2i. Connect the aerosol sampling line quick-connect fitting to the quick-connect port of the photometer marked “DOWNSTREAM” (see “Front Panel General Overview” page 25 for the front panel component description).
Note
Always check the lint screen located on both sampling ports before instrument use (see “Maintaining the Photometer” page 63 for the procedure).
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When using the iProbe with the 2i, the probe should be connected to the photometer before the power is turned on if possible. Otherwise the iProbe display may show the following message until the main unit has reached the running mode:
“Waiting for User to complete current Base operation”
Connecting the Interface Ports
The 2i comes equipped with two standard Interface Ports: a USB port and a printer port.
USB Port
The USB port is intended for interface with a computer to provide serial data acquisition capability. An industry standard USB Type ‘A’ Male to Type ‘B’ Male cable is required. The serial port connection settings are listed in the following table.
Table 1: Serial Port Settings
Setting Value Transfer Speed 9600 Data Bits 8 Stop Bits 1 Parity Control N Flow Control None
Note
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Printer Port
A 5-pin mini-DIN circular connector provides the interface for the optional thermal printer. The connector is keyed to prevent improper connection. To connect, orient the arrow toward the top and insert the connector in the receptacle.
Note – Port Usage
Do not use the Printer Port with equipment other than those designed and supplied by ATI. Damage to the equipment might result from such action
CHAPTER 4
Know Your Equipment
Front Panel General Overview
Figure 1: Front Panel Overview
LCD Display
Upstream
Sample Port
Downstream
Sample Port
Valve Selection with
LED Indicator
iProbe Connector
Description Function LCD Display The color LCD display is the primary interface with the 2i.
During operation, percent leakage readings are displayed as well as icons informing the user of the selection and status of alarms, selections and connected peripherals.
Function Keys The function keys are used to access the settings and
operating parameters with the menu structure. Valve Selection with LED Indicator Upstream Sample Port Downstream Sample Port iProbe Connector
Pressing one of the buttons will select the port as the source of
aerosol and a blue LED will indicate the selection.
Connects to the sample tubing that is used to measure the
upstream aerosol concentration.
Connects to the sample tubing that is used to measure the
downstream aerosol concentration.
A 7-pin circular connector with bayonet lock provides the
electrical connection for the scanning probe.
Function
Keys
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