ATI Technologies 2i Operation And Maintenance Manual

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Aerosol Photometer
2i
Operation and Maintenance Manual
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(This Page Intentionally Left Blank)
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Chapters
CHAPTER 1
CHAPTER 2
CHAPTER 3
CHAPTER 4
Introduction and Precautions 7
Photometer Overview 16
Unpacking and Setting Up the Photometer 21
Know Your Equipment 25
Scope of Manual 7 Definitions 7 Definiciones 8 Définitions 8 Definitioner 9
定义 9 User Responsibility 10 Precautions 10 For Customers in Canada 12 For Customers in the USA 12 For Customers in Europe 14 For All Customers 15
Instrument Description 16 Filter Leak Testing: The Most Common Application 17 How the Photometer Operates 18
Theory of Operation 18 Sampling System 18 Light Scattering Chamber (LSC) 19 Capabilities 19 Input / Output features 19
Utility Requirements 20
Packing List 21 Unpacking 21 Installation 22 Before you begin 22 Connecting Electrical Power 22 Connecting the Scanning Probe 23 Connecting the Interface Ports 24
USB Port 24 Printer Port 24
Front Panel General Overview 25 Rear Panel General Overview 26 Scanning Probe Overview 27 Thermal Printer Overview 28 Function Keys 29 Sampling Ports 29
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CHAPTER 5
CHAPTER 6
CHAPTER 7
CHAPTER 8
Operating the 2i: Basic Operation 30
Before You Begin 30 Basic Operation 31 Reporting Modes 34
Summary Mode 34 Monitoring 36 Continuous 38
Alarms Modes and Set Point 38
Alarm Set Point 38 Alarm modes 39
Icons 40
Software Reference 41
Software Description 41
Start-up Screen 41
Making Entries 42
Entering Numerical Values 42 Turning Options Flags On or Off 43
Using the Alphanumerical Keypad 43 General Screen Structure 44 Menu Structure and Options 45
Menu Structure 45
Run Mode Screen 46
Top Level Menu Options 47 Alarm Set Point 48 Alarms 49 Set 100% to Upstream Concentration 49
Instructions 50
Measuring the Upstream Aerosol 50
Accepting the Result 51
Aerosol Concentration Result Too Low 51
Aerosol Concentration Result Too High 52 Set Internal Reference 52 Use Previous 100% Settings 53 Re-establish Zero 53 Setup 54
Aerosol Noise Suppression 54
Reporting Functions 56
Date and Time 57
Display 58 Error Messages 59
Application Notes 61
Abbreviations List 61 Aerosol Correction Factors 61
Maintaining the Photometer 62
Definitions and Features 62 Recommended Scheduled Maintenance 63
Daily 63
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Annually 63 Replacing the Main Power Fuses 64 Cleaning the Lint Screens 64
CHAPTER 9
APPENDIX A Contacting ATI 67
APPENDIX B Warranty 68 APPENDIX C Declaration of Conformity 70 APPENDIX D Specifications 71
APPENDIX E Maintenance and Spare Items 72 APPENDIX F Accessories 73
APPENDIX G Manual Revision History 74 APPENDIX H Español – Precauciones 75 APPENDIX I Français – Précautions 77 APPENDIX J 中文预防 79 APPENDIX K Svenska – Försiktighetsåtgärder 81
Troubleshooting Guide 65
Instrument Will Not Power Up 65 Error E1 – Sample Line Blockage 65 Error E2 – Out of Temperature Range 66 Error E3 – Photomultiplier Tube (PMT) Inoperable 66
For Technical Support or Application Questions 67 For Customer Service 67
Main Unit Physical Characteristics 71 Operational Requirements 71 Operating Conditions 71 Aerosol Detection 71 Data Output Formats 71 Outputs 71
Scanning Probe 73 Thermal Printer Module (Optional) 73 Wheeled Transport Case (Optional) 73
Figures
Figure 1: Front Panel Overview 25 Figure 2: Rear Panel Overview 26 Figure 3: Scanning Probe Overview 27 Figure 4: Thermal Printer Overview 28 Figure 5: Basic Operation of the 2i Aerosol Photometer 31 Figure 6: Sample Summary Mode Reporting Ticket 36 Figure 7: Sample Monitoring Mode Data Output 37 Figure 8: Start-up Screen 42 Figure 9: Alphanumeric Keypad 44 Figure 10: Screen Structure 44 Figure 11: Overview of the 2i Menu Structure 45 Figure 12: Running Mode Screenshot 46
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Figure 13: Main Menu Screenshot 47 Figure 14: Setting the Alarm Set Point Screenshot 48 Figure 15: Setting the Alarms Screenshot 49 Figure 16: Set 100% to Upstream Concentration Initial Screenshot 50 Figure 17: Set 100% to Upstream Concentration Measurement Screenshot 51 Figure 18: Set 100% to Upstream Concentration Final Screenshot 51 Figure 19: Select Reagents Screenshot 52 Figure 20: Set Internal Reference Screenshot 52 Figure 21: Setup Menu Screenshot 54 Figure 22: Aerosol Noise Suppression Screenshot without Probe 55 Figure 23: Aerosol Noise Suppression Screenshot with Probe 55 Figure 24: Reporting Functions Screenshot 56 Figure 25: Date and Time Menu Screenshot 57 Figure 26: Set Time Screenshot 57 Figure 27: Set Date Screenshot 57 Figure 28: Set Date Format Screenshot 58 Figure 29: Display Setup Screenshot 58 Figure 30: Display Setup Screenshot 58 Figure 31: Error Message Screenshot 59
Tables
Table 1: Serial Port Settings ............................................................................................. 24
Table 2: Summary Reporting Mode Ticket ...................................................................... 35
Table 3: Monitoring Reporting Mode Ticket.................................................................... 37
Table 4: Icons Description ................................................................................................ 40
Table 5: Running Mode Options....................................................................................... 46
Table 6: Main Menu Options ............................................................................................ 47
Table 7: Alarm Set Point Options List .............................................................................. 48
Table 8: Alarm Selection Options List ............................................................................. 49
Table 9: Internal Reference Set Point ............................................................................... 52
Table 10: Noise Suppression Options List........................................................................ 55
Table 11: Reporting Mode Options List ........................................................................... 56
Table 12: Date and Time Menu Options List ................................................................... 58
Table 13: Date and Time Menu Options List ................................................................... 59
Table 14: List of Operator Error Messages ....................................................................... 60
Table 15: Abbreviations List ............................................................................................ 61
Table 16: Aerosol Correction Factors List........................................................................ 61
Table 17: Replacement Fuses for the 2i ............................................................................ 64
Table 18: Maintenance and Spare Items ........................................................................... 72
Table 19: Accessories List ................................................................................................ 73
Table 20: Manual Revision History .................................................................................. 74
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CHAPTER 1
Introduction and Precautions
Scope of Manual
These instructions cover the specifications, features,
operation, maintenance, and troubleshooting for the 2i
Digital Aerosol Photometer.
These instructions also contain important information
required for the safe operation of the instrument.
Before using this instrument, all personnel associated
with the operation must read and understand this
entire manual and become familiar with the
terminology.
Failure to follow the specified procedures and
precautions could result in PERSONAL INJURY or
DAMAGE to the unit.
Definitions
The following defines the warnings, cautions and
notes used throughout this manual.
Warning
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
Caution
Indicates a possibility of equipment damage if instructions are not followed.
Note
Indicates that helpful information is provided.
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Definiciones
Las siguientes anotaciones definen los peligros,
cuidados y notas usadas a lo largo de este manual.
Advertencia
Indica una fuerte probabilidad de serias lesiones personales o muerte si no son seguidas las instrucciones.
Cautela
Indica una posibilidad de daños al equipo si no son seguidas las instrucciones.
Nota
Indica que se suministra información útil.
Définitions
Les informations suivantes, définissent les symboles,
précautions et notes présentes dans ce manuel.
Avertissement
Indique la possibilité de dommages corporels graves pouvant entraîner la mort, si les instructions ne sont pas suivies.
Attention
Indique la possibilité d’endommager l’équipement si les instructions ne sont pas suivies.
Note
Indique que des informations utiles sont fournies.
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Definitioner
Efterföljande text beträffande varningar, varsamhet
och noteringar är genomgånde för hela manualen.
Varning
Innebär att allvarlig personlig skada eller död kan inträffa om instruktionerna inte följs.
Varsamhet
Innebär att skador på utrustning kan inträffa om instruktionerna inte följs.
Notera
Innebär att användbar information ges.
定义
下面定义了在这本说明书中所有的警告,小心,注意.
警告
表示如果不按照指导操作.引起个人人身伤害甚至死亡 的可能性很高.
小心
表示如果不按照指导操作.可能会损害仪器
注意
表示提供了有用的信息.
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User Responsibility
The user must:
1. read and comprehend the information contained in this manual before using the product;
2. have an understanding of the electrical and mechanical system principles used in the operation of this photometer;
3. be trained in the proper use of electro-mechanical equipment;
4. properly use this product for the intended purpose and follow all regulations and procedures that apply to the location where this product is used;
5. maintain the product as specified in this manual;
6. maintain in proper working condition any other equipment associated with the operation of this product.
Precautions
Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire or serious personal injury. The warnings, cautions, and
instructions discussed in this operation and maintenance manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this equipment, but must be supplied by the operator.
Warning – General Safety Rules
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Caution – Shipping Hazard
When returning a 2i-N for service, the end user must remove the potentially contaminated sampling train prior to shipping the instrument. Refer to the 2i-N addendum for the proper procedure.
Caution –Serviceability
There are no user-serviceable parts inside the instrument. Refer all repair and maintenance to a qualified factory­authorized technician.
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Caution - Maintenance
Incorrect fuse replacement may damage internal components of the photometer.
Warning – Electrical Hazard
Electrical hazard that can cause severe injury or death.
The electrical housing contains multiple high voltage
sources. Do not insert any objects under the cover
Warning – Damaged Equipment
Do not operate the equipment with a damaged cord or
plug or after the equipment has malfunctioned, or been damaged in any way.
Contact ATI Service Department for advice on
examination, repair, electrical or mechanical adjustment.
Failure to follow the prescribed procedures may result
in a hazardous situation.
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For Customers in Canada
Note – Regulatory Information
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la Classe B est conforme à la norme NMB-003 du Canada.
For Customers in the USA
Declaration of Conformity
Trade Name: ATI Model Number: 2i Responsible Party: Hamilton Associates Inc. Address: 11403 Cronridge Drive Owings Mills, MD 21117 USA Telephone No: 410-363-9696
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
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Note – Regulatory Information
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna Increase the separation between the equipment and
receiver
Connect the equipment into an outlet on a circuit
different from that to which the receiver is connected
Consult the dealer or an experienced radio/TV
technician for help
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For Customers in Europe
Declaration of Conformity
Application of Council Directive(s): 2004/108/EC
Standard(s) to which conformity is declared: EN 55011:2007; EN61000-3-2: 2005; EN61000-3­3:1995:A1 (2001):A2 (2005); EN 61326-1:2006
Manufacturer's Name: Air Techniques International Manufacturer's Address: 11403 Cronridge Drive
Type of Equipment: Measurement Instrument Model Number: 2i Photometer Year of Manufacture: 2012
I, the undersigned, hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s).
Place: _Air Techniques International______________
Owings Mills, MD 21117
Signature: _______________
Full Name: _Eric Hanson_______________________
Date: __23 Apr 2012___________________________
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For All Customers
Disposal of Old Electrical & Electronic Equipment
will be accepted free of charge. This symbol is only valid in the European Union. If you wish to discard this product please contact your local authorities or dealer and ask for the correct method of disposal.
This product shall not be treated as household waste. Instead it shall be handed over to the applicable collection point for recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources.
For more detailed information about recycling of this product, please contact your local Civic Office, your household waste disposal service or the Company where you purchased this equipment.
This symbol on the product and / or accompanying documents means that used electrical and electronic products should not be mixed with general household waste. For proper treatment, recovery and recycling, please take this product(s) to designated collection points where it
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CHAPTER 2
Photometer Overview
Instrument Description
The 2i is a forward light-scattering, linear digital photometer. It operates on 100 to 240 Volts, 50 or 60 Hz, adjusting automatically. It’s most basic function is to sample air or other gases and report the mass concentration of particulates in the sample. The primary application for the 2i is integrity/leak testing of HEPA/ULPA filtration systems.
The 2i is a compact and lightweight instrument. The instrument case is constructed of rugged die cast aluminum. The pressure-sensitive keypad and large, bright LCD display and indicators provide ease of operation and readability. The auto-ranging and one­step zeroing features assure the accuracy of all readings.
Using the 2i is extremely intuitive through the use of a basic menu structure. Operation of the instrument is simple and straight forward. Use of the fully compatible iProbe affords full unit control from the scanning probe. The 2i provides easy access to real­time results via USB or optional printer, while remaining versatile enough to accommodate special testing needs that have become commonplace in today’s filter testing industry.
When all of these elements come together as they have in the 2i, the testing process ceases to be a training intensive exercise and becomes a “set and forget” secondary routine performed as part of the daily work requirements in clean room testing.
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Filter Leak Testing: The Most Common Application
The most common application of the Aerosol Photometer 2i is to detect leaks in high efficiency filtration systems (HEPA & ULPA). To validate the integrity of a filtration system, a known challenge agent consisting of an airborne test aerosol is generated and introduced upstream of the filter. The challenge agent provides particulate matter upstream of the filter to allow measurements downstream of the filter.
The test aerosol is introduced into the upstream side of the filter(s) as far from the filters as is practical to insure adequate mixing. Ideally, a distance of 10 duct diameters upstream is considered the minimum. A sample of the aerosol-air mixture should be taken from the upstream side, close to the center of the filter/filter bank. This sample is used to establish a 100% base line for the upstream concentration. The 2i is adjusted as described in the Operating Section to set the 100% reading and the stray light is adjusted automatically. The stray light adjustment compensates for light reflection off internal surfaces of the scattering chamber. After these adjustments have been made, the 2i instrument is ready to check for filter leaks/integrity downstream.
The filter test is performed with the use of the scanning probe. The filter and the perimeter of the filter pack should be scanned by passing the probe in slightly overlapping strokes so the entire area of the filter is sampled. The end of the probe should be held one inch from the filter surface. Separate passes should be made around the entire periphery of the filter, along the bond between the filter pack and the frame, and around the seal of the filter. Readings on the meter will indicate percent of penetration.
The display indicates the percent of leakage through or around the filter. The iProbe is supplied with the industry standard rectangular, blue isokinetic nozzle. This nozzle is used for fast scanning and is accepted by many standards, including NSF 49-2008.
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Other optional probes are available, a round, black 1 inch (25 mm) in diameter nozzle, which complies with NSF (National Sanitation Foundation) Standard 49­1992, and a round, red, isokinetic nozzle. The isokinetic nozzles are designed for media face velocities of 90 +/- 20 feet per minute (fpm) when using a 1 cfm (28.3 L/min) sample rate.
How the Photometer Operates
Theory of Operation
When air or gas is drawn through the instrument, particulate matter in the sample passes through the focal point of the scattering chamber. Particles scatter light which is detected by the photomultiplier tube, which converts the light into an electrical signal. The signal is amplified and digitized, then analyzed by a microprocessor to determine the intensity of the light scattered by the signal. This signal is then compared to a known reference signal to provide an output that is normalized to the reference response.
A photometer is ideally suited to detect particulate matter in air or gas, reporting the mass concentration encountered on the unit display. Particles from less than 0.1 micron to approximately 600 microns can be readily detected by the 2i. Since the photometer reports concentration of particulate matter, many applications are possible.
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Sampling System
A vacuum pump in conjunction with a flow meter, onboard sensors and closed feedback loop provides a constant volumetric sample flow rate of 1 cfm (28.3 liters per minute). The 2i uses an oil-free, dual head, diaphragm pump with a direct-coupled DC motor.
Solenoid actuated valving directs the airflow through the sampling system to the scattering chamber from three possible sources. The CLEAR position directs particle free air from an internal 0 REFERENCE filter to the scattering chamber for zeroing the instrument. The UPSTREAM position permits sampling of the air above the filter being challenged, and the DOWNSTREAM position permits sampling of the air that penetrates the filter.
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Light Scattering Chamber (LSC)
The scattering chamber is not only an integral part of the sampling system; it is a major component in itself. The scattering chamber is a complex electro-optical unit that consists of a pair of hollow cones connected at the apexes. A pair of collimating lenses first straightens the light emerging from the light source, and then focuses it at the center of the sampling cone. An aperture forms a dark cone around the photomultiplier, preventing light from arriving directly on the photomultiplier. A condensing lens opposite the LED source focuses light scattered into this dark cone onto the photomultiplier tube.
Capabilities
The Aerosol Photometer 2i will measure percentage leakage or absolute aerosol concentration. By using a 100% baseline of 100 micrograms per liter of aerosol, it is possible to directly read the concentrations of aerosols.
Note
Before attempting to operate this unit, become familiar with the features and functions.
Input / Output features
Alarms:
The 2i, when used in conjunction with the iProbe, provides the user three sensory alarms: audible, visual, and vibratory. When a reading exceeds the user selected alarm point the display will turn red, a tone will sound, and the iProbe will vibrate, if enabled.
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Data Output:
Leakage data is sent out the unit’s USB port. This data may be logged using contemporary data acquisition software in real-time. Multiple types of data formatting are available to satisfy a wide range of applications (see “Reporting Modes” page 34 for more details). A “Hard Copy” of the data can also be printed using the optional printer accessory when “Summary” reporting mode is selected.
Utility Requirements
Power
The 2i is equipped with a “Universal AC” power supply capable of handling 100 to 240 VAC, 50 or 60 Hz. A line power conditioner and surge protector is recommended.
Ambient Air Conditions
While the instrument was design to be operated through a wide range of environmental conditions, we recommend its use in a controlled environment where the temperature is between 5°C and 50°C (41°F to 122°F Fahrenheit) and the relative humidity is between 5% and 95% non-condensing.
Note
A dedicated power line is recommended for stable machine operation.
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CHAPTER 3
Unpacking and Setting Up the Photometer
Packing List
The 2i ships complete, ready to install and operate. Any additional accessories purchased on the same order will be listed as separate line items on the shipment packing list. Please confirm receipt of all line items prior to commissioning of the instrument.
Shipping with the standard 2i will be the following. Individual items may be packaged separately or installed:
Sturdy Shipping instrument case “Operation and Maintenance” Manual Calibration Report iProbe Scanning Probe with umbilical  12 feet of clear “Upstream” sampling tube One set of spare ‘O’-rings and lint screen Power Cord (NEMA 5-15 125V or CEE 7/4
“Schuko” 250V configuration)
NSF 49:2008 Isokinetic (blue) rectangular
nozzle
Unpacking
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Wherever possible, packing materials should be retained for storage or future shipment and transportation needs.
After unpacking, if anything is missing or appears to be damaged, contact ATI Customer Service immediately at (410) 363-9696 (see “Contacting ATI” page 67).
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Installation
Before you begin
Warning
If the unit is used in a manner not specified within the user’s manual, the protection offered by the equipment may be impaired.
You will need the following items to set up the Aerosol Photometer Model 2i
Electrical outlet (100 VAC to 240 VAC) 2i Scanning Probe or PVC Sampling Tube 5°C to 50°C ambient temperature Less than 95% RH, non-condensing.
Note
High ambient temperatures may create instability in the readings.
Connecting Electrical Power
Voltage and current requirements for the Aerosol Photometer Model 2i are:
100 to 240 VAC, 2 amps
The Aerosol Photometer automatically adjusts to operate at the correct AC voltage for the destination country (given this voltage is within the specifications described in “APPENDIX D Specifications page 71). This voltage is noted on a label attached to the back panel of the instrument. The power cord contains a plug which is specifically adapted to the destination country.
You are responsible for plugging the power cord into a matching receptacle. To connect the Aerosol Photometer to electrical power, do the following:
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1. Check to make sure the Aerosol Photometer is
turned off. (Refer to Figure 2: Rear Panel Overview, for the location of the power switch.)
2. Plug the power cord into a matching power outlet.
Warning
Before connecting the power cord to the power outlet, make sure the cord has not been cut or otherwise damaged during shipment.
Connecting the Scanning Probe
If using the Aerosol Photometer 2i with the Scanning Probe, you should first connect the iProbe to the umbilical. To do so, connect the umbilical’s electrical connector to the 7-pin connector on the end of the probe. Connect the aerosol sampling line quick­connect fitting to the quick-connect connector on the butt of the probe (see “Scanning Probe Overview” page 27 for the probe description).
Note
The two pneumatic quick-connect fittings are not interchangeable; the smaller one must be connected to the iProbe, while the larger one must be connected to the 2i base unit.
Once the umbilical is connected to the scanning probe, connect the other end to the base unit. Connect the umbilical’s electrical connector to the 7­pin connector on the front panel of the 2i. Connect the aerosol sampling line quick-connect fitting to the quick-connect port of the photometer marked “DOWNSTREAM” (see “Front Panel General Overview” page 25 for the front panel component description).
Note
Always check the lint screen located on both sampling ports before instrument use (see “Maintaining the Photometer” page 63 for the procedure).
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When using the iProbe with the 2i, the probe should be connected to the photometer before the power is turned on if possible. Otherwise the iProbe display may show the following message until the main unit has reached the running mode:
“Waiting for User to complete current Base operation”
Connecting the Interface Ports
The 2i comes equipped with two standard Interface Ports: a USB port and a printer port.
USB Port
The USB port is intended for interface with a computer to provide serial data acquisition capability. An industry standard USB Type ‘A’ Male to Type ‘B’ Male cable is required. The serial port connection settings are listed in the following table.
Table 1: Serial Port Settings
Setting Value Transfer Speed 9600 Data Bits 8 Stop Bits 1 Parity Control N Flow Control None
Note
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Printer Port
A 5-pin mini-DIN circular connector provides the interface for the optional thermal printer. The connector is keyed to prevent improper connection. To connect, orient the arrow toward the top and insert the connector in the receptacle.
Note – Port Usage
Do not use the Printer Port with equipment other than those designed and supplied by ATI. Damage to the equipment might result from such action
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CHAPTER 4
Know Your Equipment
Front Panel General Overview
Figure 1: Front Panel Overview
LCD Display
Upstream
Sample Port
Downstream
Sample Port
Valve Selection with
LED Indicator
iProbe Connector
Description Function LCD Display The color LCD display is the primary interface with the 2i.
During operation, percent leakage readings are displayed as well as icons informing the user of the selection and status of alarms, selections and connected peripherals.
Function Keys The function keys are used to access the settings and
operating parameters with the menu structure. Valve Selection with LED Indicator Upstream Sample Port Downstream Sample Port iProbe Connector
Pressing one of the buttons will select the port as the source of
aerosol and a blue LED will indicate the selection.
Connects to the sample tubing that is used to measure the
upstream aerosol concentration.
Connects to the sample tubing that is used to measure the
downstream aerosol concentration.
A 7-pin circular connector with bayonet lock provides the
electrical connection for the scanning probe.
Function
Keys
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Rear Panel General Overview
Figure 2: Rear Panel Overview
Cooling Fan
USB Port
Printer Port
Power
Instrument
Identification
Description Function Printer Port Connection port for the optional thermal printer. USB Port Connection port to interface with a computer or data
acquisition system. Power Entry Module Instrument Identification Cooling Fan Provides temperature management inside the instrument
Connects the instrument to the wall outlet. It also contains the
fuses and the power ON/OFF switch.
Provides the operator with useful information regarding the 2i,
such as serial number and power ratings.
enclosure.
Entry
Module
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Scanning Probe Overview
Figure 3: Scanning Probe Overview
LCD Display
Function
Keys
Umbilical Electrical
Connector
Flexible Hose
Umbilical
Aerosol
Scanning Probe
Nozzle
Quick-connect
Description Function LCD Screen The color LCD display is the primary interface with the
iProbe. During operation, percent leakage readings are displayed as well as icons informing the user of the selection and status of alarms, selections and connected peripherals.
Flexible Hose The flexible hose allows the operator to orient the
scanning probe nozzle at various angles. It facilitates filter scanning and provides for a more ergonomic position.
Function Keys The function keys are used to access the settings and
operating parameters with the menu structure. They also
allow the user to change the sampling valve selection. Umbilical Electrical Connector Umbilical Aerosol Quick-connect Scanning Probe Nozzle
A 7-pin circular connector with bayonet lock provides the
electrical connection for the scanning probe umbilical.
Connects to the scanning probe umbilical aerosol
sampling tube.
This nozzle complies with NSF 49:2008 for isokinetic
sampling. All legacy ATI nozzles are compatible with the
iProbe.
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Thermal Printer Overview
Figure 4: Thermal Printer Overview
Latch
Connection Cable
Description Function Latch Paper Feed
Button Blue LED Status Printer
Connection Cable
Pulling on the latch will unlock and open the cover to allow changing the paper roll.
Pressing this button feeds blank paper from the roll. Indicate the status of the printer. See “Troubleshooting Guide”
page 65 for more information.
Connects the printer the 2i base unit.
Paper Feed Button
Blue LED Status
Printer
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Function Keys
The function keys on the iProbe are identical to those of the 2i front panel. The iProbe, however, does not have a power button.
Power Button To turn the instrument ON and OFF.
Arrow Pad Buttons To navigate the menus, change values and accept choices. The center button is the enter key.
Play / Pause Button To start the summary or monitoring reporting functions as well as pause them.
Stop Button To stop the summary or monitoring reporting functions.
Mute Button To mute the audible and vibratory alarms.
Keyboard Button To call the keyboard to the screen for entering a scanning location.
Sampling Ports
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The sampling ports connect the instrument to either the scanning probe or 12 feet of clear tubing. They are quick-connect type connectors and are removable.
Each port contains a lint trap that should be cleaned periodically to prevent clogging (see “Maintaining the Photometer” page 62 for the procedure).
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CHAPTER 5
Operating the 2i: Basic Operation
Before You Begin
1) Attach the supplied power cord and connect to an appropriately rated electrical outlet. 110V @ 10 amps or 220V @ 5 amps.
2) Check the cleanliness of the upstream and downstream port lint traps. They should be free of fibers and debris.
3) Connect the iProbe electrical connector and sampling line to the main unit if desired.
4) Connect the printer accessory or data acquisition system if desired.
5) Enable operational power by placing the power ON/OFF switch located on the entry module in the ‘ON’ position.
Note – User Manual
Make sure that the operator has been properly trained to use the instrument. At a minimum, he should have read this User Manual.
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Basic Operation
Proceed
Figure 5: Basic Operation of the 2i Aerosol Photometer
Step 1 Power On
Step 2 Initialization
Step 3 Establishing Zero Level
Step 4 Main Menu
Step 5 Selecting an Aerosol
Step 6 - a Set 100% to Upstream Concentration
Exit
It is recommended that all routines be completed in the order they appear above to ensure reliable unit operation. Completion of these routines will provide a daily confirmation of the operational state of the photometer.
Step 5 Selecting an Aerosol
Step 6 - b Set Internal Reference
Step 7 Performing Leak Testing
Step 6 - c Use Previous 100% Settings
31 Aerosol Photometer - 2i 1800224 H.1
Step 1 Power On
Press the power button located at the lower right of the front panel.
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Step 2 Initialization
When the unit is powered on, it undergoes an initialization cycle during in which it polls the system for available sensors and verifies communication with those sensors. The instrument will also regulate the sample flow and once it reaches 28.3 ALPM the initialization phase is complete.
Note
Other information available on the screen is the unit serial number, software revision, machine identification number and the total operating hours. See “Software Description” page 41 for details.
Step 3 Establishing Zero Level
After initializing, the unit will automatically proceed with establishing the zero level. This process takes approximately 10 seconds. If the unit cannot establish a zero, the operator will be prompted to retry up to three times. The operator should press the Yes button to retry or the No button to shut down the
instrument. The operator will have to press the Ok button to shut down the instrument if the zero level cannot be established at the last attempt.
Step 4 Main Menu
Once the zero level is established, the instrument will display the main menu. The operator can then choose to change parameters, such as the reporting function, date and time, or the alarm settings. He must then decide the method he wants to use to set the 100% reference for the instrument.
Step 5 Selecting an Aerosol
Before proceeding with setting up the 100% it is good practice to verify that the correct reagent is selected.
Note
The instrument saves the last reagent selected in battery backed memory.
Step 6 Choosing a Setup Method
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a Set 100% to Upstream Concentration
The instrument will attempt to establish its reference baseline to the aerosol introduced in the upstream aerosol port. If it is successful, an estimate of the aerosol concentration, relative to the selected internal reference reagent, and stability will be communicated to the user.
Note
Selecting HIGH as the internal reference reagent during this step allows sampling of upstream aerosol concentrations up to 600-ug/l for brief periods. This method is useful for identifying and correcting an over­challenge condition.
b Set Internal Reference
The instrument will set its reference baseline and internal gain based upon settings stored during factory calibration for the selected aerosol reagent.
c Use Previous 100% Settings
The instrument will reset its reference and internal gain setup to the prior settings.
After successfully setting up the 100% reference, the instrument will automatically display the running mode screen and switch the sampling valve to the downstream aerosol port.
Step 7 Performing Leak Testing
The unit is now ready to perform leak testing or aerosol monitoring. To return to the main menu select the Home Menu key and press the Enter button (see “CHAPTER 6 Software Reference” page 41 for a full software description).
Note
If there is a concern that the zero baseline may have drifted, the operator may re-zero the instrument at any time by accessing the option in the main menu.
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Reporting Modes
Summary Mode
The summary reporting mode was implemented with certifiers doing in-situ validation of high efficiency filtration systems (HEPA & ULPA) in mind. It provides a summary of each filter tested on the USB port and, if connected, the optional thermal printer. This feature is similar to that of a particle counter.
When this reporting mode is selected, the operator has the opportunity to enter a location for the testing he is about to perform
by pressing the keyboard function key. This field is automatically reset at the end of the test to avoid unintended duplication of locations and should be repopulated prior to subsequent testing. Remember
to select the enter/return key to save the entered information before selecting EXIT.
To start the reporting, the operator should press the play/pause function
key. The header will be sent out to the ports and the acquisition of data sets will be initiated. The button LED lights up green and the data transmit icon is displayed ( ). A data set is sent every time the operator presses the play/pause function key to pause the test or at the conclusion of the test. When the test is paused, the play/pause button LED lights up yellow and the data transmit icon changes to indicate the new status ( ). The maximum penetration value is reset when the operator presses the play/pause button to resume the test, allowing the report to show all leaks present during the filter scan.
34 Aerosol Photometer - 2i 1800224 H.1
Note
If the probe is disconnected when the instrument is in play or pause, it will not synchronize with the base until the stop button is pressed.
Note
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If a leak is detected while scanning, the operator should press the play/pause function key to pause the reporting and acquisition of data while he fixes the leak. Pressing the play/pause function key will also stop the effective scanning time until it is pressed again.
pressed, the report footer is sent to the port and the reporting operation is terminated.
Table 2: Summary Reporting Mode Ticket
Header Photometer Model Unit Serial # Calibration Due Date Date Field Separator Location or Filter ID Setup Reagent Actual Concentration Upstream Value Scanning Start Time Field Separator Data Set % Leakage Alarm Value Exceeded Alarm Value Max % Leakage Value Field Separator Footer End Time Effective Scanning Time Text Block
When the operator has concluded a
test, he must press the stop function
key to end reporting. When the key is
35 Aerosol Photometer - 2i 1800224 H.1
Note
If the operator powers off the instrument while a test is in progress or an error is generated by the instrument, the message “Test Interrupted” will be sent to the USB and printer ports.
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Figure 6: Sample Summary Mode Reporting Ticket
ATI Photometer 2i Serial #: 123456 Cal Due: 15 May 2016 Date: 18 May 2015
------------------­ID: FILTER 123 Setup: Internal Ref Reagent: PAO Actual Con.: ­Upstream Val: 100 Start Time: 12:00
------------------­Leakage Alarm: 0.010% Alarm Exceeded: No Max Pen.: 0.0004%
------------------­Leakage Alarm: 0.010% Alarm Exceeded: Yes Max Pen.: 0.0403%
------------------­Leakage Alarm: 0.010% Alarm Exceeded: Yes Max Pen.: 0.0706%
------------------­End Time: 12:19 Scan Time: 3 Min 24 sec Operator:
Monitoring
The monitoring mode reporting function is similar to the summary mode reporting function. It differs in the content and format of the data set and footer. In this mode the data is only available on the USB port. The data set is described in the following table.
Note
In Monitoring mode, pausing data set collection is not available.
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Table 3: Monitoring Reporting Mode Ticket
Header Photometer Model Unit Serial # Calibration Due Date Date Field Separator Location or Filter ID Setup Reference Used Actual Concentration Upstream Value % Leakage Alarm Start Time Field Separator Data Set
Time
Leakage
Alarm
Alarm
Exceeded Footer Field Separator End Time Field Separator
Figure 7: Sample Monitoring Mode Data Output
% Leakage
Value
ATI Photometer 2i Serial #: 123456 Cal Due: 15 May 2016 Date: 18 May 2015
------------------­ID: Setup: Internal Ref Reagent: PAO Actual Con.: ­Upstream Val: 100 Start Time: 09:19:00
------------------­Timestamp, Leakage Alarm, Alarm Exceeded, Maximum Penetration 4, 0.010%, No,0.0046% 8, 0.010%, No,0.0049% 12, 0.010%, No,0.0053% 16, 0.010%, No,0.0052% 20, 0.010%, No,0.0054% 24, 0.010%, No,0.0053% 28, 0.010%, No,0.0054% 32, 0.010%, No,0.0054% 36, 0.010%, No,0.0053% 40, 0.010%, No,0.0053% 44, 0.010%, No,0.0051% 48, 0.010%, No,0.0052%
------------------­End Time: 09:19:48
-------------------
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Continuous
The continuous reporting mode will output one % leakage reading approximately every second to the USB port of the instrument. The data consists of the penetration value followed by a comma.
The Continuous reporting mode provides a data output identical to the legacy equipment TDA-2G and TDA-2H. To use an existing data acquisition system with the 2i adjust the port settings as described in “Connecting the Interface Ports” page 24.
Alarms Modes and Set Point
Alarm Set Point
The alarm set point will trigger the selected alarms when the % leakage measured exceeds the set point.
The operator can change the set point by selecting the alarm set point option and pressing the Enter button.
Note
Note
The Alarm Set Point option is not accessible while the instrument is setting up to the 100% Upstream Concentration, while navigating the main menu or once data acquisition has been started in summary or monitoring reporting modes.
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Alarm modes
There are three types of alarms available on the 2i: audible, visual and vibratory. The alarms will become active when the measured % Leakage value exceeds the Alarm Set Point. The user can select which alarms are enabled from the Alarm menu. For a detailed description of the different alarms, see “CHAPTER 6 Software Reference” page 49. The operator can quickly mute the activated alarm by pressing the Mute button.
Note
The Mute function will disable the audible and vibratory alarms if they are enabled but will not affect an enabled visual alarm. The alarms revert
back to their original state when the Mute button is pressed again.
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Icons
The following table describes the different icons displayed on the 2i user interface.
Table 4: Icons Description
Icon Displayed when …
The optional thermal printer is plug into the instrument.
A computer is interfaced with the USB port.
The Upstream Aerosol Noise Suppression (UANS) is selected.
The Downstream Aerosol Noise Suppression (DANS) is selected.
The Continuous reporting function is selected.
The Monitoring reporting function is selected.
The Summary reporting function is selected.
The iProbe is connected.
The mute function is enabled.
The Audible alarm is enabled.
The Audible alarm is disabled.
The Vibratory alarm is enabled.
The Vibratory alarm is disabled.
The Visual alarm is enabled.
The Visual alarm is disabled.
The instrument is sending data to the USB and Printer port.
The data transmission to the USB and Printer port is paused when in Summary reporting mode. Toggle the running mode and the main menu on the iProbe.
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CHAPTER 6
Software Reference
This section describes the embedded operating software supplied with the 2i Aerosol Photometer. It includes the following sections:
A general description of the 2i software and user
interface hardware
Instructions for making selections or typing entries An overview of the menus and options Detailed reviews of all the functions and screens A list of error messages
Refer to CHAPTER 5, Operating the 2i: Basic Operation for a description of the basic procedure to
be followed to perform a filter test.
Software Description
The software controls all aspects of instrument, including reading the forward light scattering photometer, flow meter and associated pressure transducer and temperature sensor, as well as controlling the sample valve manifold and outputting test data.
Start-up Screen
The software version as well as other useful information is displayed during the instrument initialization. The message block located in the bottom left corner of the screen is similar to the following:
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Figure 8: Start-up Screen
2i Photometer
Serial Number: XXXXX
Initialization
Serial Number: XXXXX
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Software Version: #. ## Calibration Due in: DDD days Hours of Operation: HH.H hrs
Making Entries
Initialization
“Serial Number” is your instrument unique identifier and is assigned during the manufacturing process.
“Software Version” will have a numeric character as the leading number followed by a decimal point and one or more numbers, representing the revision level (e.g., 1.2 or 1.23).
“Calibration Due in” indicates the number of days remaining until the manufacturer’s recommended calibration for the instrument.
“Hours of Operation” indicates the amount of run time for the instrument since the last calibration.
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Entering Numerical Values
After highlighting the desired option to modify, the operator should move the selection to the arrow representing his desired action. The arrow pointing up will increase the selected value while the arrow pointing down will decrease it. To change the value use the Enter button until the display indicates the desired value. To save the setting, move the cursor back to the highlighted selection and using the arrows select the Save option. Press the Enter button to validate the choice.
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Turning Options Flags On or Off
There are two types of flags in the 2i software. The first type is used to toggle an action (ON or OFF) or change the status of an option (enable/disable) while the second type is used to set the status of a flag from a list of possible choices.
The first type is a square box (also called check box) and is used to toggle an action ON or OFF. Changing the state is accomplished by selecting the square and pressing the Enter button. Depending on the context, the check box status might not be saved in memory and exiting the screen will reset it to its normal operating state. A checked square indicates a selection (or ON state,) while the empty square shows the option deselected (or OFF state,).
The second type of flag is a circle (also called radio button) and is used to enable () or disable () a flag and the resulting choice is stored in memory. When this option is present, only one of the radio buttons within the group can be selected by pressing the Enter button. It is used when multiple choices are available but only one choice can be made.
Using the Alphanumerical Keypad
Prior to starting a test in summary or monitoring reporting mode, the operator can enter a filter/location ID using the integrated alphanumeric keypad. The operator must press the keypad function key to bring up the keypad on the screen.
Navigate to a character using the arrow keys and press Enter to select it. To toggle between the alpha and numerical keypads, select the “1 2 3” or the “A B C” selection and press Enter.
When the operator has finished entering his selection, he may select the enter key “” or the “Exit” key.
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Figure 9: Alphanumeric Keypad
A B C D E F G H I J K L M N O P Q R S
, T U V W X Y Z .
1 2 3 S P A C E E x i t
1 2 3 4 5 6 7 8 9 0 $ ~ ! @ # % ^ & *
< > { } [ ] : ; `
A B C S P A C E E x i t
General Screen Structure
The screen is generally divided in three sections: The top section of the screen provides the user
with an indication of the date and time as well as an icon tray indicating the status of peripherals and some setup selections.
The middle section contains the actual menu items
or the penetration display.
The bottom section contains quick access to the
most commonly used functions.
Figure 10: Screen Structure
44 Aerosol Photometer - 2i 1800224 H.1
TOP SECTION
MIDDLE SECTION
BOTTOM SECTION
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Menu Structure and Options
Menu Structure
The following figure gives an overview of the 2i menu structure. Menu depth has been limited to facilitate the navigation between the different options.
Figure 11: Overview of the 2i Menu Structure
Set 100% to
Upstream
Concentration
Set Internal
Reference
Use Previous 100% Setting
Main Menu
Setup
Aerosol Noise
Suppression
Reporting Functions
Set Time
Running
Mode
Reagent
Alarm Set Point
Alarms
Re-establishing
Zero
Date & Time
Display
Set Date
Set Format
Language
Decimal
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Run Mode Screen
Description
Function
Alarm Set Point
Alarms
Home Menu /
Alarm Set Point
Alarms
PAO 0.001
H
ome Menu /
0.0001 %
28.3 ALPM
28.3 ALPM
0.0001 %
Figure 12: Running Mode Screenshot
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Reagent
Table 5: Running Mode Options
Sampling
Sampling
Allows the operator to view and/or change the instrument alarm set point. Allows the operator to view and/or select which alarms are active. Allows the operator access to the Main Menu and Sampling mode.
PAO
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Top Level Menu Options
Description
Function
Set 100% to
Set Internal
Use Previous
Setup
Re-establishing
Reagent
Alarm Set Point
Alarms
PAO 0.001
Main Menu
Set 100% to Upstream Concentration
Sampling
Set 100% Upstream
Figure 13: Main Menu Screenshot
Set Internal Reference Use Previous 100% Settings Setup Re-establishing Zero
Reagent
Table 6: Main Menu Options
Upstream Concentration
Reference
100% Settings
Zero
18 May 2015 09:59
.
.
.
. .
Set Internal Ref Previous Settings Setup Re-Zero
PAO
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Alarm Set Point
Parameter
Function
Icon
Limits
Alarm Set
Reagent
Alarm Set Point
PAO 0.001
Alarm Set Point
0.001
Cancel
Default
Save
Alarm Set Point
Default
0.001
PAO
Figure 14: Setting the Alarm Set Point Screenshot
Table 7: Alarm Set Point Options List
Changing the alarm set point
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Point
Change the alarm threshold for % leakage.
0.001 to 100
N/A
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Alarms
Icon
Icon
Audible
Vibratory
Visual
Reagent
Alarm Set Point
PAO 0.001
Alarm Selection
Cancel
Default
Save
Audible
Select Alarm
Default
Audible
Visual
Changing the alarms selection
Figure 15: Setting the Alarms Screenshot
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Vibratory Visual
Table 8: Alarm Selection Options List
  Vibratory
PAO
Parameter
Function
enabled
Audible alarm on the base unit and the probe. Vibratory alarm in the probe
Visual alarm on the screen of the base unit and the probe
Set 100% to Upstream Concentration
When selecting this method to setup the instrument, the user is guided through the process by a series of screen. This section describes the different screens.
Note
It is unnecessary to change the internal reference value when setting the 100% upstream concentration. The internal reference is set to 100ug/L for the reagent in use for display on the LCD main screen.
disabled
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Note
M
easure Upstream Concentration
Connect 100% line to the Upstream port.
Back Proceed
Reagen
t
Alarm Set Point
Alarms
PAO 0.001
Sampling
Measure Upstream
Proceed
Back
For measuring and correcting an over-challenge
Figure 16: Set 100% to Upstream Concentration Initial Screenshot
condition, HIGH should be selected as the internal reference to allow displaying concentrations of up to 600-ug/l.
Instructions
This first screen prompts the user to verify connection of the aerosol line to the upstream port as well as the reagent selection. To continue setting up the instrument using upstream aerosol, select Proceed and press Enter. To return to the main menu and change you selection, select Back button and press
Enter.
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Verify you Reagent Selection
Select Proceed when done or Exit to
change your 100% Reference selection.
Connect 100% Line
Verify Reagent
PAO
Measuring the Upstream Aerosol
After the operator selects Proceed, the instrument will attempt to set the 100% response level to the upstream aerosol. An animated icon will be displayed on the screen during this operation. During this operation, the reagent, alarm set point and alarms are disabled.
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Reagent
Alarm Set Point
Alarms
PAO 0.001
Sampling
Measure Upstream Concentration
Reading Upstream Concentration
Measure Upstream
Set 100% to Upstream Concentration
Back Reagent
Alarm Set Point
Alarms
PAO 0.001
Sampling
Set 100% Upstream
Back
Figure 17: Set 100% to Upstream Concentration Measurement Screenshot
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Reading Upstream
Concentration
PAO
Accepting the Result
Once the instrument has set its reference to the upstream aerosol, the calculated concentration will be displayed as well as an estimate of the aerosol stability.
Aerosol Concentration Result Too Low
An aerosol concentration that is below the minimum level (< 5-ug/l) required for setting the 2i 100% will result in a message as shown in Figure 18. Adjust the aerosol source in use to achieve an acceptable upstream aerosol challenge concentration.
Aerosol concentrations that are low but still acceptable (between 5 and 10-ug/l) will display a similar message but including an option to Proceed if desired.
Figure 18: Set 100% to Upstream Concentration Final Screenshot
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The 100% concentration is: 2 g/L
WARNING
Upstream aerosol concentration too low
Concentration < 5g/L
WARNING
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PAO
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Aerosol Concentration Too High
Reagents
Alarm Set Point
Alarms
PAO 0.001
Sampling
Cancel
Save
Default
PAO
Default
PAO
If the aerosol concentration sampled is greater than the 2i units measurement range, HIGH should be selected as the internal reference reagent setting. Use of the HIGH setting will allow sampling and quantification of aerosol concentrations up to 600-ug/l allowing aerosol source adjustment to obtain an appropriate level.
Set Internal Reference
Establishes the unit’s base 100% response based upon gain settings stored during factory internal reference calibration. When selecting alternative internal reference reagents, with the exception of HIGH, the operating program will automatically re-zero the instrument.
Figure 19: Select Reagents Screenshot
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  DOP  DOS / DEHS  Mineral Oil
Reagent
Available Aerosol Reagent Selections
The aerosol reagent selections available are PAO, DOP (DEHP), DOS (DEHS), Mineral Oil, (Not shown in Figure 19 above) Kaydol, Polyethylene Glycol, Paraffin Oil, Corn Oil, High, Ondina and Finevestan. Additional information on any of the above reagents may be obtained by contacting ATI Customer Service at (410)-363-9696 or info@ATItest.com. The High selection is used, along with the “Setting 100% to Upstream Concentration” selection, to briefly sample and quantify aerosol concentrations up to 600-ug/l.
Figure 20: Set Internal Reference Screenshot
  DOP DOS / DEHS Mineral Oil
PAO
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Parameter
Function
Icon
Limits
Internal Reference
Set Internal Reference
Verify your reagent selection
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201
5 09:59
Back Proceed
Reagent
Alarm Set Point
Alarms
PAO 0.001
Sampling
PAO
Set Internal Reference
Proceed
Back
100 g/L
100 g/L
Table 9: Internal Reference Set Point
Set Point
Use Previous 100% Settings
When selecting this option, the instrument will reset to the previous 100% setting. It allows the operator to move the instrument to a different electrical outlet while minimizing the startup time.
When using this function, make sure that your upstream aerosol challenge stays identical.
Re-establish Zero
N/A
Note
5 to 120 Increment of 1
53 Aerosol Photometer - 2i 1800224 H.1
If there is a concern that the zero baseline may have drifted, the operator may re-zero the instrument at any time by selecting this option form the main menu.
The highlighted selection will flash until the instrument has completed the re-zeroing process. Once the operation is complete the display will revert back to displaying the leakage value.
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Setup
Back
Reagen
t
Alarm Set Point
Alarms
PAO 0.001
Setup
Aerosol Noise
Suppression
PAO
Back
UANS/DANS
Note
When the instrument drifts too far from zero a warning will be displayed asking if the user would like to re-establish the zero.
Figure 21: Setup Menu Screenshot
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Reporting Functions Date & Time Display
Reporting Functions Date and Time Display
Aerosol Noise Suppression
Note
The Downstream Aerosol Noise Suppression (DANS) is not available when the iProbe is connected to the instrument. This prevents the user from accidentally skewing results by suppressing actual readings in the downstream mode.
Upstream Aerosol Noise Suppression (UANS)
The Upstream Aerosol Noise Suppression mode is selectable by the operator when using the upstream port during measurement, not while setting 100%. When poor upstream mixing makes the measurement of the upstream concentration difficult, the noise suppression should dampen these variations.
An icon indicates when UANS is ON. The default condition is ON. Power cycling the unit will restore the instrument UANS mode to the default condition, ON.
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Downstream Aerosol Noise Suppression (DANS)
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201
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Alarm Set Point
PAO 0.001
Setup
– Aerosol Noise Suppression
Upstream (UANS)
30s
Cancel
Default
Save
Alarm Set Point
PAO
0.001
Setup
– Aerosol Noise Suppression
Upstream (UANS)
30s
Cancel
Default
Save
PAO Noise Suppression
 UANS 30s
Default
The Downstream Aerosol Noise Suppression mode is selectable by the operator when performing non­scanning applications on each port. The DANS performs applies an averaging function on the data collected. It is not available when the probe is connected.
An icon indicates when DANS is ON. The default condition is OFF.
Note
When the operator connects the probe, the DANS function will automatically be disabled if it was previously selected. This will preserve the integrity of the test results while performing a filter scan.
Figure 22: Aerosol Noise Suppression Screenshot without Probe
  Downstream (DANS) 10s
Reagent
Figure 23: Aerosol Noise Suppression Screenshot with Probe
18 May 2015 09:59
Reagent
Table 10: Noise Suppression Options List
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Parameter
Function
Icon
Limits
UANS
Dampens variations
DANS
Parameter
Function
Icon
Limits
Summary
Monitoring
Continuous
Alarm Set Point
PAO 0.001
Setup
– Reporting Functions
Summary
 Continuous
Cancel
Default
Save
PAO
Reporting Functions
Default
in upstream aerosol measurements Applies an averaging function on the data collected.
Reporting Functions
Figure 24: Reporting Functions Screenshot
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  Monitoring 0.8
Reagent
30 to 120 s Increments of 10 s 10 to 30 s Increments of 10 s
Summ. Monit. 0.8 Cont.
Table 11: Reporting Mode Options List
Provides a summary of the test to the USB or Printer port. Provides a summary of the test to the USB with data sets at user defined intervals. Provides a % leakage reading to the USB port at approximately a 1 second interval
N/A
Increments of 0.4 sec
N/A
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Date and Time
Alarm Set Point
PAO
0.001
Date and Time Menu
Back
Set Time
Back
Date and
Time Menu
Reagent
Alarm Set Point
PAO 0.001
Setup
– Time
HOUR
09
Cancel
Save
PAO
Setup
Time
MINUTE
59s
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5 09:59
Alarm Set Point
PAO 0.001
Setup
– Date Year
2015
Date 18
Cancel
Save
Setup
Date
DD 18
Figure 25: Date and Time Menu Screenshot
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Set Date Set Format
Reagent
Set Time
Figure 26: Set Time Screenshot
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Set Time Set Date Set Format
PAO
MINUTE 59
Set Date
Figure 27: Set Date Screenshot
Month 05
Reagent
HOUR 09s
YYYY 2015 MM 05
PAO
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The 2i will automatically verify the entered date for
Parameter
Function
Language
Monitor
Alarm Set Point
PAO 0.001
Setup
– Format
DD mmm YYYY
Cancel
Default
Save
Default
DD mmm YYYY
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201
5 09:59
Alarm Set Point
PAO 0.001
Setup
– Display
Language
Back
Setup Display
compliance with leap years. If the date entered does not comply, the entry will be rejected.
Set Format
Figure 28: Set Date Format Screenshot
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mmm DD YYYY  MM/DD/YYYY  DD/MM/YYYY
Reagent
Note
  mmm DD YYYY MM/DD/YYYY DD/MM/YYYY
PAO
Display
Figure 29: Display Setup Screenshot
Monitor
Reagent
Table 12: Date and Time Menu Options List
Change the default operating language of the unit.
Menu to change the screen setup.
Language Monitor
PAO
Figure 30: Display Setup Screenshot
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Parameter
Function
Limits
Decimal
Base
Probe
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201
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Alarm Set Point
Setup
– Display
Decimal
4
Base Brightness 100
Probe Brightness
100
Cancel
Save Default
Setup
Display
Default
Reagen
t
Alarm Set Point
Alarms
PAO 0.001
Sampling
WARNING
– Equipment Failure
Check Sample Line for Blockage
OK
Equipment Failure
Serial Number: XXXXX
OK
PAO 0.001
Reagent
Table 13: Date and Time Menu Options List
Decimal 4 Bright 2i 100 Bright Pr 100
PAO
Brightness
Brightness
Error Messages
Figure 31: Error Message Screenshot
Displays the % Penetration with
3 or 4 three or four decimal places. Adjust the base unit screen brightness. Adjust the iProbe screen brightness.
25, 50, 75,
100
25, 50, 75,
100
The 2i has multiple error or abnormal operation checks built into the software.
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Error E1
59 Aerosol Photometer - 2i 1800224 H.1
Pump Blockage
Error E1
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When an error occurs, the operator is prompted for a
Error ID
Reason
Remedy
course of action. Software generated alarms require the operator acknowledgement to proceed. This is done by pressing the OK button.
Table 14: List of Operator Error Messages
E1 Obstruction in the sample
E2 Unit too hot or cold for
E3 PMT (photomultiplier tube)
Refer to line. Maximum pump capacity reached
troubleshooting
guide in
appendix
Refer to operation
troubleshooting
guide in
appendix
Refer to error. Call ATI
troubleshooting
guide in
appendix
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CHAPTER 7
-
6
-
3
Application Notes
Abbreviations List
Table 15: Abbreviations List
Abbreviation Meaning g Grams l Liter µ micro (1x10 m milli (1 x 10 µg/l micrograms per liter mg/m3 milligrams per cubic meter lpm liters per minute STP standard temperature and pressure LSC light scattering chamber
Aerosol Correction Factors
)
)
The values in the list below are for use when substitute liquids are used in-place of the liquid specified for the Factory equipment calibration and setup.
Aerosol Correction Factors used in the 2i are specified in the following table:
Table 16: Aerosol Correction Factors List
PAO Substitute Liquid
DOP / DEHP 100 DOS / DEHS 0.96 Mineral Oil 0.90 User Defined ­Kaydol 0.92 Polyethylene Glycol (PEG400) 1.11 Paraffin Oil 0.89 Corn Oil 0.88 Ondina ­Finevestan -
PAO Internal
Reference Setting
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CHAPTER 8
Maintaining the Photometer
Definitions and Features
The 2i Aerosol Photometer is a sturdy, solid-state electronic instrument designed to hold up under extended field use. The only moving parts are the vacuum pump, the selector valve and the ventilating fan at the rear of the chassis. Field level maintenance is limited to replacement of the fuses and cleaning of the lint screens. Procedures for these operations are contained in this section.
Note
The internal electronics are not user serviceable. Any electronic problems must be analyzed and repaired at an authorized service center.
Intervals are defined as follow: Day 8 hours of operation Week 40 hours of operation Annual 2080 hours of operation
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Recommended Scheduled Maintenance1
Daily
Clean the aerosol ports screens. These are
located in the black circular aerosol port connector on the front panel of the main unit.
Remove any loose debris from the Scanning Probe
and front panel sampling ports.
Annually
Return the 2i to a factory authorized facility for calibration and cleaning. Please contact the ATI Customer Service Department at (410) 363-9696 for a return authorization number. A service date will be scheduled for your instrument at that time.
Note
A Return Authorization can also be obtained using ATI’s website or by sending an e-mail requesting service information to info@atitest.com. A customer service representative will process your information and contact you with a Return Authorization, necessary instructions and information within 48 hours.
1
Replacement parts are available from ATI. For part numbers, refer to Table 18: Maintenance and Spare
Items page 72
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Replacing the Main Power Fuses
Disconnect the power cord from the machine and from
electrical source.
Using a small flat blade screwdriver, open the fuse
cover and remove the fuse holder from the power inlet module.
Remove old fuses and install two new fuses with ATI
part number according to Table 17: Replacement Fuses for the 2i.
Replace the fuse holder by gently inserting it back into
the power inlet module until the tabs snap back into their original location.
Close the fuse cover. Reconnect the power cord
Table 17: Replacement Fuses for the 2i
For 115 V or 220 V
ATI Part Number 6400001 (5 X 20 mm, 2A, 250V, SLOW BLO)
Cleaning the Lint Screens
The aerosol port connectors on the main unit contain a wire screen to prevent fibers and large particles from being drawn into the photometer. If the screens accumulate a significant amount of debris and become partially clogged, it can interfere with the airflow and affect the accuracy of the photometer and may put an unnecessary strain on the vacuum pump.
Note
It is recommended that all screens be wiped clean with a lint-free cloth before use each day.
If the screens are punctured, replace them immediately. Spare nozzles and replacement scanning probe components can be ordered from ATI (see “APPENDIX E Maintenance and Spare Items” page
72).
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CHAPTER 9
Probable Cause
Remedy
Probable Cause
Remedy
Troubleshooting Guide
If any remedy listed is not effective, contact ATI for
repair service.
Note – Battery Information
The battery type used in the 2i Aerosol Photometer is a 3V lithium ion battery type CR2032.
Note
Instrument Will Not Power Up
Power cable not plugged in Fuse blown Check system fuse(s)
Error E1 – Sample Line Blockage
Excessive debris in lint screen. An object has been pulled into the line by vacuum pump.
Probe nozzle obstructed. Move the probe to an area free
Pressure transducer or thermistor damaged.
Plug power cable into an appropriate power outlet
Check lint screen in hose adapter and clean if necessary. Inspect probe and umbilical for foreign object. Remove object, if possible.
of obstructions that could prevent flow through the instrument.
Call ATI for service.
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Error E2 – Out of Temperature Range
Probable Cause
Remedy
Probable Cause
Remedy
Ambient temperature is below 5°C or above 50°C. Thermistor damaged. Call ATI for service. Probe nozzle obstructed. Move the probe to an area free
Move instrument to temperature in the range.
of obstructions that could prevent flow through the instrument.
Error E3 – Photomultiplier Tube (PMT) Inoperable
No voltage to PMT Call ATI for service. Scattering chamber dirty or contaminated.
Call ATI for service.
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APPENDIX A Contacting ATI
For Technical Support or Application Questions
If you experience any difficulty setting up the 2i Photometer or have application questions, contact ATI at (410) 363-9696 or via email at info@atitest.com.
For Customer Service
If the 2i Photometer is not operating properly, or if you are returning the instrument for service, contact ATI Customer Service at (410) 363-9696 or
info@atitest.com. Customer Service will need this
information when you call:
The Aerosol Photometer serial number located on
the Instrument Identification on the back of the machine (see “Rear Panel General Overview” page 26).
A purchase order number (unless under warranty)
A billing address
A purchasing point of contact
A technical point of contact
A shipping address
The preferred return shipping carrier
Use the original packing material to return the generator to ATI. If you no longer have the original packing material, you can order it from ATI or use sufficient packing material so the generator is not damaged during shipping.
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APPENDIX B Warranty
Part Number Address
Phone No. Fax No. E-mail Address Limitation of Warranty and Liability
0200467 (2i) and 0200478 (2i-N) Air Techniques International / 11403 Cronridge Drive / Owings Mills, MD 21117 / USA (410) 363-9696 (410) 363-9695
info@atitest.com
Air Techniques International, hereinafter referred to as ATI, warrants the equipment purchased hereunder to be free from defect in materials and workmanship under normal use and service, when used for the purpose for which it is designed, for a period of (1) one year from the date of shipment. ATI further warrants that the equipment will perform in accordance with the technical specifications accompanying the formal equipment offer.
ATI will repair or replace any such defective items that may fail within the stated warranty period, PROVIDED:
a. That any claim of defect under this warranty is made within
thirty (30) days after discovery thereof and that inspection by ATI, if required, indicates the validity of such claim to ATI’s satisfaction.
b. That the defect is not the result of damage incurred in
shipment to or from our factory.
c. That the equipment has not been altered in any way whether
as to design or use, whether by replacement parts not supplied or approved by ATI, or otherwise.
d. That any equipment or accessories furnished but not
manufactured by ATI, or not of ATI design, shall be subject only to such adjustments as ATI may obtain from the supplier thereof.
ATI’s obligation under this warranty is limited to the repair or replacement of defective parts with the exception noted above. If the equipment includes a scattering chamber, ATI’s warranty does not extend to contamination of the scattering chamber by foreign material.
At ATI’s option, any defective equipment that fails within the warranty period shall be returned to ATI’s factory for inspection, properly packed with shipping charges prepaid. No equipment shall be returned to ATI without prior issuance of a return
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Service Policy
authorization by ATI.
No warranties, express or implied, other than those specifically set forth herein shall be applicable to any equipment manufactured or furnished by ATI and the foregoing warranty shall constitute the Buyer’s sole right and remedy. In no event does ATI assume any liability for consequential damages, or for loss, damage or expense directly or indirectly arising from the use of ATI products, or any inability to use them either separately or in combination with other equipment or materials or from any other cause. Our service policy is designed to give prompt attention to any problems. If you encounter a defective product or discover a malfunction, please call ATI Customer Service to obtain a return authorization at (410) 363-9696.
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Application of Council Directive(s)
Standard(s) to which
APPENDIX C Declaration of Conformity
We:
AIR TECHNIQUES INTERNATIONAL 11403 Cronridge Drive Owings Mills, Maryland 21117-2247 USA
Tel: (410) 363-9696 Fax: (410) 363-9695 Website: http://www.atitest.com
Declare under our sole responsibility that the product,
2i Photometer
Manufactured beginning April, 2012
is in conformity with the following directives:
Conformity is Declared
Electromagnetic Compatibility Directive
(2004/108/EC)
Low Voltage Directive (2006/95/EC) EN61010-1:2010
Design documentation is maintained at:
Air Techniques International 11403 Cronridge Drive Owings Mills, Maryland 21117-2247 USA
Eric Hanson Date of Issue: 15 April 2012 President Place of Issue: Owings Mills,
Air Techniques International Maryland 21117-2247 USA
EN61326-1:2006 EN61000-3-2:2006 EN61000-3-3:2006
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APPENDIX D
Specifications
Main Unit Physical Characteristics
Dimension (L x W x H) Weight 8.6 kg (19 lbs.)
Operational Requirements
Power 115 VAC, 60 Hz, 0.5 Amps 220 VAC, 50 Hz, 0.25 Amps Electrical Fuses Two Required, 5 x 20 mm, 2A,
Operating Conditions
Ambient Temperature Ambient Humidity Ambient altitude From 0 to 10,000 ft Storage requirements
15.2 cm (6 in) x 15.2 cm (6 in) x 33 cm (13 in)
250V, SLOW BLO
5ºC to 50ºC
5% to 95% (non-condensing or icing)
-20 to 60º C Less than 95% Relative Humidity non-condensing
Aerosol Detection
Data Output Formats
Outputs
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Technique Near Forward Light Scattering
Photometer Dynamic Range 0.0001 to 120 mg/m3 Sample Flow Rate
USB Port 9600,8,1,N Thermal Printer Thermal Paper, 57 mm (2 ¼ in)
Display 10.9 cm (4.3 in) LCD screen Communication USB Port
Full flow through detection
28.3 liters per minute volumetric
wide
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APPENDIX E Maintenance and Spare Items
Table 18: Maintenance and Spare Items
Part Number Description 0800217 Scanning Probe Umbilical 1 ea
5200116 ¼” ID Clear sample tubing (specify length) 12 ft 6700001 Replacement Line Cord, 120V (USA) 1 ea T2E0-0063 Replacement Line Cord, 220V (Europe) 1 ea 6400001 Fuse, 2 amp, 5 x 20 mm 2 ea 4300236 Base Unit Quick-Connect O-ring 2 ea 1000445 Lint Trap Screen 2 ea 2500123 Thermal Paper (1 roll) 1 ea 5100001 Probe – Segment 3 ea 5100002 Probe – Male threaded end segment 1 ea 5100004 Probe – Female threaded end segment 1 ea 5100101 Probe – Male 1/8 NPT close nipple 1 ea T2E0-0005 Probe – NSF 49:1992 nozzle (black) 1 ea T2E0-0572 Probe – Round Isokinetic nozzle (red) 1 ea T2E0-0798 Probe – NSF 49:2008 rectangular nozzle
(blue)
Suggested Quantity
1 ea
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APPENDIX F Accessories
Scanning Probe
Thermal Printer Module
The scanning probe allows the remote operation of the 2i. It allows access to virtually all the functionalities of the base unit from a convenient remote location.
The Thermal Printer module is designed to provide certifiers with a mean to maintain test results traceability.
Wheeled Transport/Shipping Case
Carry-On/Shipping Case
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The rugged Transport/Shipping Case with its custom foam offers the best protection available for the 2i and its accessories for shipment or daily use. 12H X 24.5W X 19.5D
The rugged Carry-On/Shipping Case with its custom foam offers the best protection available for the 2i and scanning probe for travel or daily use.
8.5H x 22.5W X 18D
Table 19: Accessories List
Description Part Number Scanning Probe 9300236 Thermal Printer 0200477 Wheeled Transport Case 9300243 Carry-On Case 9300258
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APPENDIX G Manual Revision History
The following is a revision history of the Operation and Maintenance Manual, P/N 1800224
Table 20: Manual Revision History
Revision Date Description
A 04/24/2012 B 05/31/2012 C 02/01/2013 Updated electrical power requirement on page 22, changed
ACFM to ALPM on page 33, updated monitoring mode data to show 0.4s increments on page 38, added remark about re-zeroing the instrument after a reagent change on page 51, updated table to show 0.4s increments in
monitoring, aerosol correction factors updated on page 60. D 12/09/2014 Ondina & Finevestan added to reagent selection menu E 05/04/2015 Removal of Printer from Monitoring mode from Table 11,
Page 55. F 05/18/2015 General content review. Update of the Correction Factor
table for PAO-4. Add content for HIGH reagent feature.
Update case information. G 4/29/2016 ATI Branding update H & H.1 12/13/2016 Standardized ambient operating temperature & humidity
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APPENDIX H Español – Precauciones
Advertencia – Reglas Generales de
Seguridad
Lea y comprenda todas las instrucciones. La falta de seguimiento de todas las instrucciones listadas abajo podrá ocasionar una descarga eléctrica, fuego o una seria lesión
personal. Las advertencias, cautelas y las instrucciones discutidas en este manual de operación y mantenimiento pueden no cubrir todas las posibles condiciones y situaciones que podrían presentarse. El operador debe entender que el sentido común y la cautela son factores que no pueden incorporarse al equipo por lo que deben ser suministrados por el operador.
Advertencia – Riesgos del transporte
.
Cautela – Mantenimiento
Cuando reinserte el portafusibles en el módulo de alimentación de energía, verifique que se haya seleccionado el voltaje apropiado para su red eléctrica. El reemplazo incorrecto del fusible puede dañar a los componentes internos del equipo.
Advertencia – Riesgo Eléctrico
Riesgo eléctrico que puede ocasionar lesiones severas o la muerte.
El compartimento eléctrico contiene múltiples fuentes de alto voltaje. No inserte ningún objeto bajo la cubierta.
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Advertencia –Equipo Dañado
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No opere el equipo con el cable o el conector dañados
o luego de que el equipo ha sufrido un mal funcionamiento o ha sido dañado de cualquier manera.
Contacte al Departamento de Servicio de ATI para
obtener consejos de revisión, de reparación o de ajustes eléctricos o mecánicos.
La falta en el seguimiento de los procedimientos
prescriptos puede producir una situación riesgosa
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APPENDIX I Français – Précautions
Avertissement – Règles générales de
sécurité
Lire et comprendre toutes les instructions. Ne pas suivre les instructions listées ci-dessous peut engendrer un choc
électrique, un incendie ou des blessures graves. Les mises en garde, avertissements, précautions et instructions détaillées dans ce manuel d’utilisation et de maintenance ne peuvent pas couvrir toutes les situations et conditions pouvant se produire. L'opérateur doit comprendre que le bon sens et la prudence sont des facteurs qui ne peuvent pas être intégré à cet équipement et doivent donc être apportés par l’opérateur.
Précaution – Risque lié au transport
Précaution – Maintenance
Le remplacement incorrect des fusibles peut endommager les composants internes de l'appareil.
Avertissement – Risque électrique
Les risques électriques peuvent causer des blessures
graves, voire mortelles.
La partie électrique contient plusieurs sources à haut
voltage. N’insérez aucun objet sous le couvercle.
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Avertissement - Equipment
endommagé
Ne pas faire fonctionner l'appareil avec un câble
d’alimentation ou une prise endommagée ou après que l'équipement ait mal fonctionné ou a été endommagé de quelque façon.
Contactez le département Service de chez ATI pour
obtenir des conseils sur l'examen, la réparation, l'ajustement électrique ou mécanique
Ne pas suivre les procédures prescrites peut aboutir à une
situation dangereuse.
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APPENDIX J 中文预防
阅读并理解所有的指导。不按照下面的指导可能会造成 被电击,火灾或严重的个人身体伤害。这些警告,小心
和在操作和维护说明书中谈到的指导不能涵盖所有的可 能发生的危险的条件和环境。但必须理解安全常识和谨 慎操作是一个不能建立在机器里的,必须由操作员决定 的事情。
警告 – 安全规则概要
小心 – 运输危险
小心 – 维护保养
不正确的保险丝更换后,可能会损坏内部的自动过滤器 测试仪的零件。
警告 – 触电
触电会引起严重的伤害甚至死。
电力供应盒包括多个高压电源,不要塞任何东西在电
源供应盒的盖子下面。
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警告 – 损坏的设备
当这个设备被损坏,有故障后,或者有一个损坏的电
线或插头后不要操作这个设备。
联系ATI的服务部门要求给一个建议,怎样检查,维
修,电子或机械的调整等。
不按照规定的程序可能会造成危险的情形。
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APPENDIX K Svenska – Försiktighetsåtgärder
Varning – Allmänt
Läs och förstå alla instruktioner. Fel i handhavandet kan
resultera i elektrisk stöt, brand eller alvarlig personlig skada. Alla varningar som anges i denna instruktion kan inte täcka alla eventuella uppkomna situationer. Det är därför helt avgörande att operatören är medveten om dessa risker
Varsamhet – Transportrisk
.
Varsamhet – Underhåll
Felaktig säkring kan ge alvarliga skador på filtertestaren.
Varning- Elektrisitet
En elektronisk stöt kan innebär alvarlig skada eller
död.
I elektroniken och nätdelen finns högspänning. För
aldrig in någonting under skyddskåpan.
Varning- Skada apparat
Kör aldrig enheten med skada sladd, kontakt eller vid
annan felaktighet på enheten.
Kontakta alltid ATI för rådgivning vid skada eller vid
reparation och justering.
Att inte följa dessa instruktioner kan medföra stor
skada.
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