ATH-Heinl W42 Operating Instructions Manual

OPERATING INSTRUCTIONS

ATH W42

Contents

1.0 INTRODUCTION ................................................................................................................... - 3 -

1.1 General Information ........................................................................................................... - 3 -

1.2 Description ........................................................................................................................ - 4 -

1.3 Operation.......................................................................................................................... - 7 -

1.4 Technical Data ................................................................................................................ - 15 -

1.5 Scale Drawing ................................................................................................................. - 16 -

2.0 INSTALLATION ................................................................................................................... - 17 -

2.1 Transport & Storage Conditions ........................................................................................ - 17 -

2.2 Unpacking the machine .................................................................................................... - 18 -

2.3 Delivery Contents ............................................................................................................ - 19 -

2.4 Location .......................................................................................................................... - 21 -

2.5 Fixing ............................................................................................................................. - 22 -

2.6 Electrical Connection ........................................................................................................ - 23 -

2.7 Pneumatic Connection ...................................................................................................... - 23 -

2.8 Hydraulic Connection ....................................................................................................... - 23 -

2.9 Assembly ........................................................................................................................ - 24 -

2.10 Completion of Work ...................................................................................................... - 34 -

3.0 OPERATION ....................................................................................................................... - 35 -

3.1 Operating Instructions ..................................................................................................... - 35 -

3.2 Basic Information ............................................................................................................ - 36 -

4.0 MAINTENANCE ................................................................................................................... - 37 -

4.1 Consumables for installation, maintenance and servicing..................................................... - 37 -

4.2 Safety Regulations for Oil ................................................................................................. - 38 -

4.3 Notes ............................................................................................................................. - 39 -

4.4 Maintenance or Service Plan ............................................................................................. - 39 -

4.5 Troubleshooting / Error Display and Solutions .................................................................... - 40 -

4.6 Maintenance and Service Instructions ................................................................................ - 42 -

4.7 Disposal .......................................................................................................................... - 43 -

5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY...................... - 44 -

6.0 APPENDIX .......................................................................................................................... - 45 -

6.1 Pneumatic circuit diagram ................................................................................................ - 45 -

6.2 Electric circuit diagram ..................................................................................................... - 45 -

6.3 Hydraulic circuit diagram .................................................................................................. - 45 -

7.0 WARRANTY CARD ............................................................................................................... - 46 -

7.1 Scope of the Product Warranty ......................................................................................... - 47 -

8.0 INSPECTION LOG ............................................................................................................... - 48 -

8.1 Installation and Handover Log .......................................................................................... - 49 -

8.2 Inspection Plan ................................................................................................................ - 50 -

8.3 Visual inspection (authorised expert) ................................................................................. - 51 -

9.0 SPARE PART BOOK ............................................................................................................. - 55 -

10.0 NOTES ............................................................................................................................... - 78 -

Manufacturer ATH-Heinl GmbH & CO.KG

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1.0 INTRODUCTION

1.1 General Information

THESE INSTRUCTIONS ARE AN INTEGRAL PART OF THE MACHINE.

NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS.

WARNING: Follow the instructions to prevent injury or damage.

TIP: Provides more information on functionality and tips for using the device efficiently.

THEY MUST BE READ AND UNDERSTOOD BY THE USER.

Appropriate protective clothing must be worn for all work on the described system.

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1.2 Description

1. Main switch with emergency stop function used to switch the balancing machine on and off

2. Cone intake

3. Weight storage

4. Wheel protector

5. Plunge

6. Balancing shaft

7. Display

8. Control

9. Brake pedal

10. Broad-measurement (optional)

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3 4

7 8

1) Display INTERNAL imbalance 2) Display EXTERNAL imbalance

3) Display position of the INTERNAL imbalance 4) Display position of the EXTERNAL imbalance

5) Display mode 6) Indicator light for measurement unit – mm or inches

7) Display STATIC imbalance 8) Indicator light for measurement unit – g or ounces

9) Display weight position

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Distance between rim and

Rim width

Rim diameter

machine

Calibration button

Self test

Change between

DYNAMIC/STATIC

ALU programme selection

Change size entries

Optimisation programme

- Button

Display precise imbalance < 5 g

- Button

Only operate the buttons with your fingers. Under no circumstances should sharp objects be used.

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1.3 Operation

1.3.1. Self test

After it is switched on, the device carries out a self test and then automatically switches to “dynamic” mode

1.3.2. Wheel assembly

Select the correct cone to centre the wheel on the balancing flange. As shown below, there are 2 easy ways to mount the wheel.

a. The first way of mounting a wheel is

shown opposite. Using this method, the wheel rim is stretched onto the balancing shaft from the exterior.

If you are using the largest cone, the extension piece for the clamping cone must also be used.

This method increases the risk of clamping errors and is therefore only recommended for use with steel rims.

b. When using the second method, first

position the tension springs on the balancing shaft and then a suitable cone. The wheel rim can be stretched onto the balancing shaft using a pressure hood.

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1.3.3. Selecting the balancing type

DYN Dynamic – mode (standard): This function calculates the radial and lateral run-out of an aluminium or steel wheel rim. The balancing weights are positioned on the exterior and interior of the wheel.

STA Static – mode: This function calculates the radial run-out of a steel wheel rim. The balancing weights are positioned centrally on the wheel rim.

ALU -1These functions calculate the radial and lateral run-out of an aluminium wheel rim. The balancing weights are positioned at a predefined point.

ALU -2These functions calculate the radial and lateral run-out of an aluminium wheel rim. The balancing weights are positioned at a predefined point.

ALUS These functions calculate the radial and lateral run-out of an aluminium wheel rim. The balancing weights are positioned at a location that has been pre-defined by the user.

We recommend selecting the ALUS mode to balance aluminium wheel rims. This mode not only takes into account the exact cross section of your wheel rim, but also helps you to precisely position the adhesive weight.

If using ALU 1, the following measurements must be observed when attaching adhesive weights:

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1.3.4. Entry of the tyre sizes

a) Basics:

In motorcycle mode, an optional measuring tip (+ 100 mm) must be used.

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b) Wheel data and entries for calculating the imbalance:

The following data must be recorded in the DYN, STA and ALU1 modes: [A] Distance between wheel and machine [B] Rim width [D] Rim diameter

This data is recorded by positioning the gauge on the wheel rim. The [A] and [D] data is automatically recorded by the machine. The rim width must then be entered using the [B+] / [B-] buttons.

The following data must be recorded in ALU2 and ALUS mode: [A] Distance between the machine and the first adhesive point [B] Distance between the machine and the second adhesive point [D] Rim diameter [dE] Rim diameter at the second adhesive point

All wheel values are recorded by the automatic plunge.

During the measurement process, firstly move the plunge to the first point and then, after a brief wait, it can be moved to the second point. The [A]; [B]; [D] and [De] data is then automatically recorded by the machine.

In this process, the ALUS programme does not need to be selected in advance.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3.5. Starting the balancing process

Internal

External

Start the balancing process using the STARTbutton or by closing the wheel protector

Turn the wheel until all the diodes on the display light up

The weight must then be applied to the wheel. The machine provides you with the following aids to ensure precise positioning:

Programme

DYN

weight 12 o'clock position (laser)

weight

12 o'clock position

STA 12 o'clock position (laser)

ALU1

ALU2

ALUS

12 o'clock position (laser)

Weight recording on the gauge arm

12 o'clock position

Weight recording on the gauge arm Weight recording on the gauge arm

a) HID function

- The HID function allows you to position the external balancing weight in a hidden spot behind the spokes.

- This function is available in ALU2 and ALUS mode.

After the balancing process, the HID programme can be started by pressing the T + OPT buttons

The display then shows SPO – 12H. Turn the wheel until all the diodes on the display for the external position light up. Confirm this position using ALU

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The display will then show SPO – -1-.

The

display will then show the INTERNAL

Now turn the wheel until the left spoke is at the 12 o'clock position. Confirm this position using ALU

The display will then show SPO – -2-. Now turn the wheel until the right spoke is at the 12 o'clock position. Confirm this position using ALU

IMBALANCE and SPL in the third field. By turning the wheel until all the diodes for the external position light up, the respective value will also be displayed.

Next, position the weight against the gauge and use this to position the weight on the wheel rim.

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Continue to turn the wheel until all the diodes for the external position light up in order to pinpoint the second value. The respective value will then also be displayed.

Next, position the weight on the gauge and use this to position the weight on the wheel rim.

b) Optimisation

- It is possible to minimise the static imbalance of the wheel using the OPT function. The unbalance of the wheel rim is evened out with the unbalance of the tyre.

After a balancing run, you can test the static imbalance by pressing the F button. If the imbalance is over 30 g, an optimisation process is recommended.

Make a mark at the position of the valve on the tyre, the entry cover of the balancing machine and the wheel rim so that the mark lines up with the valve.

Press the OPT button to start the optimisation process. A display then appears which tells you to turn the tyre 180° on the wheel rim.

Remove the wheel from the balancing machine. Measure the air pressure and remove the tyre using a suitable tyre changer.

Manufacturer ATH-Heinl GmbH & CO.KG

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Fit the tyre on the wheel rim again and turn it 180°. Fill the wheel with the same air pressure. The wheel can then be mounted on the balancing machine again. Pay attention to the marks on the entry cover when doing so.

Start the balancing process using the STARTbutton or by closing the wheel protector

The optimisation that has been calculated will then appear on the display. Turn the wheel when stretched until the display opposite appears. Mark the TYRE at the 12 o’clock position.

Turn the wheel when stretched until the display opposite appears. Mark the WHEEL RIM at the 12 o’clock position.

Remove the wheel from the balancing machine. Measure the air pressure and remove the tyre using a suitable tyre changing machine. Fit the tyre on the wheel rim again and, whilst doing so, turn the tyre until both marks on the tyre and the wheel rim line up. Fill the wheel with the same air pressure.

Start the balancing process using the STARTbutton or by closing the wheel protector

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1.4 Technical Data

Rim width

1.5-20 inches

Maximum wheel diameter

800 mm

Electric system

1 / 220 V / 50 Hz

Power

consumption

< 15 W in standby mode

Machine dimensions

Maximum wheel weight < 65 kg Rim diameter 12-24 inches

Balancing accuracy +/- 1 g / 0.1 ounce Measurement accuracy > 99 % Cycle time 7 - 12 s Motor 0.25 kW

Balancing speed 180 rpm Protection type IP 54 Sound pressure level during operation

< 70 dB(A)

Shaft diameter 40 mm

“Dynamic” mode (standard)

Balancing programmes

“Static” mode Standard “ALU-1”, “ALU-2” mode “ALU-S” mode OPT (optimisation) mode

Additional functions

HID mode (positioning behind spokes)

Setting the measurement units to g / ounces, mm / inches Floor anchor Bolt anchor: M8 x 100 Number of anchors 3

(L x W x H)

approx. 1330 x 800 x 1700 mm

Net/gross weight 113/176 kg

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1.5 Scale Drawing

1700 mm

800 mm

1330 mm

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2.0 INSTALLATION

Width

Length

The machine must be installed by an authorised person according to the instructions.

The operating instructions (including the log) are an important part

of the machine / product.

!!!PLEASE STORE CAREFULLY!!!

The product must be checked after completion of the installation, handover, if necessary, briefing and then regularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility.

2.1 Transport & Storage Conditions

When transporting and positioning the machine, always use suitable lifting and material handling equipment and consider the machine’s centre of gravity.

The machine should only be transported with the original packaging.

Data:

----

Height Storage temperature

850 mm 750 mm

1.160 mm

-10 to +50 °C

Manufacturer ATH-Heinl GmbH & CO.KG

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2.2 Unpacking the machine

Remove the top cover of the packaging and make sure that no damage has occurred during transport.

Remove the safety bolt to remove the machine from the pallet / rack. Use a suitable lifting device (possibly with a stopping rope) to lower the machine from the pallet / frame.

The packaging material used for the machine should be stored carefully. Keep the packaging material out of the reach of children as it may be hazardous.

You can view the current contents of the packaging in the image opposite.

There is also an accessory pack INSIDE the balancing machine. In order to retrieve this, tip the machine slightly and remove the pack.

If something is missing from the delivery (see packing slip), please contact our sales department.

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2.3 Delivery Contents

Wheel protector Consists of two plastic arcs and a frame with handle

LED monitor with holder

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Wheel rim gauge

Accessories box

Measurement range diameter: 10-23 inches Measurement range width: 3-14 inches Packaging dimensions: 455 x 430 x 50 mm

Protector mechanism Fixing screw for protector Fixing Packaging dimensions: 350 x 230 x 160 mm

Packaging dimensions: 385 x 240 x 280 mm

Adhesive weight remover 5 g impact weight 10 g impact weight 35 g impact weight 50 g impact weight 100 g impact weight Weight pliers Hexagon key Tensioned cover Rubber lip for tensioned cover Tension spring Fixing anchor

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Balancing shaft

Sea level

< 1500 m

Humidity

50% at 40

°C – 90% at 20

°C

Fixing screw for balancing shaft Rapid clamping nut 45-75 mm cone 70-90 mm cone 88-110 mm cone 105-130 mm cone Distance ring for 105-130 mm cone

2.4 Location

The machine should be kept away from flammable and explosive materials, as well as from sunlight and intense light. The machine should be placed in a well-ventilated location.

The machine must be set up on sufficiently firm ground, if necessary, according to the minimum requirements of the information given in the foundation plan.

In addition to the ground conditions, the guidelines and instructions of the accident prevention regulations as well as the workplace regulations must be observed when selecting an installation site.

When assembling on floor coverings, check their load-bearing capacity. A construction expert should be consulted for inspection when mounting on floor coverings.

The machine should only be mounted and used within closed rooms. It has no corresponding safety features (e.g. IP protection, galvanised design, etc.).

Temperature 4-40 °C

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General and local regulations must be observed. Therefore,

these steps should only

Drawing

2.5 Fixing

carried out by a trained professional.

The machine must be set up and fixed on sufficiently firm ground, if necessary, according to the minimum requirements of the information given in the foundation plan.

The machine must be fastened at the points provided with suitable or specified fastening material.

In addition to the ground conditions, the guidelines and instructions of the accident prevention regulations as well as the workplace regulations must be observed when selecting an installation site.

When assembling on floor coverings, check their load-bearing capacity. A construction expert should be consulted for inspection when mounting on floor coverings.

Manufacturer ATH-Heinl GmbH & CO.KG

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2.6 Electrical Connection

For all pneumatic systems, a compressed air maintenance unit (partially included) must

General and local regulations must be observed. Therefore, these steps may only be carried out by a trained professional. Pay attention to the necessary supply line (see technical data).

The connection should be made with a 230V Schuko plug or 5-phase 16 A CEE plug (partially included).

Voltage deviations should be 0.9 - 1.1 times the nominal voltage range and the frequency deviation should be 0.99 - 1.01 times the frequency range. Necessary protective measures must be taken to guarantee this.

At the end of the work, the direction that the motor rotates must be checked.

2.7 Pneumatic Connection

be installed between the supply line and the system.

The air pressure of the supply line must at least correspond to the technical data.

The compressed air maintenance unit must be set correctly and checked.

The compressed air maintenance unit must be serviced at regular intervals.

The maximum or minimum pressure ensures perfect functioning without any damage.

2.8 Hydraulic Connection

Before the system is put into operation or operated for the first time with oil, the following must be observed with regard to the optimal, trouble-free and almost air-free functioning

All hydraulic lines must be connected and tightened according to the hydraulic plan and, if applicable according to the hose designation.

All hydraulic lines and cylinders must be vented according to the hydraulic plan and, if applicable, according to the hose designation.

In order to ensure the faultless and safe functioning of the system and the hose assemblies used, the hydraulic fluids used must comply with the specific instructions and recommendations of the manufacturer.

Used media that do not meet the specific requirements or which have unauthorised contamination damage the entire hydraulic system and shorten the service life of the hydraulic systems used. Warning: (system contamination can also occur when oil is refilled)

The minimum requirement and minimum oil quantity must be checked and ensured.

Manufacturer ATH-Heinl GmbH & CO.KG

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2.9 Assembly

Drill holes, observing the necessary drill depth A

These instructions are not to be viewed as assembly instructions; hints and tips are provided only for trained expert installers. Suitable clothing and personal protection must be worn for the following work. Incorrect installation and settings lead to exclusion of liability and warranty.

Partly pre-assembled machines must be checked, introduced and approved by a competent person before commissioning.

Machine assembly must be carried out by a qualified and competent person.

2.9.1. Setting up the balancing machine

a. Remove the balancing machine from the shipping pallet. Use the support points that are

specially designed for this purpose to do this. Under no circumstances should the machine be lifted on other points, e.g. the shaft, the display or the accessory panel.

b. The machine must be firmly positioned on the ground using the special support points and,

if necessary, washers must be used.

2.9.2. Fixing with safety anchor

Clean out the inside of the holes.

and drill diameter of the dowel manufacturer.

Insert the anchor bolts into the holes up to the

appropriate depth.

The balancing machine must be anchored on the floor in order to achieve a precise balancing result.

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Tighten the nuts to the torque specified by the

manufacturer.

Clamping thickness B varies depending on the

floor covering.

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2.9.3. Assembling the balancing shaft

Clean the entry point before assembling the balancing shaft.

!!! Before fixing, ensure that both marks match up !!!

Now fix the balancing shaft with the clamping cone using the screw provided.

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2.9.4. Assembling the wheel protector

Remove the upper cover from the protector mechanism. Secure the cover using the four screws, washers and spring washers provided.

Connect these to the corresponding connection port and affix the cover again.

Remove the handle from the frame of the wheel protector. Remove the fixing screw from the protector mechanism.

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First, slide the rear part of the protector over the entry point for the protector.

Then, take the protector frame and guide it into the entry point through the rear part of the protector.

Now, slide the front half over the protector.

Next, connect both parts and secure these using both screws.

Attach the fixing screw to the entry point again.

Mount the handle back onto the protector.

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2.9.5. Assembling the monitor

Fix the monitor holder to the housing using the four screws provided.

Remove the two upper screws on the cover of the holder in order to guide the connecting cables through the inside cable channel.

Connect the cables to the machine.

Next, fix the monitor to the holder using the screws provided.

Then connect the monitor.

Finally, both upper screws on the holder can be reattached.

2.9.6. Assembling the tyre width gauge (optional)

First, mount the arm holder onto the wheel protector brackets.

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Next, secure the measurement gauge to the wheel protector frame using two Allen screws.

Now secure the connecting cable to the frame using cable ties...

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...and connect the cable to the middle connection port on the machine.

2.9.7. Activating the tyre width gauge

In order to access the system, you must press the key combination shown opposite:

1. First the C button and then the T button

2. The CAL – CAL displays will appear and the indicator lights flash.

3. Release the buttons only when the indicator light is steady.

4. Press the A↓ button

5. Press the A↑ button

6. Press the ALU button

7. Press the A↑ button once

Turn the wheel rim width gauge on/off using B↓; B↑

To end the process, press the A↑ button 4 times

> >

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2.9.8. System settings

In order to access the calibration system, you mu

st press the key

The basic settings can be established using the system settings.

Display unit for the imbalance grams / ounces

Automatic start when closing the wheel protector on/off

Calibration programme for the automatic gauge (2D)

Calibration programme for the automatic gauge (optional 3D)

Calibration programme

HID programme

2.9.9. Calibrating the weight sensors

The machine MUST be calibrated after securing and at a minimum before the season or after a longer period of use.

Clamp a wheel that has already been balanced (14 or 15”) and enter the wheel values (see Usage, Point 4).

combination shown opposite:

1. First the C button and then the T button

2. The [CAL] – [CAL] displays will appear and the indicator lights flash.

3. Release the buttons only when the indicator light is steady.

The balancing process for the calibration starts when you press the START button or close the wheel protector.

The display shown opposite appears after the balancing process. Attach the calibration weight (100 g) to the inside of the wheel rim.

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The second balancing process for the calibration starts when you

6. The display

shows [CAL]

– [215]

press the START button or close the wheel protector.

The display shown opposite appears after the balancing process. Attach the calibration weight (100 g) to the outside of the wheel rim.

Press the START button again or close the wheel protector in order to terminate the calibration process.

2.9.10. Service calibration of the gauge

1. Position the gauge to “0”

2. Press the key combination STOP + < 5 g

3. The display shown opposite will appear

4. Position the gauge to “100 mm”

5. Press the ALU button

7. Position the gauge to “215 mm”. When doing so, position the

8. Press the ALU button

measuring tip to the outer edge of the entry cover.

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15. The

display shows [CAL.]

– [End]

9. The display shows [CAL.] – [15.0]

10. This value can be changed using D+ / D-

11. Confirm with [ALU].

12. Then secure an appropriate wheel (e.g. 16”) on the machine

13. Next, position the plunge on the edge of the wheel rim

14. Press the ALU button

16. If the display shows [CAL] – [10], this means that the calibration has been unsuccessful and must be repeated.

2.9.11. Service calibration of the width gauge (optional)

1. Press the key combination STOP + OPT

2. The display shown opposite will appear

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3. Position the gauge on the clamping cone

4. Press the ALU button

5. The display shows [CAL] – [200]

6. Now take the spacer and place it on the clamping cone

7. Next, position the gauge on the tip of the spacer

8. Press the ALU button

9. The display shows [CAL] – [End] and the correct calibration

10. If the display shows [CAL] – [0F], this means that the calibration has been unsuccessful and must be repeated

When using the ALU S programme, it is recommend that the display threshold be set to 10 g.

Why:

- Because the machine records the dynamic and static imbalance, the operating characteristics of the wheel change when the weights are affixed.

- Because the weights are positioned further towards the middle of the wheel rim, the weights automatically achieve greater and more precise balancing results.

- Because the machine requires the balancing weights at one point and there are different adhesive weight systems, this can cause a large weight distribution.

- The adhesive weights are not 100 % affixed in the correct location.

2.10 Completion of Work

Before commissioning, check all fastening screws, electrical, pneumatic and hydraulic lines and, if necessary, tighten these. Warning: in some cases, this must be checked at regular intervals and tightened if necessary (note in the instructions).

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3.0 OPERATION

Operating Instructions



3.1 Operating Instructions

Company:

Place of work:

Operation:

Risks to People and the Environment

 Noise danger  Danger of being caught on machine  Danger due to uncontrolled moving parts

Protective Measures and Rules of Conduct

 Danger from charged dust in the brake system

 Wear close-fitting clothes  Do not wear a watch, rings, chains or similar jewellery when working  Wear ear protection and safety goggles.  Longer hair should be secured by a hair net or other measure  Only use impact wrenches that don’t blow air on the wheel rim.  Clean wheels and tyres only when wet to avoid dust build-up; if possible, use wheel washing

systems.

 Remove dust on the brake drums with an extraction bell with suitable industrial vacuum cleaners.

Use category U equipment for asbestos-free dusts and category K1 for asbestos-containing dusts. (Observe current GUV regulations)

 Damaged tyres must not be used.  When inflating the tyre, set up a guard to catch any flying parts. Keep people out of the danger area.  Tyre filling must be monitored and the maximum permissible assembly air pressures must not be

exceeded.

 Only operate motor-driven wheel balancers with a protective hood.  For large wheels of trucks and self-driving machines:

- On machines with vertical wheels, work with heavy tyres (for example, EM tyres) must be

- For tyres with a diameter >1.4 m or a weight >200 kg, fall-protection devices must be used.

carried out by two people.

for

Tyre Servicing

Date:

Signature:

Response to faults and hazards

First Aid

 Machine defects must be reported to the manufacturer immediately  Switch off the machine and secure against unauthorised restart  Damage should only be repaired by qualified personnel

 Inform first aiders (see alarm/emergency plan).  Treat injuries immediately.  Enter into the accident book  Contact emergency services for serious injuries.

Emergency number: _____________

Ambulance service: _______________

Maintenance

 Repair only by instructed and trained persons

 Disconnect or secure the machine from the mains power supply for set-up, adjustment,

maintenance or servicing

 Clean the machine after operation is ended

Annual check of the machine by an authorised and trained person

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3.2 Basic Information

Independent operation of the machine may only be carried out by persons over the age of 18 who have been trained in the operation of the machine and have demonstrated their ability to do so to the employer. They must be expressly contracted by the employer to operate the machine. The order to operate the machine must be given in writing.

The machine must only be used for its intended use.

Always use appropriate material during installation and operation.

Before assembly or disassembly check all components for damage.

If necessary, observe special manufacturer instructions for mounting or dismounting of vehicle-specific work.

An important part of the guarantee / warranty is fulfilment of the maintenance plan. This includes in particular, ensuring cleanliness, corrosion protection, checks and repairing damages immediately if required.

During operation attention should always be paid to hazards. As soon as dangers occur, switch off the machine immediately, remove the mains plug and disconnect the air supply. Then contact your dealer.

All warning labels must always be easy to read. If damaged, they must be replaced immediately.

Pay attention to possible shearing points around the machine.

During operation, the noise can reach 85dB (A), so the operator should take appropriate protective measures.

Moving parts of the machine can catch loose clothing, long hair or jewellery.

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4.0 MAINTENANCE

The user must maintain the machine regularly to ensure safe operation.

Repair work may only be carried out by authorised service partners or after customer consultation with the manufacturer.

Before maintenance and repair work:

- The machine must be disconnected from ALL supply networks

- Pull main switch out of mains plug, if necessary, discharge compressed air from system

- Appropriate measures must be taken against a restart

Work on electrical elements or on the supply line may only be carried out by experts or electricians.

4.1 Consumables for installation, maintenance and servicing

Hydraulic Oil General minimum requirement:

Eni PRECIS HVLP-D Item No. 00066018 Summer (15° to 45°): HVLP-D 46 (e.g.: Eni PRECIS HVLP-D) Winter (under 10°): HVLP-D 32 (e.g.: Eni PRECIS HVLP-D)

Minimum requirement especially for 2-post lifts: Eni PRECIS HVLP-D Item No. 00067218 Summer (15° to 45°): HVLP-D 32 (e.g.: Eni PRECIS HVLP-D) Winter (under 10°): HVLP-D 22 (e.g.: Eni PRECIS HVLP-D)

Preservative for ropes, welds, screws, corners, edges and cavities.

Minimum requirement: Petec spray translucent - 500 ml Item No. 73550 / Petec wall inlet translucent - 1000 ml Item No. 73510 Petec UBS pistol Item No. 98507

Slideway lubricant

Minimum requirement: STORER WHS 2002 White EP high performance grease. Item No. KPF1-2K-20

Lubricant for bushes, chains, rollers & moving parts

Minimum requirement: White ultra lube, 500 ml aerosol. Item No. 34403 – WUL – White Ultra Lube

Floor anchor

Minimum requirement for lifting platforms: Fischer FIS A M 16 x 200 galvanised in combination with Fischer Superbond reaction cartridge

Minimum requirement for passenger car and passenger car/truck balancing machine: Impact anchor M8 x 100

Minimum requirement for truck mounting machine: Impact anchor M12 x 100

Compressed air system

Manufacturer ATH-Heinl GmbH & CO.KG

- 37 -

Minimum requirement: PROMAT chemicals special compressed air oil Item No.: 4000355209

Cleaning

Minimum requirement: Caramba intensive brake cleaner acetone-free

Care and protection of metals, painted or powder-coated surfaces

Minimum requirement: Petec spray translucent - 500 ml Item No. 73550 Petec wall inlet translucent - 1000 ml Item No. 73510 Petec UBS pistol Item No. 98507

Care and protection of metals, painted or powder-coated surfaces in the tread area and plastic parts

Minimum requirement: Valet Pro Classic Protectant Plastic Sealant 500 ml

4.2 Safety Regulations for Oil

Always observe the legal requirements or regulations for handling used oil.

Always dispose of used oil through a certified organisation.

In the case of leaks, oil must be collected immediately with binders or trays so that it cannot penetrate into the soil.

Avoid any skin contact with the oil.

Do not allow oil vapours to escape into the atmosphere.

Oil is a combustible medium. Pay attention to possible hazards.

Wear oil-resistant protective clothing, such as gloves, goggles, protective clothing, etc.

Manufacturer ATH-Heinl GmbH & CO.KG

- 38 -

months

Check of ALL safety

relevant parts

Cleaning

Check or restore rust damage

Check wear parts

Check fluids (level, wear, contamination, quality)

Check motor and transmission for function and wear

Check welds and construction

Interval

4.3 Notes

Regardless of the level of dirt, the machine must be maintained, cleaned and serviced at regular intervals.

The machine should then be treated with a care product (such as oil or wax spray). Do not use cleaning agents that are harmful to the skin.

IF THE ABOVEMENTIONED POINTS ARE NOT FULFILLED, THE WARRANTY CLAIM IS EXCLUDED

4.4 Maintenance or Service Plan

Weekly

Every 3

Monthly

Every 6

Immediately

Check or restore surface protection X Check for leaks in the hydraulic system X Check or restore surface protection or corrosion protection X Check or restore damage to the paint and components X

Check or treat cavities and non-painted areas X Check for leaks in the pneumatic system X Control the tightness of screws X Check, lubricate & adjust bearing slack X

Check and lubricate sliding surfaces X Remove any dirt inside X Clean and check electrical components X

Visual inspection (according to inspection plan) X

Manufacturer ATH-Heinl GmbH & CO.KG

- 39 -

4.5 Troubleshooting / Error Display and Solutions

Error Code

Reason

Err -1-

See troubleshooting

1. There is no wheel on the shaft, or wheel is too light

Err -7-

Saved data has

been deleted

100g weight missing

The balancing computer may display the following error messages:

Err -2-

2. Balancing shaft is not tightened

3. Wheel was not sufficiently secured

4. Ribbed belt not or too weakly tensioned

Err -3- Wheel imbalance is too great

Err -4-

Defective pressure sensor Rotates in wrong direction

Err -5- Wheel cover is not closed

Err -8-

Defective pressure sensor Defective power board or motherboard

Manufacturer ATH-Heinl GmbH & CO.KG

- 40 -

Symptoms Cause

Bent shaft

Check the balancing shaft

Piezo sensors not fixed or

Check the strength of the piezo

Rim is not clean or is warped

Check the rim

Product shows (heavy)

Damage or lack of

corrosion

Remove rust, clean and restore

Brake

resistor defective or not

The condenser is defective or not

Defective motherboard.

Contact ATH service

Imbalanced tyres on the

vehicle

Balancing machine is not properly anchored to the ground Incorrect calibration Re-calibrate Balancing shaft not tight Check the balancing shaft

Different balancing results1

Solution

Check the floor anchor

attachment

Buttons do not respond

rust damage

Motor / electric

Engine does not or only sporadically brakes

Motor makes noises

Building circuit breaker blows

defective

sensors mounting screws or replace them

Button board is not connected to the control board or cable connection is defective

protection, possibly maintenance

Brake resistor defective or not connected.

connected.

Check the connection as well as the line.

surface.

Check brake resistor or connection

Damaged motherboard Contact ATH service

connected.

Check condenser or connection

Main machine switch is not connected correctly or there is a

Check the electrical connection

contact error.

Other causes of "erroneous" balancing results

ALWAYS USE ORIGINAL PARTS AND ACCESSORIES.

Use of different adapters and resulting tension errors.

Tensioning with cones over a worn middle hole in the rim can cause differences of up to 10g.

may be the result of an imbalanced brake drum or disc or worn fastening bores in the rim or brake.

Manufacturer ATH-Heinl GmbH & CO.KG

- 41 -

When using adapters, please observe the installation instructions.

Repair or use special adaptations of rims or materials

In such cases, readjustment without first removing the wheel is advised.

4.6 Maintenance and Service Instructions



All maintenance and service work should be carried out at least according to the maintenance schedule

COMPRESSED AIR MAINTENANCE UNIT (Partial stock if necessary for the activity)

SETTING THE WORKING PRESSURE:  Check the working pressure displayed by the

manometer (1). This must correspond to the technical data.

 The working pressure can be adjusted with a

pressure regulator (A).

 Pull the pressure regulator upwards to make

adjustments.

 Turn the knob clockwise to increase the pressure in

the machine, turn it counter clockwise to decrease.

OILER

 Check the oil level in the oil reservoir (3).  Remove the oil reservoir.  Now refill the tank with a pneumatic oil with a

viscosity of SAE20.

 Check the injection quantity of the oil through

the viewing glass (4).

 Generally, the screw must be closed completely

in a clockwise direction and then opened again about ¼ to ½ turn by turning it counter clockwise.

WATER SEPARATOR

 Check the water level in the separator (2).

Water is drained when the valve (B) is opened.

Manufacturer ATH-Heinl GmbH & CO.KG

- 42 -

Setting the drive belt tension

1. Carefully remove the cover (weight storage).

2. Remove the fixing screws from the motor.

3. Move the motor using a tensioning screw and ensure the correct belt tension is achieved when doing so.

4. Tighten the fixing screws on the motor again.

5. Carry out a test run and ensure that the belt does not move to the side.

6. Remount the cover.

Changing the fuses

1. Carefully remove the cover (weight storage).

2. Remove the fuse from the electricity supply board.

3. Swap the old fuse for a new fuse, ensuring that the ratings of the fuses are the same.

If the problem persists, please contact the service team.

4.7 Disposal

 Remove the air and power supply.  Remove all non-metallic substances and store them in accordance with local regulations.  Remove the oil from the machine and store it in accordance with local regulations.  Recycle all metallic substances.

The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly.

Manufacturer ATH-Heinl GmbH & CO.KG

- 43 -

5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY

Hiermit erklären wir, dass die nachfolgend bezeichnete Maschine in der von uns in Verkehr gebrachten Ausführung den einschläg

igen,

DURCH UMBAUTEN UND/ODER VERÄNDERUNGEN AN DER MASCHINE WIRD DIE CE

PRÜFUNG AUSSER KRAFT GESETZT UND

gemäß Maschinenrichtlinie 2006/42/EG, Anhang II 1A, EMV-Richtlinie 2014/30/EU, Anh. IV

In accordance to Machine Directive 2006/42/EG, Appendix II 1A, EMC Directive 2014/30/EU, App. IV

Seriennummer

Serial number

Firmenbezeichnung und vollständige Anschrift des Herstellers

Business name and full address of the manufacturer

Name und Anschrift des Dokumentations-Bevollmächtigten

Name and address of the Technical Files authorized representative

ATH-Heinl GmbH &Co. KG

DE – 92278 Illschwang

ATH-Heinl GmbH &Co. KG

DE – 92278 Illschwang

Gewerbepark 9

grundlegenden Sicherheits- und Gesundheitsanforderungen der EG-Richtlinie 2006/42/EG sowie den unten aufgeführten

We herewith declare

fundamental Safety and Health regulations of the of Directive 2000/60/EC and the harmonized standards listed below

Beschreibung der Maschine

Descriptions of the machine

that that the machine described below, as a result have been brought on to the general market comply with the relevant

Harmonisierungsrechtsvorschriften entspricht.

Rad-Wuchtmaschine

Wheel balancer

Typbezeichnung

Model name

ATH W42

Der oben beschriebene Gegenstand der Erklärung erfüllt die folgenden einschlägigen Harmonisierungs-rechtsvorschriften der Union

2006/42/EC (Maschinen-Richtlinie)

The object of the declaration described above meets the following applicable Community harmonisation legislation

Folgende harmonisierten Normen und Vorschriften wurden eingehalten

The following harmonized standards and regulations are applied

Prüfinstitut

Institute of Quality

Referenznummer der technischen Daten

Reference number for the technical data

Nummer des Zertifikats

SGS Supervice Gözetme Etüd Kontrol Servisleri A.S.

Baglar Max. Osmanpasa Cad. No. 95

Number of the certificate

ATH-Heinl GmbH &Co. KG

Gewerbepark 9 DE – 92278 Illschwang Juni 2004

EN ISO 12100:2010

EN 60204-1:2006/AC:2010

Is Istanbul Plaza, A Girisi

Günesli 34209 Istanbul (TURKEY)

TCF-MD-140526-048

0263/IN-IST-14

502756/AOO/AKC (OUCE 141003)

(Geschäftsführer /

Hans Heinl

General Manager

BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A

EINE HAFTUNG AUSGESCHLOSSEN.

LIABILITY SHALL BE EXCLUDED.

Manufacturer ATH-Heinl GmbH & CO.KG

- 44 -

)

6.0 APPENDIX

6.1 Pneumatic circuit diagram

Not relevant!

6.2 Electric circuit diagram

Not relevant!

6.3 Hydraulic circuit diagram

Not relevant!

Manufacturer ATH-Heinl GmbH & CO.KG

- 45 -

7.0 WARRANTY CARD

Dealer address:

Company (or customer number):

Contact partner:

Street:

Postcode & town:

Tel. & Fax:

Email:

Manufacturer & model: Serial number:

Customer address:

Company (or customer number):

Contact partner:

Street:

Postcode & town:

Tel. & Fax:

Email:

Year of construction:

Reference number:

Message description:

Description of required spare parts: Spare part: Item number: Amount:

IMPORTANT: Damage resulting from improper handling, lack of maintenance or mechanical damage is not covered by the warranty. For systems that have not been installed by an ATH approved installer, the warranty is limited to the provision of the necessary spare parts.

Transport damages:

Visible defect (visible transport damage, note on freight forwarder delivery note, immediately send

copy of the delivery note and photos to ATH-Heinl)

Hidden defect (transport damage is only detected when unpacking the goods, send damage report

with pictures to ATH-Heinl within 24 hours)

Place & Date Signature & Stamp

Manufacturer ATH-Heinl GmbH & CO.KG

- 46 -

7.1 Scope of the Product Warranty

 Five years for the devices structure  Power supplies, hydraulic cylinders and all other wear components such as turntables, rubber plates,

ropes, chains, valves, switches, etc., are limited to one year under normal circumstances/use under warranty conditions.

The warranty does not extend to:

 Defects caused by normal wear and tear, misuse, transport damage, improper installation, tension or

lack of required maintenance.

 Damage caused by neglect or failure to follow the instructions in this manual and/or other

accompanying instructions.

 Normal wear and tear on parts requiring service to keep the product in safe working condition.  Any component that has been damaged during transport.  Other components that have not been explicitly listed but are considered to be general consumables.  Water damage caused by e.g. rain, excessive humidity, corrosive environments or other contaminants.  Blemishes that do not affect function.

WARRANTY IS NOT VALID,

IF THE WARRANTY CARD WAS NOT SENT TO ATH-HEINL.

Damage and malfunctions caused by non-compliance with maintenance and adjustment work (according to operating instructions and/or training), faulty electrical connections (rotating field, rated voltage, protection) or improper use (overload, outdoor installation, technical changes) are excluded from the warranty!

Manufacturer ATH-Heinl GmbH & CO.KG

- 47 -

8.0 INSPECTION LOG

This inspection manual (including log) is an important part

of the operating instructions and product.

!!!PLEASE STORE CAREFULLY!!!

Check

The product must be checked after completion of the installation, handover, if necessary briefing and then regularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility.

In the case of changes or extensions to the product type, an additional inspection book must be maintained and accepted.

Scope of Inspection

In addition to perfect function, cleanliness and maintenance requirements, it is vital that the safety-relevant components of the entire system are checked.

Technical Data

- Please refer to the enclosed operating instructions.

Nameplate

- Make a note of all the data below

- Manufacturer & type of mounting materials used:

Manufacturer ATH-Heinl GmbH & CO.KG

- 48 -

8.1 Installation and Handover Log

Site: Device / system:

Company: Manufacturer: Street: Type / model: Town: Serial no.: Country: Year of

construction:

Responsible retailer:

The above product has been assembled, checked for function and safety and put into operation. Installation was carried out by:

the operator the technical expert

The operator confirms that the product type has been set up correctly, that he/she has read and understood all information contained in these operating instructions and the log, and that he/she keeps this documentation accessible to the instructed operator at all times.

The operator confirms that after installation and commissioning by a person trained by the manufacturer or an authorised dealer (expert), instruction in the function, handling, safety-relevant specifications, maintenance and care of the machine has taken place, documents, information and specifications of the machine have been provided and the product is working properly.

IMPORTANT NOTES:

IF THE ABOVEMENTIONED POINTS ARE NOT FULFILLED, THE WARRANTY CLAIM IS EXCLUDED:

The warranty is only valid in conjunction with compliance and evidence of proper assembly, handover, and if necessary training, as well as yearly maintenance carried out by an expert authorised by the manufacturer. The interval between services must not exceed 12 months. In case of non-standard use or multi-shift or seasonal use, a bi-annual inspection and maintenance must be arranged.

Warranty claims are only recognised if all points in the log and operating instructions have been met, the claim is asserted immediately after detection and this log is sent to the manufacturer along with the maintenance and service logs.

Further specific information about the warranty, such as scope, requirements and specifications, are described in the operating instructions and must be observed.

Damages and complaints caused by improper handling; failure to maintain and service; use of unsuitable or unspecified assembly, operating, maintenance or service products; mechanical damage; intervening in the unit without consultation or by an unauthorised expert are excluded from the warranty. For systems that have not been installed by an authorised expert, the warranty is limited by agreement of the manufacturer to the provision of the necessary spare parts.

Expert name and company stamp

if necessary, number and name of retailer

Operator name and company stamp

Manufacturer ATH-Heinl GmbH & CO.KG

- 49 -

Date and expert signature

Date and operator signature

8.2 Inspection Plan

Operating

instructions

Safety label

Condition of concrete flor (cracks)

Condition / general condition

Condition / lubrication

Condition / aggregate

Condition / cylinder

Condition / valve

Condition / hydraulic lines

Condition / bolts and bearings

Condition / consumables

Condition / electrical safety device

Condition / hydraulic safety device

Inspection

sticker issued

Nameplate Quick reference guide

Operation label Other labels Construction (deformation, cracks) Fixing dowels and stability

Condition / cleanliness Condition / care and sealing Condition / liquids

Condition / drive Condition / motor Condition / transmission

Condition / electrical control Condition / electric buttons Condition / electric switches Condition / electric lines

Condition / hydraulic screws Condition / pneumatic lines Condition / pneumatic screws Condition / tightness

Condition / covers Condition / functions under load Condition / safety-relevant components

Condition / pneumatic safety device Condition / mechanical safety device Condition / functions under load

Manufacturer ATH-Heinl GmbH & CO.KG

- 50 -

8.3 Visual inspection (authorised expert)

(Place, date)

(Technical expert signature)

(Name of technical expert)

(Title)

(Address)

(Employed at)

Operator (company stamp, date, signature)

Inspection Certificate

relating to a regular / extraordinary inspection / audit *)

The device has undergone a readiness test. No / the following *) defects were found:

_________________________________________________________________________________

Inspection contents: functional and visual inspection according to specifications Pending partial inspection:

_________________________________________________________________________________

There were no *) concerns arising from commissioning, an audit is not *) required.

Confirmation of acceptance:

Faults noted **) ________________________________________________________

Faults remedied **) ____________________________________________________________________

*) Delete if not applicable **) Confirmation of operator or a representative with date and signature

Manufacturer ATH-Heinl GmbH & CO.KG

- 51 -

Visual inspection (authorised expert)

(Place, date)

(Technical expert signature)

(Name of technical expert)

(Title)

(Address)

(Employed at)

Operator (company stamp, date, signature)

Inspection Certificate

relating to a regular / extraordinary inspection / audit *)

The device has undergone a readiness test. No / the following *) defects were found:

_________________________________________________________________________________

Inspection contents: functional and visual inspection according to specifications Pending partial inspection:

_________________________________________________________________________________

There were no *) concerns arising from commissioning, an audit is not *) required.

Confirmation of acceptance:

Faults noted **) ________________________________________________________

Faults remedied **) ____________________________________________________________________

*) Delete if not applicable **) Confirmation of operator or a representative with date and signature

Manufacturer ATH-Heinl GmbH & CO.KG

- 52 -

Visual inspection (authorised expert)

(Place, date)

(Technical expert signature)

(Name of technical expert)

(Title)

(Address)

(Employed at)

Operator (company stamp, date, signature)

Inspection Certificate

relating to a regular / extraordinary inspection / audit *)

The device has undergone a readiness test. No / the following *) defects were found:

_________________________________________________________________________________

Inspection contents: functional and visual inspection according to specifications Pending partial inspection:

_________________________________________________________________________________

There were no *) concerns arising from commissioning, an audit is not *) required.

Confirmation of acceptance:

Faults noted **) ________________________________________________________

Faults remedied **) ____________________________________________________________________

*) Delete if not applicable **) Confirmation of operator or a representative with date and signature

Manufacturer ATH-Heinl GmbH & CO.KG

- 53 -

Visual inspection (authorised expert)

(Place, date)

(Technical expert signature)

(Name of technical expert)

(Title)

(Address)

(Employed at)

Operator (company stamp, date, signature)

Inspection Certificate

relating to a regular / extraordinary inspection / audit *)

The device has undergone a readiness test. No / the following *) defects were found:

_________________________________________________________________________________

Inspection contents: functional and visual inspection according to specifications Pending partial inspection:

_________________________________________________________________________________

There were no *) concerns arising from commissioning, an audit is not *) required.

Confirmation of acceptance:

Faults noted **) ________________________________________________________

Faults remedied **) ____________________________________________________________________

*) Delete if not applicable **) Confirmation of operator or a representative with date and signature

Manufacturer ATH-Heinl GmbH & CO.KG

- 54 -

9.0 SPARE PART BOOK

Manufacturer ATH-Heinl GmbH & CO.KG

- 55 -

Maschine / Machine

Manufacturer ATH-Heinl GmbH & CO.KG

- 56 -

# ATH # Referenz Bezeichnung Description x ´01-01 RSB0005 520230040 Radschutzbogen komplett Wheel Hood Assembly 1 ´01-02 RKA0103 20602066 Kunststoffabdeckung (Gewichte Ablage) Weight Tray 1 ´01-03 RDA0001 520211070 Display komplett Display Assembly 1 ´01-04 RSP0002 520210010 Stromversorgungsplatine Power Board 1 ´01-05 RGE0003 530203520 Gehäuse Cabinet 1 ´01-06 RKH0085 20601008 Konus Halterung Cone Handle 3 ´01-07

30201172 Innen-Sechskantschraube M14x60 SHCS M14x60 1 ´01-08 RMA0001 520204020 Messarm komplett Distance Arm Assembly 1 ´01-09 RSM0007 520202020 Schutzbogen-Mechanismus komplett Hood Mounting Assembly 1 ´01-10 RGW0062 520201060 Gewindewelle mit Spannglocke Main Shaft/Spindle 1 ´01-11 RMO0755 520212010 Motor 220V Motor 1 ´01-12 RBM0001 520206010 Bremsmechanismus komplett Braking System 1 ´01-13 RRP0138 520215020 Rotationsplatine Encoder 1 ´01-14 RHS0001 520216030 Hauptschalter ON/OFF Switch 1 ´01-15 RRB7001 520229020 Radbeleuchtung / Laser komplett Laser/LED Light 1 ´01-16 RGE0002 530203214 seitliche Abdeckung Cabinet Side Metal Cover 1 ´01-17 RMF0115 520205010 Messarm für Breitenmesslehre External Gauge 1 ´01-18 RTP0172 21101012 Tastenplatine Press Key Board 1 ´01-19 RSF1100 21101020 Steuerfolie Tasten Press Key Panel 1 ´01-20 RAB0015 20602075 Abdeckung vorne (Kunststoff) für Gehäuse ATH Front plastic cover 1

Manufacturer ATH-Heinl GmbH & CO.KG

- 57 -

Anzeige / Display

Manufacturer ATH-Heinl GmbH & CO.KG

- 58 -

# ATH # Referenz Bezeichnung Description x

Cross recessed pan head screw

Innensechskant

Schraube

´02-01 RSF0155 20601188 Display-Folie Display Panel; 15S 1

´02-02 RKA0105 20601194

´02-03 30204001 Kreuzschlitz-Schraube M3x16

Display Kunststoffabdeckung vorne 15S1 konvex

Display Front Cover 15S1 convex 1

Cross recessed pan head screw M3x16

´02-04 RDP7000 21006035 Display-Platine Computer/Display Board 1

´02-05 30204001 Kreuzschlitz-Schraube ST2.9x8

Cross recessed tapping screw ST2.9x8

´02-06 RKP0108 530211214 Display-Befestigungsplatte Display Liner 1

´02-07 30204001 Kreuzschlitz-Schraube ST2.9x8

Cross recessed tapping screw ST2.9x8

´02-08 RDT0931 530211213 Display Metallleiste unten Display Stem Sheet 1

´02-09 RKA0106 20601194

Display Kunststoffabdeckung hinten 15S1

Display Back Cover 15S1 1

´02-10 RHM1094 530211208 Display Anschluss und Halterung Display Connect Plate 1

´02-11 30201337 Kreuzschlitz-Schraube M4x16

´02-12 30201082

Innensechskant-Schraube M10X20

M4x16

SHCS M10X20 2

´02-13 30301055 Selbstsichernde Mutter M10 Secure nut M10 2 ´02-14 RHM1095 530211200 Display Halterung Display Support 1 ´02-15 30201004 Innensechskant-Schraube M4X12 SHCS M4X12 6 ´02-16 RHM1096 530211209 Abdeckung Kabelkanal Display Support Cover 1

´02-17 30201338 Kreuzschlitz-Schraube M4x20

´02-18 30201082

Innensechskant-Schraube M10X20

Cross recessed pan head screw M4x20

SHCS M10X20 2

´02-19 30301003 Mutter M10 Hex Nut M10 2 ´02-20 30301004 Mutter M12 Hex Nut M12 2 ´02-21 RHM1097 530211264 Display Abdeckung an Halterung Display Support Rotation Basement 1 ´02-22 30501007 Beilagscheibe 12mm Washer Flat 12mm 2

´02-23 30201112

´02-24 RHM1098 530211205

M12x30 Display Halterung Winkel für Grundplatte

´02-25 30204004 Kreuzschlitz-Schraube ST2.9x12

SHCS M12x30 2

Display Support Connect Basement 1

Cross recessed tapping screw ST2.9x12

´02-26 30301013 Mutter M3 Hex Nut M3 12 ´02-27 30501005 Beilagscheibe 8mm Washer; Flat 8mm 4 ´02-28 30502005 Federscheibe 8mm Washer; Spring 8mm 4 ´02-29 30201063 Innensechskant-Schraube M8x20 SHCS M8x20 4

Manufacturer ATH-Heinl GmbH & CO.KG

- 59 -

Zubehör / Accessories

Manufacturer ATH-Heinl GmbH & CO.KG

- 60 -

# ATH # Referenz Bezeichnung Description x

Quick Nut Cup

External Gauge

´03-01 RAF0033 530201001 Aufnahmeflansch für Konus 4 Spacer Ring 1 ´03-02 RKO0085 530201008 Konus 1 45-75 mm Cone 45-75 mm 1 ´03-03 RKO0086 530201010 Konus 2 70-90 mm Cone 70-90 mm 1 ´03-04 RKO0087 530201011 Konus 3 88-110 mm Cone 88-110 mm 1 ´03-05 RKO0088 530201012 Konus 4 105-130 mm Cone 105-130 mm 1

´03-06 RGL0065 20101001 Gummilippe für Druckhaube

Cover

´03-07 RDH0034 20601001 Druckhaube (ohne Gummilippe) Quick Nut Cup 1 ´03-08 RKE0192 20601002 Kunststoffeinsatz für Schnellspannmutter 40mm Quick Nut Cover 1 ´03-09 RSM0199 20601086 Schnellspannmutter 40mm Quick Nut 40mm 1

´03-10 RIS0060 22102001 Inbusschlüssel 12mm

Allen Wrench 12mm

´03-11 RIS0063 22102002 Inbusschlüssel 6mm Allen Wrench 6mm 1 ´03-12 RIS0065 22102003 Inbusschlüssel 4mm Allen Wrench 4mm 1 ´03-13 RIS0066 22102004 Inbusschlüssel 3mm Allen Wrench 3mm 1 ´03-14 RGZ0057 22102005 Gewichtszange Weight Hammer 1

´03-15 RSF0208 20701019 Spannfeder Ø 40mm

Mounting Spring Ø40mm

´03-16 RPG0195 22102006 Schlaggewicht PKW 100g Weight 100g 1 ´03-17 RPG0196 22102010 Schlaggewicht PKW 50g Weight 50g 1 ´03-18 RPG0197 22102011 Schlaggewicht PKW 35g Weight 35g 1 ´03-19 RPG0198 22102013 Schlaggewicht PKW 10g Weight 10g 1 ´03-20 RPG0199 22102027 Schlaggewicht PKW 5g Weight 5g 1 ´03-21 RFL0038 20601004 Felgenmesslehre Wheel Calliper 1 ´03-22 152004-05 20601105 Klebegewichts-Entferner Weight Shovel 1

´03-23 RMF0116 530210003 Kalibrierstange für Messarm OPTIONAL

Calibration Kit OPTIONAL

´03-24 HIS2535 30201064 Inbusschraube M8x25 SHCS M8x25 12 ´03-25 RIS0062 22102035 Inbusschlüssel 8mm Allen Wrench 8mm 1

Manufacturer ATH-Heinl GmbH & CO.KG

- 61 -

Schutzbogen-Mechanismus / Hood mounting

Manufacturer ATH-Heinl GmbH & CO.KG

- 62 -

# ATH # Referenz Bezeichnung Description x

Hood Mounting Assembly

´04-01 RSM0001 530208004 Schutzbogen-Mechanismus Abdeckung

´04-02 RSM0002 530208001 Schutzbogen-Mechanismus Halterung

Cover Hood Mounting Assembly Bracket

´04-03 RSM0003 530208008 Schutzbogen-Mechanismus Welle Hood Rotating Shaft 1 ´04-04 RSM0004 20601035 Schutzbogen-Mechanismus Wellenlager Hood Shaft Bushing 2 ´04-05 RSM0005 20703001 Schutzbogen-Mechanismus Feder Hood Spring 1 ´04-06 30604115 Sprengring 38mm Snap Ring 38mm 2 ´04-07 RMS6000 21006031

Mikroschalter V－156－1C25 Hood Switch V－156－1C25 ´04-08 RSM0006 530208002 Schutzbogen Anschlag Hood Cam Stop 1 ´04-09 RSM0007 20601034 Schutzbogen-Mechanismus komplett Hood Cam 1 ´04-10 RSM2001 21301004 Einschrauböse Adjustable Eye Bolt 1 ´04-11 30201063 Selbstschneidende Schraube M8x20 HHB M8x20 4

´04-12 30202025 Innensechskant-Schraube M8x12

Hexagon socket set screw M8x12

´04-13 30201064 Innensechskant-Schraube M8x25 SHCS M8x25 1 ´04-14 30301002 Mutter M8 Nut M8 2 ´04-15 30501005 Beilagscheibe 8mm Washer; Flat 8mm 4 ´04-16 30201114 Innensechskant-Schraube M12x40 SHCS M12x40 1 ´04-17 30101506 Selbstschneidende Schraube M8x30 HHB; Full tread M8x30 1 ´04-18 30201002 Innensechskant-Schraube M4x8 SHCS M4x8 6 ´04-19 30501105 Beilagscheibe 8mm Washer; Wide brim 8mm 1 ´04-20 30201067 Innensechskant-Schraube M8x40 SHCS M8x40 1

Manufacturer ATH-Heinl GmbH & CO.KG

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Schutzbogen / Hood

Manufacturer ATH-Heinl GmbH & CO.KG

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# ATH # Referenz Bezeichnung Description x

´05-03 RSB0007

530205035

Rahmen für Schutzbogen

Wheel Hood Support

´05-04

30201084

Innensechskant

Schraube M10x30

SHCS M10x30

´05-05

30501006

Beilagscheibe 10mm

Washer; Flat 10mm

Cross recessed pan head screw

´05-01 RSB0006 20602029 Schutzbogen (Kunststoff) Wheel Hood Cover; Folded 2

´05-02

30201364 Kreuzschlitz-Schraube M5x12

Cross recessed pan head screw M5x12

´05-06

30201337 Kreuzschlitz-Schraube M4x16

M4x16 ´05-07 RSB0008 20601049 Halter für Messarm OPTIONAL External Gauge Clip OPTIONAL 1 ´05-08 ´05-09 ´05-10

30201092 Innensechskant-Schraube M10x70 SHCS M10x70 2 30502006 Federscheibe 10mm Washer; Spring 10mm 2

30301003 Mutter M10 Nut M10 2 ´05-11 RSB0004 20601196 Handgriff für Schutzbogen Wheel Hood Handle 1 ´05-12

30201063 Innensechskant-Schraube M8x20 SHCS M8x20 2

Manufacturer ATH-Heinl GmbH & CO.KG

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Motor / Motor

# ATH #

Referenz

Bezeichnung

Description

´06-01 RMO0755

20401009

Motor JY7116 / 220V

´06-02 RMH0123

530206002

Motorhalterung

Motor Basement

´06-03 RRR0134 530206003 Rippenriemenrad Motor Belt Pulley 1 ´06-04 30701010 Passfeder 5x5x30 Key 5x5x30 1 ´06-05 30201043 Innensechskant-Schraube M6x16 SHCS M6x16 4 ´06-06 30502004 Federscheibe 6mm Washer; Spring 6mm 4 ´06-07 30501004 Beilagscheibe 6mm Washer; Flat 6mm 4 ´06-08 RRR0133 20403001 Rippenriemen 4PJ965 Motor Belt 4PJ965 1

Manufacturer ATH-Heinl GmbH & CO.KG

- 66 -

Wuchtwelle / Main shaft

# ATH # Referenz Bezeichnung Description x ´07-01 RWA0001 530207004 Aufnahme für Wuchtwelle Deformation of Beams 1 ´07-02 30201004 Innensechskant-Schraube M4x12 SHCS M4x12 4 ´07-03 RWZ0001 530207009 Zahnscheibe für Rotationsplatine 64T Tooth 64T 1 ´07-04 RWA0002 530207005 Abdeckung für Wuchtwelle Bear Cover 1 ´07-05 30201044 Innensechskant-Schraube M6x20 SHCS M6x20 3 ´07-06 30303101 Mutter M30x1.5 Nut Round M30x1.5 1 ´07-07 30604023 Sprengring 30mm Snap Ring 30mm 1 ´07-08 RWL0845 30802002 Kugellager 6006 Bearing 6006 1 ´07-09 RWL0184 30802001 Kugellager 6005 Bearing 6005 1 ´07-10 30604105 Sprengring 25mm Snap Ring 25mm 1 ´07-11 RWW0214 530207006 Wuchtwelle Main Shaft 1 ´07-12 RGW0062 530207054 Gewindewelle mit Spannglocke Threaded Shaft/Spindle 1 ´07-13 RGW0063 30201172 Innensechskant-Schraube M14x260 SHCS M14x260 1

Manufacturer ATH-Heinl GmbH & CO.KG

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Pressure sensor / Sensor

# ATH # Referenz Bezeichnung Description X ´08-01 30301003 Mutter M10 Nut M10 5 ´08-02 530207043 Beilagscheibe Sensor flat washer 2 ´08-03 ´08-04 21301007 horizontal + vertikal Horizontal + Vertical 1

RPA0128

21006032 Piezo-sensoren Piezo Sensors 1

´08-05 21301008 Ø10 + Ø 10 / 3x0.75mm²x1.5m Ø10 + Ø 10 / 3x0.75mm²x1.5m 1 ´08-06 RPA0129 21006033 Piezo-Sensor Aufnahmewelle horizontal Vertical shaft 1 ´08-07 RPA0130 20402015 Piezo-Sensor Aufnahmewelle vertikal Horizontal shaft 1 ´08-08 30502006 Federscheibe 10mm Washer; Spring 10mm 2

Manufacturer ATH-Heinl GmbH & CO.KG

- 68 -

Positionssensor / Encoder

# ATH # Referenz Bezeichnung Description x ´09-01 ´09-02 ´09-03

30201002 Innensechskant-Schraube M4x8 SHCS M4x8 2 30502002 Federscheibe 4mm Washer; Spring 4mm 2

30501002 Beilagscheibe 4mm Washer; Flat 4mm 2 ´09-04 RRP0138 21003004 Rotationsplatine 64T Encoder Board 64T 1 ´09-05 ´09-06 ´09-07

30301101 Mutter M3 Nut M3 2

30502001 Federscheibe 3mm Washer; Spring 3mm 2

30501001 Beilagscheibe 3mm Washer; Flat 3mm 2 ´09-08 RRP0139 530207003 Aufnahme für Rotationsplatine Encoder Board Support 1 ´09-09

30201265 Kreuzschlitz-Schraube M3x10 Cross recessed M3x10 2

Manufacturer ATH-Heinl GmbH & CO.KG

- 69 -

Bremse / Brake

Manufacturer ATH-Heinl GmbH & CO.KG

- 70 -

# ATH # Referenz Bezeichnung Description x ´10-01 RFB0001 20702001 Obere Rückzugfeder der Bremse Upper Braking Return Spring 1 ´10-02 30301082 Mutter M6 Nut M6 1 ´10-03 RBA0012 530202002 Abstandshalter der Bremse Brake Pad Spacer 1 ´10-04 RBK1000 20101002 Bremsklotz Brake Pad 1

´10-05 RBA0002 530202001

Mutter für Aufnahme der Abstandslehre

Brake Pad Bracket 1

´10-06 30201042 Innensechskant-Schraube M6x12 SHCS M6x12 2

´10-07 RBA0003 530202003

´10-08 RBA0004 530202004

Montageplatte für Bremsmechanismus

Aufnahmeplatte für Bremsmechanismus

Brake Fix Mounting Plate 1

Brake Movable Mounting Plate 1

´10-09 RBA0005 530106010 Verbindungsstück zur Zugstange Brake Rod Connector 2 ´10-10 RBP0001 530202009 Bremspedal Brake Pedal Weldment 1 ´10-11 RBA0006 530202022 Aufnahme für Bremspedal Brake Pedal Bracket 1 ´10-12 RMS6001 21006031 Mikroschalter Brake Switch 1 ´10-13 RBZ0001 530202005 Zugstange für Bremse Braking Rod 1 ´10-14 30301138 Mutter M12 Nut M12 1 ´10-15 30101024 Selbstschneidende Schraube M6x25 HHB M6x25 1 ´10-16 RBA0007 530202012 Achse für Bremspedal Brake Fix Axle 1 ´10-17 30301101 Mutter M3 Nut M3 2 ´10-18 30301105 Mutter M6 Nut M6 2 ´10-19 30201043 Innensechskant-Schraube M6x16 SHCS M6x16 2

´10-20 RBA0008 530202008

Verbindungsstück Bremspedal zu Zugmechanismus

Brake Pedal Link 1

´10-21 30301105 Mutter M6 Nut M6 3 ´10-22 RBA0009 530202007 Buchse für Verbindungsstück Brake Linkage Bushing 1 ´10-23 30903006 Sicherungsstift 2x20 Slick pin 2x20 1 ´10-24 RBA0010 530202006 Zugmechanismus Brake Rod Link 1 ´10-25 RFB0002 20702002 Rückzugfeder Lower Braking Return Spring 1 ´10-26 30301102 Mutter M4 Nut M4 2 ´10-27 30201006 Innensechskant-Schraube M4x20 SHCS M4x20 2

´10-28 30201269 Kreuzschlitz-Schraube M3x20

Cross recessed pan head screw M3x20

´10-29 30201044 Innensechskant-Schraube M6x20 SHCS M6x20 4 ´10-30 30501004 Beilagscheibe 6mm Washer; Flat 6mm 4 ´10-31 30301105 Mutter M6 Nut M6 4 ´10-32 RBA0011 530106033 Verbindungsstück Stange zu Feder Brake Rod Connector Linkage 1

Manufacturer ATH-Heinl GmbH & CO.KG

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Stromversorgungsplatine / Power board

Manufacturer ATH-Heinl GmbH & CO.KG

- 72 -

# ATH # Referenz Bezeichnung Description x

Double 9V

´11-01 ´11-02 ´11-03

´11-04

´11-05

´11-06

´11-07 RWI0183 21002001

´11-08 RSP0170 530206001

´11-09

´11-10 RSP0171 530206056

´11-11

30301103 Mutter M4 Nut M4 4 30502002 Federscheibe 4mm Washer; Spring 4mm 4 30502004 Federscheibe 6mm Washer; Spring 6mm 4

30201337 Kreuzschlitz-Schraube M4x16

30101022

Selbstschneidende Schraube M6x16

Cross recessed pin head screw M4x16

HHB M6x16 4

30301106 Mutter M8 Nut M8 4

Widerstand 100W/15Ω RXG100-15RJ Aufnahmeplatte für Stromversorgungsplatine

30201614 Kreuzschlitz-Schraube M3x25

Kühler für Stromversorgungsplatine

Resistance 100W/15Ω RXG-10015RJ

Power Board Liner 1

Cross recessed socket screw M3x25

Air-Cooling Fin 1

30301101 Mutter M3 Nut M3 15

´11-12 RSP0169 21003003 Stromversorgungsplatine Power Board 1

´11-13 RTR0174 20404006

Transformator 220V～ 25W

Transformer 220V～Double 9V 25W

Manufacturer ATH-Heinl GmbH & CO.KG

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Abstandslehre / Measuring arm

Manufacturer ATH-Heinl GmbH & CO.KG

- 74 -

# ATH # Referenz Bezeichnung Description x ´12-01 RAL0001 20801005 Aufkleber für Abstandlehre Distance Arm Sticker 2 ´12-02 RFA0001 20701005 Feder für Abstandlehre Distance Arm Spring 1 ´12-03 RAL0002 530204010 Rohr für Abstandlehre Distance Arm Rod 1 ´12-04 ´12-05

530204008 Beilagscheibe für Abstandslehre Distance Arm Rod Washer 1

30604101 Sprengring 20mm Snap Ring 20mm 1

´12-06 RGA0001 530204013 Getrieberad für Abstandslehre Distance Arm Gear 1

´12-07

30204002 Kreuzschlitz-Schraube ST2.9x9.5

´12-08 RPO0131 21006025 Potentiometer 720°

Cross recessed tapping screw ST2.9x9.5

Wheel Distance Potentiometer; Double Round

´12-09 RPH0001 530204012 Potentiometer-Aufnahme Distance Arm Slide Block 1

´12-10 RPO0130 21006024 Potentiometer 360°

´12-11

´12-12

´12-13 ´12-14 ´12-15

´12-16 RPH0002 530204022

´12-17

30202011 Innensechskant-Schraube M4x4 Hexagon socket set screw M4x4 1

30201443 Kreuzschlitz-Schraube M6x20

30501004 Beilagscheibe 6mm Washer; Flat 6mm 6 30502004 Federscheibe 6mm Washer; Spring 6mm 6 30301011 Mutter M6 Nut M6 6

Winkel für PotentiometerAufnahme

30201043 Innensechskant-Schraube M6x16 SHCS M6x16 2

Wheel Distance Potentiometer; Single Round

Cross recessed pan head screw M6x20

Distance Arm End Metal Plate 1

´12-18 RGA0002 530204009 Zahnstange für Abstandslehre Distance Arm Gear Rail 1 ´12-19 RAA0001 530204004 Aufnahme für Abstandslehre Distance Arm Basement 1

´12-20

30204001 Kreuzschlitz-Schraube ST2.9x6.5

Cross recessed tapping screw ST2.9x6.5

´12-21 RPH0003 530204018 Beilagscheibe für Abstandslehre Distance Arm Pad 1 ´12-22 RPH0004 530204024 Einstellplatte für Abstandslehre Distance Arm Adjustable Spacer 1

´12-23

30201444

Kreuzschlitz-Senkkopf-Schraube M6x40

Countersunk Flat Phillips Head Screw M6x40

´12-24 RBA0001 30818001 Aufnahme der Abstandslehre Distance Arm Sleeve 2

´12-25 RBA0002 530214002

Mutter für Aufnahme der Abstandslehre

Distance Arm Sleeve Nut 2

´12-26 RBA0003 530214001 Buchse der Abstandslehre Nut Bush 1 ´12-27 ´12-28

30201043 Innensechskant-Schraube M6x16 SHCS M6x16 1 30501004 Beilagscheibe 6mm Washer; Flat 6mm 1

´12-29 RES0002 20601076 Endstück für Gewicht-Messfinger Distance Arm Head Pivot Bushing 1

´12-30 RSS0001 20602040

Schiebestück von GewichtMessspitze

Distance Arm Head Weight Holder 1

´12-31 RBS2000 30501007 Beilagscheibe 12mm Washer; Flat 12mm 1 ´12-32 RKP0001 20601069 Klemmplatte Distance Arm Head Bushing 1 ´12-33 RSF2000 20701005 Feder von Gewicht-Messspitze Distance Arm Head Spring 1 ´12-34 RGM0001 20601104 Arm von Gewicht-Messspitze Distance Arm Head Connect Rod 1

´12-35 RBS2001 30204100 Kreuzschlitz-Schraube ST4.9x32

Manufacturer ATH-Heinl GmbH & CO.KG

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Cross recessed tapping screw ST4.9x32

Laser / Laser

Kunststoffabdeckung

# ATH # Referenz Bezeichnung Description x

´13-01 30201335 Kreuzschlitz-Schraube M4x12

´13-02 RKA0104 530206034

(Laser/LED)

Cross recessed pan head screw M4x12

Threaded Shaft Plastic Cover 1

´13-03 RLG0001 530206033 Grundplatte für Laser Laser Basement Plate 1

´13-04 RLA0001 2106035

Laser Ø12x35－5V

Laser Line Optical Transmitter Ø12x35－5V

´13-05 RLA0002 530206032 Aufnahme für Laser Laser Basement 1

´13-06 30201335 Kreuzschlitz-Schraube M4x12

´13-07 30202301 Madenschraube M5x5

Cross recessed pan head screw M4x12 Hexagon tapper head set screw M5x5

´13-08 RRB7000 20402010 Rad-Beleuchtung LED Weight Indicator Light 1

Manufacturer ATH-Heinl GmbH & CO.KG

- 76 -

Steuerplatine / Computer board

# ATH # Referenz Bezeichnung Description x ´14-01 30201614 Schraube M3x25 Screw M3x25 4 ´14-02 ´14-03

30502001 Federscheibe 3 Spring washer 3 8 30301101 Mutter M3 Nut M3 12

´14-04 RSP0168 21003016 Steuerplatine Computer board 1

Manufacturer ATH-Heinl GmbH & CO.KG

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10.0 NOTES

Manufacturer ATH-Heinl GmbH & CO.KG

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Manufacturer ATH-Heinl GmbH & CO.KG

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Manufacturer ATH-Heinl GmbH & CO.KG

- 80 -

ATH-Heinl W42 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual