ATH-Heinl M72 Operating Instructions Manual

OPERATING INSTRUCTIONS

ATH M72

Contents

1.0 INTRODUCTION ................................................................................................................... - 3 -

1.1 General Information ........................................................................................................... - 3 -

1.2 Description ........................................................................................................................ - 4 -

1.3 Operation.......................................................................................................................... - 6 -

1.4 Technical Data ................................................................................................................ - 15 -

1.5 Scale Drawing ................................................................................................................. - 16 -

2.0 INSTALLATION ................................................................................................................... - 17 -

2.1 Transport & Storage Conditions ........................................................................................ - 17 -

2.2 Unpacking the machine .................................................................................................... - 17 -

2.3 Delivery Contents ............................................................................................................ - 18 -

2.4 Location .......................................................................................................................... - 19 -

2.5 Fixing ............................................................................................................................. - 20 -

2.6 Electrical Connection ........................................................................................................ - 20 -

2.7 Pneumatic Connection ...................................................................................................... - 20 -

2.8 Hydraulic Connection ....................................................................................................... - 21 -

2.9 Assembly ........................................................................................................................ - 21 -

2.10 Completion of Work ...................................................................................................... - 22 -

3.0 OPERATION ....................................................................................................................... - 23 -

3.1 Operating Instructions ..................................................................................................... - 23 -

3.2 Basic Information ............................................................................................................ - 24 -

4.0 MAINTENANCE ................................................................................................................... - 25 -

4.1 Consumables for installation, maintenance and servicing..................................................... - 25 -

4.2 Safety Regulations for Oil ................................................................................................. - 26 -

4.3 Notes ............................................................................................................................. - 27 -

4.4 Maintenance or Service Plan ............................................................................................. - 27 -

4.5 Troubleshooting / Error Display and Solutions .................................................................... - 28 -

4.6 Maintenance and Service Instructions ................................................................................ - 29 -

4.7 Disposal .......................................................................................................................... - 32 -

5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY...................... - 33 -

6.0 APPENDIX .......................................................................................................................... - 34 -

6.1 Pneumatic circuit diagram ................................................................................................ - 34 -

6.2 Electric circuit diagram ..................................................................................................... - 35 -

6.3 Hydraulic circuit diagram .................................................................................................. - 36 -

7.0 WARRANTY CARD ............................................................................................................... - 37 -

7.1 Scope of the Product Warranty ......................................................................................... - 38 -

8.0 INSPECTION LOG ............................................................................................................... - 39 -

8.1 Installation and Handover Log .......................................................................................... - 40 -

8.2 Inspection Plan ................................................................................................................ - 41 -

8.3 Visual inspection (authorised expert) ................................................................................. - 42 -

9.0 SPARE PART BOOK ............................................................................................................. - 46 -

10.0 NOTES ............................................................................................................................... - 75 -

Manufacturer ATH-Heinl GmbH & CO.KG

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1.0 INTRODUCTION

1.1 General Information

THESE INSTRUCTIONS ARE AN INTEGRAL PART OF THE MACHINE.

NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS.

WARNING: Follow the instructions to prevent injury or damage.

TIP: Provides more information on functionality and tips for using the device efficiently.

THEY MUST BE READ AND UNDERSTOOD BY THE USER.

Appropriate protective clothing must be worn for all work on the described system.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.2 Description

3 Square bar

For horizontal adjustment of the assembly head

4 Assembly head

To assemble/disassemble tyres

8 Grease containers

To store the tyre grease

Bead breaker

To remove the tyre from the wheel rim

Compressed air

1 Handle with air valve

To lock/unlock the horizontal & vertical movement of the assembly head

2 Hexagonal bar For vertical adjustment of the assembly head

5 Assembly tower Can be swivelled backwards 6 Rotary plate To rotate the wheel 7 Clamping claws To clamp the wheel rim

10 Housing 11 Foot pedal control 12 Tyre inflator To inflate the tyre

maintenance unit

Manufacturer ATH-Heinl GmbH & CO.KG

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Press the pedal down slightly so that the rotary plate moves clockwise. Once the pedal has been pressed down as far as it will go, switch into the faster 2nd gear. Pull the pedal upwards to move the rotary plate anticlockwise.

Press the pedal to work with the bead breaker blade. When you release it again, the bead breaker blade will return to the starting position.

The clamping claws open in the first position. The middle position (gently pressing the pedal) allows you to close the clamping claws and set them to the wheel being used. The clamping claws are fully closed in the final position.

Press the pedal to swing the assembly tower backwards. Press it again to swing the assembly tower forwards again.

When you press the button (1), both the hexagon (2) and the square (3) are held in the position that has been set. These can be unsecured again by pulling the button and released to adjust the assembly head (4).

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3 Operation

1.3.1 Determining the wheel rim cut

On some wheel rims, the nut in the middle of the wheel rim is very flat or there is no nut.

This type of wheel rim is not authorised for sale in some countries.

On some wheel rims, the nut in the middle of the wheel rim is very deep, meaning that, for assembly or disassembly, the tyre has to be pushed in very deep. This increases the risk of damaging the tyre.

Some wheels have a tyre pressure control system. This system may not be damaged on assembly or disassembly.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3.2 Tyre bead breaker

Preparation

Check the following points before using the device:

- Check oil level, water level and air pressure on the maintenance unit

- Check whether the power supply is connected properly.

Unscrew the valve insert on the wheel valve and let out all the air.

Turn and/or tension the clamping plate into a position which does not allow any components (cylinder, pneumatic fittings, etc.) to be touched by the tyre.

Turn the wheel rim so that you can first apply the bead breaker to the outer side of the wheel rim.

Place the depressurised wheel to the side, on the special rubber pad on the machine housing.

You can place the bead breaker blade on the outside of the tyre using the control lever. In order to complete the assembly without any damage, the blade must be positioned around 1 cm from the edge of the rim flange.

Repeat the procedure for the second wheel side.

Press the gear change pedal for the bead breaker until the tyre has come off the wheel rim and then release the pedal IMMEDIATELY.

Continue to turn the wheel and repeat the bead breaking process until the tyre has come away from the wheel rim all the way round.

In order to make it easier to then disassemble the tyre and/or to proceed more gently on the tyre and the wheel rim, it is advisable to cover the parts of the tyre and wheel rim that are being released with a standard assembly paste each time you insert the bead breaker blade. Only used approved products!

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3.3 Clamping the wheels

Preparation

Check the following points before you mount the wheel:

- Dirt and old balancing weights must be removed from the wheel

Remove the locking device from the assembly head. Move the assembly head into position as high and as far back as possible and lock it again. Now turn the assembly tower backwards.

Wheel rims with asymmetric drop-centres should be positioned so that the narrow bead seat is facing up.

In order to prevent damage to alloy wheels when clamping, it is recommended to only clamp these from the outside and to use plastic protectors.

Gently press down the gear change pedal to set the required wheel rim size (e.g. for a 20” wheel rim, set the clamping claws to 21”). Release the pedal as soon as this has been set.

The pedal is now in the first rest position.

Position the wheel so the clamping claws only touch the tyre.

Press the wheel rim down until the rim flange touches the clamping claws.

For hard tyres, the assembly arm can be used on the blank holder with a cone adapter.

Manufacturer ATH-Heinl GmbH & CO.KG

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If you are

predominantly processing large wheels up to 24” or small 8” wheels, it is

1.3.4 Setting up the assembly head

advisable to adapt the assembly head settings to the wheel rim diameter.

The settings for the assembly head are set out in more detail in the MAINTENANCE subsection.

Press down on the gear change pedal to clamp the wheel rim and then release your foot. The wheel has been clamped.

Tip and/or swivel the assembly head into the working position and release the locking device in order to bring the assembly head up to the rim flange by hand and put it on. In order to do so, the guide roller (3) and/or the plastic contact strip (for light metal wheel rims) may touch the respective wheel rim contour. When locking the assembly head, this automatically moves away from the wheel rim in height and distance.

The settings for the automatic distance are set out in the “Maintenance and service work” chapter.

In order to prevent light metal wheel rims from being damaged during assembly, it is advisable to only assemble these using a plastic protector and/or a plastic assembly head.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3.5 Disassembling a tyre

Turn and/or set the stretched wheel so that the

wheel valve is

In principle, the guidelines of the German Rubber Industry Trade Association (Wirtschaftsverband der deutschen Kautschukindustrie) should be observed when disassembling tyres.

approx. 10 cm in front of the assembly head

Press the tyre bead down against the opposite side of the assembly head. Then lever the tyre over the assembly head using the assembly iron. During levering, the tyre moves into the drop-centre of the wheel rim and facilitates simple and damage-free assembly.

In order to make it easier to lift the bead and to protect the wheel, position the bead pusher opposite the assembly head. Press the bead in 3, 6 and 12 o’clock position up to the first wheel rim depression, ensuring that the tyre is not compressed whilst doing so.

Press down the gear change pedal for the rotational motion of the clamping plate so the rotational motion starts clockwise.

Whilst doing so, continue to hold the assembly iron on the bar of the assembly head by pressing the iron against the assembly head. As soon as approx. 1/3 of the tyre bead has passed the rim flange, there should be enough room to remove the assembly iron. Continue with the rotational motion until the whole tyre is above the rim flange.

Manufacturer ATH-Heinl GmbH & CO.KG

When working with tubular tyres, the tube should now be removed from the tyre.

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The tyre valve should be changed before assembly.

In order to lever the lower tyre bead, lift the tyre until it is at the same height as the drop-centre of the wheel rim. Then, position the assembly iron between the tyre and the assembly head and lift the tyre directly under the assembly head.

Now lever the tyre bead over the wheel rim and commence the rotational motion in the same way as for the upper bead.

After disassembly, press down on the gear change pedal to move the assembly tower so it swivels back. Then remove the tyre.

1.3.6 Assembling a tyre

In principle, the guidelines of the German Rubber Industry Trade Association (Wirtschaftsverband der deutschen Kautschukindustrie) should be observed when assembling tyres.

Clamp and/or set the wheel rim so that the wheel valve is approximately 180 degrees over the assembly head.

Cover the tyre and the wheel rim in a sufficient amount of assembly paste.

Manufacturer ATH-Heinl GmbH & CO.KG

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Check whether the assembly head is in the correct position for the wheel rim. If necessary, set it up as described in the subsection “Setting up the assembly head”.

Now place the tyre on the wheel rim at an angle so that the assembly head does not touch any parts of the tyre when swivelling.

Swivel the assembly tower by pressing the corresponding pedal.

Position the tyre so that the tyre bead is under the nose, but still on the guideway of the assembly head.

When doing so, ensure that the tyre is opposite the assembly head in the wheel rim depression.

Start the rotational movement of the clamping plate.

During the assembly process, ensure that the bead run is correct. Failing to ensure this can cause serious damage to the tyre. When working with tubular tyres, the tube must be positioned correctly in the tyre. Ensure that it is positioned in the tyre such that it will not be damaged during the remainder of the assembly process.

Manufacturer ATH-Heinl GmbH & CO.KG

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When assembling the second bead, follow the exact same procedure as for the first bead.

You must also ensure that the tyre is positioned correctly in relation to the assembly head.

Start the rotational movement of the clamping plate.

During the assembly process, ensure that the bead run is correct. Failing to ensure this can cause serious damage to the tyre.

In order to complete the process, release the wheel rim clamp to remove the wheel.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3.7 Inflating tyres

The maximum tyre pressure may not exceed 3.5 bar.

All parts of the body should be kept away from the tyre.

During operation the noise level can reach 85 dB (A), so the operator should take appropriate protective measures.

Ensure that the tyre has been fully lubricated.

Start the inflation process.

If the air volume of the tyre inflator is not sufficient to push the tyre over the wheel rim, you can increase the air volume by removing the inner valve. This must be replaced quickly afterwards.

Ensure that the tyre has been inflated to the correct pressure. Consult the manufacturer’s specifications to establish this. If the tyre pressure is too low, this can lead to increased wear and decrease the service life of the tyre. The inside of the tyre can also be damaged.

The tyre pressure must be checked once a week. Only check the tyre pressure at normal tyre temperatures (i.e. the vehicle has not been driven for more than an hour and not more than 2-3 km)

Manufacturer ATH-Heinl GmbH & CO.KG

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1.4 Technical Data

Max. entry width (A)

13 inches

Max. entry diameter (B + tyre)

960 mm

380 / 50

– 16 V/Hz

- A

Motor speed

1400 / 2800 rpm

Net weight

261 kg

Outer clamping range (B) 9-26 inches Inner clamping range (B) 11-30 inches

Max. working range of bead breaker 4-13 inches Max. force of bead breaker 2500 kg Rotary plate torque 1100 Nm Rotary plate speed 7 / 14 rpm

Power supply

Drive power

Working pressure

(220 / 50 – 16 V/Hz - A)

0.75 / 0.90 kW (1.10 kW)

8-10 bar (0.8-1.0 Mpa)

Noise emission < 70 dB

Gross weight 303 kg

Definition of wheel rim

A = wheel rim width (without “f” flange)

B = wheel rim diameter (without “f” flange)

f = flange

h = hump

t = drop-centre

z = centre ring

ET = offset

1 = rim centre

2 = contact surface

1 inch = 2.54 centimetres

Manufacturer ATH-Heinl GmbH & CO.KG

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1.5 Scale Drawing

Manufacturer ATH-Heinl GmbH & CO.KG

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2.0 INSTALLATION

Width

Length

Remove the top cover of the packaging and make sure that no damage has occurred

The machine must be installed by an authorised person according to the instructions.

The operating instructions (including the log) are an important part

of the machine / product.

!!!PLEASE STORE CAREFULLY!!!

The product must be checked after completion of the installation, handover, if necessary briefing and then regularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility.

2.1 Transport & Storage Conditions

When transporting and positioning the machine, always use suitable lifting and material handling equipment and consider the machine’s centre of gravity.

The machine should only be transported with the original packaging.

Data:

----

Height Storage temperature

2.2 Unpacking the machine

during transport.

Remove the safety bolt to remove the machine from the pallet / rack. Use a suitable lifting device (possibly with a stopping rope) to lower the machine from the pallet / frame.

The packaging material used for the machine should be stored carefully. Keep the packaging material out of the reach of children as it may be hazardous.

1.150 mm 850 mm 980 mm

-10 to +50 °C

Manufacturer ATH-Heinl GmbH & CO.KG

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2.3 Delivery Contents

1 Steel assembly head

2 Plastic contact strip

3 Tyre assembly iron

4 Impact anchor

Seal kit and membrane for rapid air

vent

6 Plastic protector for side bead breakers

7 Manual tyre inflator

8 Compressed air maintenance unit

9 16A CEE plug

Manufacturer ATH-Heinl GmbH & CO.KG

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2.4 Location

Sea level

< 1500 m

The machine should be kept away from flammable and explosive materials, as well as from sunlight and intense light. The machine should be placed in a well-ventilated location.

The machine must be set up on sufficiently firm ground, if necessary, according to the minimum requirements of the information given in the foundation plan.

In addition to the ground conditions, the guidelines and instructions of the accident prevention regulations as well as the workplace regulations must be observed when selecting an installation site.

When assembling on floor coverings, check their load-bearing capacity. A construction expert should be consulted for inspection when mounting on floor coverings.

The machine should only be mounted and used within closed rooms. It has no corresponding safety features (e.g. IP protection, galvanised design, etc.).

Temperature 4-40 °C

Humidity 50% at 40 °C – 90% at 20 °C

Drawing

Manufacturer ATH-Heinl GmbH & CO.KG

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2.5 Fixing

General and local regulations must be observed. Therefore, these steps should only be carried out by a trained professional.

The machine must be set up and fixed on sufficiently firm ground, if necessary, according to the minimum requirements of the information given in the foundation plan.

The machine must be fastened at the points provided with suitable or specified fastening material.

In addition to the ground conditions, the guidelines and instructions of the accident prevention regulations as well as the workplace regulations must be observed when selecting an installation site.

When assembling on floor coverings, check their load-bearing capacity. A construction expert should be consulted for inspection when mounting on floor coverings.

2.6 Electrical Connection

General and local regulations must be observed. Therefore, these steps may only be carried out by a trained professional. Pay attention to the necessary supply line (see technical data).

The connection should be made with a 230V Schuko plug or 5-phase 16 A CEE plug (partially included).

Voltage deviations should be 0.9 - 1.1 times the nominal voltage range and the frequency deviation should be 0.99 - 1.01 times the frequency range. Necessary protective measures must be taken to guarantee this.

At the end of the work, the direction that the motor rotates must be checked.

2.7 Pneumatic Connection

For all pneumatic systems, a compressed air maintenance unit (partially included) must be installed between the supply line and the system.

The air pressure of the supply line must at least correspond to the technical data.

The compressed air maintenance unit must be set correctly and checked.

The compressed air maintenance unit must be serviced at regular intervals.

The maximum or minimum pressure ensures perfect functioning without any damage.

Manufacturer ATH-Heinl GmbH & CO.KG

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2.8 Hydraulic Connection

These instructions are not to be viewed as assembly instructions; hints and tips are

Before the system is put into operation or operated for the first time with oil, the following must be observed with regard to the optimal, trouble-free and almost air-free functioning

All hydraulic lines must be connected and tightened according to the hydraulic plan and, if applicable according to the hose designation.

All hydraulic lines and cylinders must be vented according to the hydraulic plan and, if applicable, according to the hose designation.

In order to ensure the faultless and safe functioning of the system and the hose assemblies used, the hydraulic fluids used must comply with the specific instructions and recommendations of the manufacturer.

Used media that do not meet the specific requirements or which have unauthorised contamination damage the entire hydraulic system and shorten the service life of the hydraulic systems used. Warning: (system contamination can also occur when oil is refilled)

The minimum requirement and minimum oil quantity must be checked and ensured.

2.9 Assembly

provided only for trained expert installers. Suitable clothing and personal protection must be worn for the following work. Incorrect installation and settings lead to exclusion of liability and warranty.

Partly pre-assembled machines must be checked, introduced and approved by a competent person before commissioning.

Machine assembly must be carried out by a qualified and competent person.

Manufacturer ATH-Heinl GmbH & CO.KG

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2.9.1. Securing the machine

Tighten the nuts to the

It is recommended that the machine is secured to the floor at the four points provided using M10 anchor screws and the corresponding dowels.

Drill holes, observing the necessary drill depth A and drill diameter of the dowel manufacturer

2.10 Completion of Work

Before commissioning, check all fastening screws, electrical, pneumatic and hydraulic lines and, if necessary, tighten these. Warning: in some cases, this must be checked at regular intervals and tightened if necessary (note in the instructions).

Clean out the inside of the holes

Insert the anchor bolts into the holes until they have reached an appropriate depth.

torque specified by the manufacturer Clamping thickness B varies depending on the floor covering

Manufacturer ATH-Heinl GmbH & CO.KG

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3.0 OPERATION

Ambulance service: ____________



3.1 Operating Instructions

Company:

Place of work:

Operating Instructions

Operation:

Risks to People and the Environment

 Noise danger  Danger of being caught on machine  Danger due to uncontrolled moving parts  Danger from charged dust in the brake system

Protective Measures and Rules of Conduct

 Wear close-fitting clothes  Do not wear a watch, rings, chains or similar jewellery when working  Wear ear protection and safety goggles.  Longer hair should be secured by a hair net or other measure  Only use impact wrenches that don’t blow air on the wheel rim.  Clean wheels and tyres only when wet to avoid dust build-up; if possible, use wheel washing

systems.

 Remove dust on the brake drums with an extraction bell with suitable industrial vacuum cleaners.

Use category U equipment for asbestos-free dusts and category K1 for asbestos-containing dusts. (Observe current GUV regulations)

 Damaged tyres must not be used.  When inflating the tyre, set up a guard to catch any flying parts. Keep people out of the danger area.  Tyre filling must be monitored and the maximum permissible assembly air pressures must not be

exceeded.

 Only operate motor-driven wheel balancers with a protective hood.  For large wheels of trucks and self-driving machines:

- On machines with vertical wheels, work with heavy tyres (for example, EM tyres) must be carried out by two people.

- For tyres with a diameter >1.4 m or a weight >200 kg, fall-protection devices must be used.

for

Tyre Servicing

Date:

Signature:

Response to faults and hazards

First Aid

 Machine defects must be reported to the manufacturer immediately  Switch off the machine and secure against unauthorised restart  Damage should only be repaired by qualified personnel

 Inform first aiders (see alarm/emergency plan).  Treat injuries immediately.  Enter into the accident book  Contact emergency services for serious injuries.

Emergency number:__________

Maintenance

 Repair only by instructed and trained persons

 Disconnect or secure the machine from the mains power supply for set-up, adjustment,

maintenance or servicing

 Clean the machine after operation is ended

Annual check of the machine by an authorised and trained person

Manufacturer ATH-Heinl GmbH & CO.KG

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3.2 Basic Information

Independent operation of the machine may only be carried out by persons over the age of 18 who have been trained in the operation of the machine and have demonstrated their ability to do so to the employer. They must be expressly contracted by the employer to operate the machine. The order to operate the machine must be given in writing.

The machine must only be used for its intended use.

Always use appropriate material during installation and operation.

Before assembly or disassembly check all components for damage.

If necessary, observe special manufacturer instructions for mounting or dismounting of vehicle-specific work.

An important part of the guarantee / warranty is fulfilment of the maintenance plan. This includes in particular, ensuring cleanliness, corrosion protection, checks and repairing damages immediately if required.

During operation attention should always be paid to hazards. As soon as dangers occur, switch off the machine immediately, remove the mains plug and disconnect the air supply. Then contact your dealer.

All warning labels must always be easy to read. If damaged, they must be replaced immediately.

Pay attention to possible shearing points around the machine.

During operation, the noise can reach 85dB (A), so the operator should take appropriate protective measures.

Moving parts of the machine can catch loose clothing, long hair or jewellery.

Manufacturer ATH-Heinl GmbH & CO.KG

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4.0 MAINTENANCE

The user must maintain the machine regularly to ensure safe operation.

Repair work may only be carried out by authorised service partners or after customer consultation with the manufacturer.

Before maintenance and repair work:

- The machine must be disconnected from ALL supply networks

- Pull main switch out of mains plug, if necessary, discharge compressed air from system

- Appropriate measures must be taken against a restart

Work on electrical elements or on the supply line may only be carried out by experts or electricians.

4.1 Consumables for installation, maintenance and servicing

Hydraulic Oil General minimum requirement:

Eni PRECIS HVLP-D Item No. 00066018 Summer (15° to 45°): HVLP-D 46 (e.g.: Eni PRECIS HVLP-D) Winter (under 10°): HVLP-D 32 (e.g.: Eni PRECIS HVLP-D)

Minimum requirement especially for 2-post lifts: Eni PRECIS HVLP-D Item No. 00067218 Summer (15° to 45°): HVLP-D 32 (e.g.: Eni PRECIS HVLP-D) Winter (under 10°): HVLP-D 22 (e.g.: Eni PRECIS HVLP-D)

Preservative for ropes, welds, screws, corners, edges and cavities.

Minimum requirement: Petec spray translucent - 500 ml Item No. 73550 / Petec wall inlet translucent - 1000 ml Item No. 73510 Petec UBS pistol Item No. 98507

Slideway lubricant

Minimum requirement: STORER WHS 2002 White EP high performance grease. Item No. KPF1-2K-20

Lubricant for bushes, chains, rollers & moving parts

Minimum requirement: White ultra lube, 500 ml aerosol. Item No. 34403 – WUL – White Ultra Lube

Floor anchor

Minimum requirement for lifting platforms: Fischer FIS A M 16 x 200 galvanised in combination with Fischer Superbond reaction cartridge

Minimum requirement for passenger car and passenger car/truck balancing machine: Impact anchor M8 x 100

Minimum requirement for truck mounting machine: Impact anchor M12 x 100

Compressed air system

Manufacturer ATH-Heinl GmbH & CO.KG

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Minimum requirement: PROMAT chemicals special compressed air oil Item No.: 4000355209

Cleaning

Minimum requirement: Caramba intensive brake cleaner acetone-free

Care and protection of metals, painted or powder-coated surfaces

Minimum requirement: Petec spray translucent - 500 ml Item No. 73550 Petec wall inlet translucent - 1000 ml Item No. 73510 Petec UBS pistol Item No. 98507

Care and protection of metals, painted or powder-coated surfaces in the tread area and plastic parts

Minimum requirement: Valet Pro Classic Protectant Plastic Sealant 500 ml

4.2 Safety Regulations for Oil

Always observe the legal requirements or regulations for handling used oil.

Always dispose of used oil through a certified organisation.

In the case of leaks, oil must be collected immediately with binders or trays so that it cannot penetrate into the soil.

Avoid any skin contact with the oil.

Do not allow oil vapours to escape into the atmosphere.

Oil is a combustible medium. Pay attention to possible hazards.

Wear oil-resistant protective clothing, such as gloves, goggles, protective clothing, etc.

Manufacturer ATH-Heinl GmbH & CO.KG

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months

Check of ALL safety

relevant parts

Cleaning

Check or restore rust damage

Check wear parts

Check fluids (level, wear, contamination, quality)

Check motor and transmission for function and wear

Check welds and construction

Interval

4.3 Notes

Regardless of the level of dirt, the machine must be maintained, cleaned and serviced at regular intervals.

The machine should then be treated with a care product (such as oil or wax spray). Do not use cleaning agents that are harmful to the skin.

IF THE ABOVEMENTIONED POINTS ARE NOT FULFILLED, THE WARRANTY CLAIM IS EXCLUDED

4.4 Maintenance or Service Plan

Weekly

Every 3

Monthly

Every 6

Immediately

Check or restore surface protection X Check for leaks in the hydraulic system X Check or restore surface protection or corrosion protection X Check or restore damage to the paint and components X

Check or treat cavities and non-painted areas X Check for leaks in the pneumatic system X Control the tightness of screws X Check, lubricate & adjust bearing slack X

Check and lubricate sliding surfaces X Remove any dirt inside X Clean and check electrical components X

Visual inspection (according to inspection plan) X

Manufacturer ATH-Heinl GmbH & CO.KG

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4.5 Troubleshooting / Error Display and Solutions

Air pressure / hydraulic

Assembly tool has too

Wear of seals and/or bushings

Air pressure / hydraulic

Check rotary reversing switch /

Pressing points and/or

Study the operating instructions

Symptoms Cause

Solution

Machine has no / not enough power

much slack / loosens again and again

Rim cannot be clamped on the wheel

Wheel does not rotate / only rotates in one direction

kinks on the tyre Product shows (heavy) rust

damage

ALWAYS USE ORIGINAL PARTS AND ACCESSORIES

pressure too low

Increase air pressure / check oil level

2-phase running of motor Check electrical connection V-belt not tightened enough Retighten V-belt

Have wear parts replaced by a KD technician

Defective pedal / rocker switch Replace components Pneumatic/hydraulic cylinder jams or leaks

pressure too low

Replace cylinder or replace seals

Increase air pressure / check oil level

Valve block does not respond Check control

Pedal / joystick does not

respond

Replace components

control

Check electrical connection

Assembly tool used incorrectly

again step by step Damage or lack of corrosion protection, possibly maintenance

Remove rust, clean and restore

surface.

Manufacturer ATH-Heinl GmbH & CO.KG

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4.6 Maintenance and Service Instructions

COMPRESSED AIR MAINTENANCE UNIT



All maintenance and service work should be carried out at least according to the maintenance schedule

(Partial stock if necessary for the activity)

SETTING THE WORKING PRESSURE:  Check the working pressure displayed by the

manometer (1). This must correspond to the technical data.

 The working pressure can be adjusted with a

pressure regulator (A).

 Pull the pressure regulator upwards to make

adjustments.

 Turn the knob clockwise to increase the pressure in

the machine, turn it counter clockwise to decrease.

OILER

 Check the oil level in the oil reservoir (3).  Remove the oil reservoir.  Now refill the tank with a pneumatic oil with a

viscosity of SAE20.

 Check the injection quantity of the oil through

the viewing glass (4).

 Generally, the screw must be closed completely

in a clockwise direction and then opened again about ¼ to ½ turn by turning it counter clockwise.

WATER SEPARATOR

 Check the water level in the separator (2).

Water is drained when the valve (B) is opened.

Manufacturer ATH-Heinl GmbH & CO.KG

- 29 -

V-BELT TENSIONING



 The machine contains a motor (1) which

drives the worm gear (3) using a V-belt (2).

 In order to tension, you must loosen the

motor fixing screws.

 Next, loosen the counter nut (B)  The V-belt is tensioned by turning the

screw (A).

o When pressed down (in the centre),

the V-belt should give by a maximum of 8 mm.

 The counter nut (B) and all motor fixing

screws must be tightened for final fixing. The final stage is to reassemble the cover.

PNEUMATIC LOCKING OF THE MOUNTING HEAD

 The force and/or tension of the cylinder is

set by tightening and/or loosening the screw (B).

 The automatic distance to the rim is set by

tightening and/or loosening the nut (A).

SWIVEL SPEED

 The swivel speed to the front and/or rear can

be set by opening and/or closing the valves (A+B).

Manufacturer ATH-Heinl GmbH & CO.KG

- 30 -

CLEANING THE VALVE BLOCK

 Separate the air pipes (H) from the valve block

(V).

 Clean the valve block (V) using compressed air.

The valve block may need to be replaced.

 Clean the silencers (S). If these are damaged,

they must be replaced.

SETTING THE MOUNTING HEAD

 Loosen the fixing screw (1) on the mounting

head

 The angle of the mounting head to the rim can

be set by tightening and/or loosening both grub screws (2)

 The bead guide (4) projects approx. 6-7 mm

over the rim flange. The approach roller (3) contacts the rim flange.

 After setting, ensure that both grub screws (2)

and the fixing screw (1) are secured again.

CHECKING AND REFILLING THE GEAR OIL

 Turn the clamping plate to a position from

which it is easy to access the oil filler neck

 Now remove the protective cover  Insert a flexible and transparent hose into the

opening and stop when the hose contacts the base of the gear unit.

 Now, hold the end of the hose shut so that no

more air can get in.

 Next, remove the hose. The oil level must be at

least 25 mm.

 If necessary, refill with the required amount of

oil.

Manufacturer ATH-Heinl GmbH & CO.KG

- 31 -

4.7 Disposal

 Remove the air and power supply.  Remove all non-metallic substances and store them in accordance with local regulations.  Remove the oil from the machine and store it in accordance with local regulations.  Recycle all metallic substances.

The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly.

Manufacturer ATH-Heinl GmbH & CO.KG

- 32 -

5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY

Hiermit erklären wir, dass die nachfolgend bezeichnete Maschine in der von

uns in Verkehr gebrachten Ausführung den einschlägigen,

CCQS UK Ltd.

TF-C-0612-15-63-01-2A

CE-C-0612-15-63-01-2A

DURCH UMBAUTEN UND/ODER VERÄNDERUNGEN AN DER MASCHINE WIRD DIE CE

PRÜFUNG AUSSER KRAFT GESETZT UND

gemäß Maschinenrichtlinie 2006/42/EG, Anhang II 1A, EMV-Richtlinie 2014/30/EU, Anh. IV

In accordance to Machine Directive 2006/42/EG, Appendix II 1A, EMC Directive 2014/30/EU, App. IV

Seriennummer

Serial number

ATH-Heinl GmbH &Co. KG

Firmenbezeichnung und vollständige Anschrift des Herstellers

Business name and full address of the manufacturer

DE – 92278 Illschwang

Name und Anschrift des Dokumentations-Bevollmächtigten

Name and address of the Technical Files authorized representative

ATH-Heinl GmbH &Co. KG

DE – 92278 Illschwang

Gewerbepark 9

grundlegenden Sicherheits- und Gesundheitsanforderungen der EG-Richtlinie 2006/42/EG sowie den unten aufgeführten

We herewith declare

fundamental Safety and Health regulations of the of Directive 2000/60/EC and the harmonized standards listed below

Beschreibung der Maschine

Descriptions of the machine

that that the machine described below, as a result have been brought on to the general market comply with the relevant

Harmonisierungsrechtsvorschriften entspricht.

Reifen-Montiermaschine

Tyre changer

Typbezeichnung

Model name

ATH M72

Der oben beschriebene Gegenstand der Erklärung erfüllt die folgenden einschlägigen Harmonisierungs-Rechtsvorschriften der Union

The object of the declaration described above meets the

(Maschinen-Richtlinie / Machine-Directive)

2006/42/EC

following applicable Community harmonisation legislation

Folgende harmonisierten Normen und Vorschriften wurden eingehalten

The following harmonized standards and regulations are applied

EN ISO 12100:2010

EN 60204-1:2006 + A1:2009

Prüfinstitut

Institute of Quality

Level 7, Westgate House, Westgate Road,

London W5 1YY

ENGLAND

Referenznummer der technischen Daten

Reference number for the technical data

Nummer des Zertifikats

Number of the certificate

ATH-Heinl GmbH &Co. KG

Gewerbepark 9 DE – 92278 Illschwang March 2016

BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A

EINE HAFTUNG AUSGESCHLOSSEN.

LIABILITY SHALL BE EXCLUDED.

Manufacturer ATH-Heinl GmbH & CO.KG

- 33 -

Hans Heinl

(Geschäftsführer /

General Manager

)

6.0 APPENDIX

6.1 Pneumatic circuit diagram

Manufacturer ATH-Heinl GmbH & CO.KG

- 34 -

6.2 Electric circuit diagram

Manufacturer ATH-Heinl GmbH & CO.KG

- 35 -

6.3 Hydraulic circuit diagram

Not relevant!

Manufacturer ATH-Heinl GmbH & CO.KG

- 36 -

7.0 WARRANTY CARD

Dealer address:

Company (or customer number):

Contact partner:

Street:

Postcode & town:

Tel. & Fax:

Email:

Manufacturer & model: Serial number:

Customer address:

Company (or customer number):

Contact partner:

Street:

Postcode & town:

Tel. & Fax:

Email:

Year of construction:

Reference number:

Message description:

Description of required spare parts: Spare part: Item number: Amount:

IMPORTANT: Damage resulting from improper handling, lack of maintenance or mechanical damage is not covered by the warranty. For systems that have not been installed by an ATH approved installer, the warranty is limited to the provision of the necessary spare parts.

Transport damages:

Visible defect (visible transport damage, note on freight forwarder delivery note, immediately send

copy of the delivery note and photos to ATH-Heinl)

Hidden defect (transport damage is only detected when unpacking the goods, send damage report

with pictures to ATH-Heinl within 24 hours)

Place & Date Signature & Stamp

Manufacturer ATH-Heinl GmbH & CO.KG

- 37 -

7.1 Scope of the Product Warranty

 Five years for the devices structure  Power supplies, hydraulic cylinders and all other wear components such as turntables, rubber plates,

ropes, chains, valves, switches, etc., are limited to one year under normal circumstances/use under warranty conditions.

The warranty does not extend to:

 Defects caused by normal wear and tear, misuse, transport damage, improper installation, tension or

lack of required maintenance.

 Damage caused by neglect or failure to follow the instructions in this manual and/or other

accompanying instructions.

 Normal wear and tear on parts requiring service to keep the product in safe working condition.  Any component that has been damaged during transport.  Other components that have not been explicitly listed but are considered to be general consumables.  Water damage caused by e.g. rain, excessive humidity, corrosive environments or other contaminants.  Blemishes that do not affect function.

WARRANTY IS NOT VALID,

IF THE WARRANTY CARD WAS NOT SENT TO ATH-HEINL.

Damage and malfunctions caused by non-compliance with maintenance and adjustment work (according to operating instructions and/or training), faulty electrical connections (rotating field, rated voltage, protection) or improper use (overload, outdoor installation, technical changes) are excluded from the warranty!

Manufacturer ATH-Heinl GmbH & CO.KG

- 38 -

8.0 INSPECTION LOG

This inspection manual (including log) is an important part

of the operating instructions and product.

!!!PLEASE STORE CAREFULLY!!!

Check

In the case of changes or extensions to the product type, an additional inspection book must be maintained and accepted.

Scope of Inspection

In addition to perfect function, cleanliness and maintenance requirements, it is vital that the safety-relevant components of the entire system are checked.

Technical Data

- Please refer to the enclosed operating instructions.

Nameplate

- Make a note of all the data below

- Manufacturer & type of mounting materials used:

Manufacturer ATH-Heinl GmbH & CO.KG

- 39 -

8.1 Installation and Handover Log

Site: Device / system:

Company: Manufacturer: Street: Type / model: Town: Serial no.: Country: Year of

construction:

Responsible retailer:

The above product has been assembled, checked for function and safety and put into operation. Installation was carried out by:

the operator the technical expert

The operator confirms that the product type has been set up correctly, that he/she has read and understood all information contained in these operating instructions and the log, and that he/she keeps this documentation accessible to the instructed operator at all times.

The operator confirms that after installation and commissioning by a person trained by the manufacturer or an authorised dealer (expert), instruction in the function, handling, safety-relevant specifications, maintenance and care of the machine has taken place, documents, information and specifications of the machine have been provided and the product is working properly.

IMPORTANT NOTES:

IF THE ABOVEMENTIONED POINTS ARE NOT FULFILLED, THE WARRANTY CLAIM IS EXCLUDED:

The warranty is only valid in conjunction with compliance and evidence of proper assembly, handover, and if necessary training, as well as yearly maintenance carried out by an expert authorised by the manufacturer. The interval between services must not exceed 12 months. In case of non-standard use or multi-shift or seasonal use, a bi-annual inspection and maintenance must be arranged.

Warranty claims are only recognised if all points in the log and operating instructions have been met, the claim is asserted immediately after detection and this log is sent to the manufacturer along with the maintenance and service logs.

Further specific information about the warranty, such as scope, requirements and specifications, are described in the operating instructions and must be observed.

Damages and complaints caused by improper handling; failure to maintain and service; use of unsuitable or unspecified assembly, operating, maintenance or service products; mechanical damage; intervening in the unit without consultation or by an unauthorised expert are excluded from the warranty. For systems that have not been installed by an authorised expert, the warranty is limited by agreement of the manufacturer to the provision of the necessary spare parts.

Expert name and company stamp

Date and expert signature

if necessary, number and name of retailer

Operator name and company stamp

Date and operator signature

Manufacturer ATH-Heinl GmbH & CO.KG

- 40 -

8.2 Inspection Plan

Operating

instructions

Safety label

Condition of concrete flor (cracks)

Condition / general condition

Condition / lubrication

Condition / aggregate

Condition / cylinder

Condition / valve

Condition / hydraulic lines

Condition / bolts and bearings

Condition / consumables

Condition / electrical safety device

Condition / hydraulic safety device

Inspection

sticker issued

Nameplate Quick reference guide

Operation label Other labels Construction (deformation, cracks) Fixing dowels and stability

Condition / cleanliness Condition / care and sealing Condition / liquids

Condition / drive Condition / motor Condition / transmission

Condition / electrical control Condition / electric buttons Condition / electric switches Condition / electric lines

Condition / hydraulic screws Condition / pneumatic lines Condition / pneumatic screws Condition / tightness

Condition / covers Condition / functions under load Condition / safety-relevant components

Condition / pneumatic safety device Condition / mechanical safety device Condition / functions under load

Manufacturer ATH-Heinl GmbH & CO.KG

- 41 -

8.3 Visual inspection (authorised expert)

(Place, date)

(Technical expert signature)

(Name of technical expert)

(Title)

(Address)

(Employed at)

Operator (company stamp, date, signature)

Inspection Certificate

relating to a regular / extraordinary inspection / audit *)

The device has undergone a readiness test. No / the following *) defects were found:

_________________________________________________________________________________

Inspection contents: functional and visual inspection according to specifications Pending partial inspection:

_________________________________________________________________________________

There were no *) concerns arising from commissioning, an audit is not *) required.

Confirmation of acceptance:

Faults noted **) ________________________________________________________

Faults remedied **) ____________________________________________________________________

*) Delete if not applicable **) Confirmation of operator or a representative with date and signature

Manufacturer ATH-Heinl GmbH & CO.KG

- 42 -

Visual inspection (authorised expert)

(Place, date)

(Technical expert signature)

(Name of technical expert)

(Title)

(Address)

(Employed at)

Operator (company stamp, date, signature)

Inspection Certificate

relating to a regular / extraordinary inspection / audit *)

The device has undergone a readiness test. No / the following *) defects were found:

_________________________________________________________________________________

Inspection contents: functional and visual inspection according to specifications Pending partial inspection:

_________________________________________________________________________________

There were no *) concerns arising from commissioning, an audit is not *) required.

Confirmation of acceptance:

Faults noted **) ________________________________________________________

Faults remedied **) ____________________________________________________________________

*) Delete if not applicable **) Confirmation of operator or a representative with date and signature

Manufacturer ATH-Heinl GmbH & CO.KG

- 43 -

Visual inspection (authorised expert)

(Place, date)

(Technical expert signature)

(Name of technical expert)

(Title)

(Address)

(Employed at)

Operator (company stamp, date, signature)

Inspection Certificate

relating to a regular / extraordinary inspection / audit *)

The device has undergone a readiness test. No / the following *) defects were found:

_________________________________________________________________________________

Inspection contents: functional and visual inspection according to specifications Pending partial inspection:

_________________________________________________________________________________

There were no *) concerns arising from commissioning, an audit is not *) required.

Confirmation of acceptance:

Faults noted **) ________________________________________________________

Faults remedied **) ____________________________________________________________________

*) Delete if not applicable **) Confirmation of operator or a representative with date and signature

Manufacturer ATH-Heinl GmbH & CO.KG

- 44 -

Visual inspection (authorised expert)

(Place, date)

(Technical expert signature)

(Name of technical expert)

(Title)

(Address)

(Employed at)

Operator (company stamp, date, signature)

Inspection Certificate

relating to a regular / extraordinary inspection / audit *)

The device has undergone a readiness test. No / the following *) defects were found:

_________________________________________________________________________________

Inspection contents: functional and visual inspection according to specifications Pending partial inspection:

_________________________________________________________________________________

There were no *) concerns arising from commissioning, an audit is not *) required.

Confirmation of acceptance:

Faults noted **) ________________________________________________________

Faults remedied **) ____________________________________________________________________

*) Delete if not applicable **) Confirmation of operator or a representative with date and signature

Manufacturer ATH-Heinl GmbH & CO.KG

- 45 -

9.0 SPARE PART BOOK

Manufacturer ATH-Heinl GmbH & CO.KG

- 46 -

Gehäuse / Chassis

Manufacturer ATH-Heinl GmbH & CO.KG

- 47 -

Description

Cross recessed pan head screw

# ATH # Referenz Beschreibung

´01-01 ´01-02 030201780

´01-03 ´01-04

RAB0011 0530101328 Seitliche Abdeckung Side Cover

Kreuzschlitz Flachkopf Schraube M6x20

030206004

020602021 Kabelverschraubung M20 lock loop M20

Selbstschneidende Schraube M5.5x16

´01-05 020402021 Stromkabel 3x1.5mm²x3.5m ´01-06

´01-07 ´01-08

´01-09 RKA0001 020601119 ´01-10

020101018 Kabelhalter Ø16 Cable Holder Ø16 RAB0014 0530101329 Kunststoffabdeckung Front cover RVS0001 020101007 Gummistopfen Tire Changer Body Plug

Werkzeugschale Pentagon, Schwarz

RAB0013 0530101325 Vordere Abdeckung Chassis front board

cross recessed brazier head screw M6x20

STS M5.5x16

Europe plug power line 3x1.5mm²x3.5m

Tool tray Pentagon, black

´01-11

´01-12 030501005 Unterlegscheibe Ø8 ´01-13 ´01-14 030201408 Kreuzschlitz-Schraube M6x30 ´01-15 RMB0003 0530103006

´01-16 ´01-17 ´01-18

030201403 Zylinderkopf-Schraube M6x12

030501004 Unterlegscheibe Ø6 Washer Ø6

Metall-Buchse Metal Bushing RMB0004 0530103007 Exzenter-Buchse Eccentric Bushing 030502007 Federscheibe Ø12 Washer Ø12 030201113 Zylinderkopf-Schraube M12x35 SHCS M12x35

M6x12 cross recessed brazier head screw Ø8

Cross recessed pan head screw M6x30

´01-19 RGP0002 020101037 Gummischutz Abdrücker Wheel Support Pad ´01-20 RBB0001 0530101386 ´01-21 0530101387 ´01-22 ´01-23 ´01-24 ´01-25

030201333 Schraube M4x8 Washer M4x8 530203054 Haken Breaker Arm Pin RZF0001 020702003 Rückzugfeder Bead breaker Return Spring RGP0003 020101005 Gummi fuß Plastic Foot Pad

Stift SHCS

Umlenkblech Washer

´01-26 030502004 Federscheibe Ø6 Soap Bucket Retaining Ring Ø6 ´01-27 030201044 Zylinderkopf-Schraube M6x20 SHCS M6x20 ´01-28 RFB0007 0530101662 ´01-29 ´01-30 ´01-31 ´01-32

030101023 Bolzen M6x20 Washer M6x20 030101023 Sechskant-Schraube M6x20 SHCS M6x20 030301053 Unterlegscheibe M6 Washer M6 0530102876 Halterung Lock nut

Halterung Washer

´01-35 030301137 Mutter Nut ´01-36 030301003 Mutter M10 1hex nut M10 ´01-37 030502006 Federscheibe Ø10 Washer Ø10 ´01-38

030501006 Unterlegscheibe Ø10 Washer Ø10

Manufacturer ATH-Heinl GmbH & CO.KG

- 48 -

´01-39 030501106 Unterlegscheibe Ø10 Washer Ø10

Druckluftwartungseinheit

DFC

Air regulator assembly

DFC

´01-40 ´01-41 ´01-42

030201041 Schraube M6x10 SHCS M6x10 030101111 Bolzen M10x160 hex bolt M10x160 RBS0001 0530103021 Drehteller Pass ring Turntable retaining ring

´01-43 030201433 Schraube M16x40 Flat Socket Cap Screw M16x40 ´01-44 030101113 Bolzen M10x170 hex bolt M10x170 ´01-45 030903035 Splint Ø3.2x25 Cotter Ø3.2x25 ´01-46 RBS0002 0530102231 ´01-47 ´01-48 ´01-49

RAN0006 020601099 Gummi Anschlag Rubber Shock Bushing RDN0001 020101040 Gummi Distanzstück Tilt Tower Rubber Spacer RBS0003 0530102232 Aufnahmeachse oben Zylinder Tilt Tower Cylinder Upper Pin

´01-50 REN0001 0530117022 ´01-51 RAN0007 0530117021

Aufnahmeachse unten Zylinder Tilt Tower Cylinder Lower Pin

Beilagscheibe Washer

Verbindungsstück Zylinder Tilt Cylinder Connector

´01-52 030101154 Zylinderkopfschraube M12x30 SHCS M12x30 ´01-54 030501007 Unterlegscheibe Ø12 Washer Ø12 ´01-55 ´01-56 ´01-57

030501004 Unterlegscheibe Ø6 Washer Ø6 030201043 Zylinderkopfschraube M6x16 SHCS M6x16 030101162 Sechskantschraube M12x70 hex bolt M12x70

´01-59 030501007 Unterlegscheibe Ø12 Washer Ø12 ´01-60 030501004 Unterlegscheibe Ø6 Washer Ø6 ´01-61 030201043 Zylinderkopfschraube M6x16 SHCS M6x16 ´01-62 RKA0002 020601197 Kunststoffabdeckung Outer Tilt Tower Cover ´01-63 ´01-64 ´01-65

030101117 Sechskantschraube M10x190 hex bolt M10x190 RGE0001 0520101620 Chassis komplett new type body K 030502002 Unterlegscheibe Ø4 washer Ø4

´01-66 030201004 Zylinderkopfschraube M4x12 SHCS M4x12 ´01-67 030501002 Unterlegscheibe Ø4 washer Ø4 ´01-68 RBW0001 0530108001

Halterung Air/Oil Regulator Bracket

´01-69

RWE8000 0520108310

´01-70 RWR8000 020201006 Druckregler Atomized lubricator ´01-71 020203002 ´01-72

´01-73

020601038 Fettbehälter Grease container 020203025 Anschluss Ø10 - G1/4“ Fittings Ø10 - G1/4“

´01-74 RWO8001 020201004 Öl Behälter Oil cup ´01-75 RWF8001 020201005 Wasserbehälter Water cup ´01-76 RMA8000 020201012 Manometer Barometer ´01-77 RWO8002 020201011 Zerstäubungsöler Atomized lubricator ´01-78

020203013 Anschluss Ø8 - G1/4“ Lock fittings Ø8 - G1/4“

2010A(G)

T-Verbindungsstück G1/4“ - Ø8 -

G1/4“

Manufacturer ATH-Heinl GmbH & CO.KG

- 49 -

2010A(G)

Tee G1/4“- Ø8 - G1/4“

Pedaleinheit / Pedal unit

Manufacturer ATH-Heinl GmbH & CO.KG

- 50 -

RAV0001

RFA0002

RFD0695

RPA0003

RPG0001

RFP0700

´02-01 ´02-02 ´02-03 ´02-04 ´02-05 ´02-06

´02-07

´02-08 ´02-09 ´02-10 ´02-11 ´02-12 ´02-13 ´02-14 ´02-15 ´02-16 ´02-17 ´02-18 ´02-19 ´02-20 ´02-21 ´02-22 ´02-23 ´02-24 ´02-25 ´02-26 ´02-27 ´02-28 ´02-29 ´02-30 ´02-31 ´02-32 ´02-33 ´02-34 ´02-35 ´02-36 ´02-37 ´02-38 ´02-39 ´02-40 ´02-41 ´02-42 ´02-43 ´02-44 ´02-45

ATH # RPE2000

RSD0736 RVB0972 RKH1207 RDR0936 RVS8001

Referenz Beschreibung 0520106120 Pedaleinheit Foot Pedal Assembly 020203030 Anschluss G1/8“ - Ø8 fitting G1/8“- Ø8 020203023 Einstellbarer Schalldämpfer G1/8“ Adjustable Silencer G1/8“ 0520129250 Luftventil Schwenkzylinder Tilt Back Air Valve 020601050 Distanzhülse Luftventil Air valve O-ring spacer 020501013 O-Ring Ø17x4 O-ring Ø17x4

0530106049 Kolbenstange Luftventil Abdrücker

Description

Bead Breaker Cylinder Valve

Rod 020601078 Luftventil Abdeckkappe Air Valve End Cap 030201042 Zylinderkopfschraube M6x12 SHCS M6x12 030502004 Unterlegscheibe Ø6 washer Ø6

RAS0002

RFP0699

RPE2001

RPA0001 RPA0002

030201458 Kreuzschlitz-Flachkopf-Schraube M4x10 FHPS M4x10 030301002 Nut M8 Nut M8 0530106010 Verbindungsachse Pedal Foot Pedal Link 030904094 Stift Ø4x18 Spring Pin Ø4x18 0530106033 Verbindungsstück Ventil Air Valve Connecting Link 030301053 Sicherungsmutter M6 lock nut M6 0530106037 Fuß pedal rechts Foot Pedal (Right) 030604005 Sprengring Ø12 snap ring Ø12 0530106030 Grundplatte Base board 030502005 Unterlegscheibe Ø8 washer Ø8 030101042 Sechskant-Schraube M8x16 hex bolt M8x16 0530106035 Achse Fuß pedal Foot pedal shaft 0530106045 Einstellplatte dünn Foot Pedal Adjust Pad 030301002 Mutter M8 hex nut M8 030201069 Zylinderkopfschraube M8x50 SHCS M8x50 0530106036 Torsionsfeder Aufnahme Torsion spring bracket 020703005 Torsionsfeder Foot pedal torsion spring 0530106043 Anschlag Fuß Pedal Foot Pedal Limit Rod 020101017 Gummiplatte Foot Pedal Rubber Insert; 0530106034 Fuß pedal links Foot Pedal (Left) 030501104 Unterlegscheibe Ø6 washer Ø6

RGD0980 RKF0729

RHS0992 RWS0972 RWS0974

RZF0760

RVB0974

030903035 Splint 3.2x25 cotter3.2x25 0530106038 Schaltstange Directional switch cam linkage 020601030 Schaltwinkel Turntable Direction Switch Cam 030201042 Zylinderkopfschraube M6x12 SHCS M6x12 030502004 Federscheibe Ø6 spring washer Ø6 030501004 Unterlegscheibe Ø6 washer Ø6 0530106001 Aufnahme Drehwendeschalter Directional Switch Bracket 020401012 Drehwendeschalter Directional Switch 020601031 Abdeckung Drehwendeschalter Directional Switch Cover 030201052 Zylinderkopfschraube M6x55 SHCS M6x55 020702008 Feder Foot Pedal Return Spring 020203011 Anschluss G1/8“ - Ø8 fitting G1/8“- Ø8 0520129260 Luftventil Spannzylinder Jaw Clamp Air Valve 020203013 Anschluss G1/4“ - Ø8 fitting G1/4“- Ø8

Manufacturer ATH-Heinl GmbH & CO.KG

- 51 -

Foot Pedal Cam Leaf Spring

´02-46 ´02-47 ´02-48 ´02-49 ´02-50 ´02-51 ´02-52 ´02-53 ´02-54 ´02-55 ´02-56

´02-57

´02-58 ´02-59 ´02-60 ´02-61 ´02-62 ´02-63 ´02-64 ´02-65

´02-66

RVB0973

RDS0001

RBB1081

RSR0761

020203021 Schaldämpfer G1/4“ Silencer G1/4“ 020203072 Anschluss G1/4“ - Ø8 Fitting G1/4“- Ø8 030501105 Unterlegscheibe Ø8 washer Ø8 030502005 Federscheibe Ø8 spring washer Ø8 030201063 Zylinderkopfschraube M8x20 SHCS M8x20 0520129270 Luftventil Abdrücker Bead Breaker Air Valve 020203064 Anschluss G1/4“ - Ø10 Fitting G1/4“- Ø10 020203072 Anschluss G1/4“ - Ø8 Fitting G1/4“- Ø8 0530106048 Anschlag Abdrücker Cylinder retaining bush 030501003 Unterlegscheibe Ø5 washer Ø5 030502003 Unterlegscheibe Ø5 washer Ø5

030201366 Zylinderkopf-Schraube M5x16

Cross recessed pan head screw

M5x16 030201043 Schaltwinkel M6x16 SHCS M6x16 030502004 Unterlegscheibe Ø6 washer Ø6 030501004 Unterlegscheibe Ø6 washer Ø6 0530106040 Abdeckung Führung Foot Pedal Cam Cover 030201044 Zylinderkopfschraube M6x20 SHCS M6x20 030502004 Unterlegscheibe Ø6 washer Ø6 030501004 Unterlegscheibe Ø6 washer Ø6 020601079 Führung control cam

0530106039 Feder links

Foot Pedal Cam Leaf Spring

(Left)

´02-67

´02-68 ´02-69 ´02-70 ´02-71

´02-72

´02-73 ´02-74 ´02-75 ´02-76 ´02-76

RFS0698

RVB0975 RVB0976 RAS0004

0530106042 Feder rechts

030301054 Sicherungsmutter M8 1 lock nut M8 030507001 Sattelscheibe Ø8 saddle washer Ø8 030501005 Unterlegscheibe Ø8 washer Ø8 020601080 Nockenstift Foot Pedal Cam Link

030204002 Kreuzschlitz-Schraube ST2.9x9.5

020101012 Kabelverschraubung Cable Holder 0530106041 Luftventil small air valve 0530106032 Luftventil small air valve Anschlag für Drehwendeschalter Stop for rotary switch Verlängerung Fußpedal

(right)

Cross recessed pan head

tapping screw ST2.9x9.5

Manufacturer ATH-Heinl GmbH & CO.KG

- 52 -

Drehteller / Turntable

Description

# ATH # Referenz Beschreibung ´03-00 RDT0003 0520103150 Drehteller komplett mit Zylinder (C) Turntable Assembly (C) ´03-01 RDT0001 0530103300 Drehteller Turntable Unit ´03-01-01 RDT0002 0520129520 Drehteller komplett Turntable assembly ´03-02 RSZ0787 0520112030 Spannzylinder Jaw Clamp Cylinder ´03-02-01 020203011 Anschluss G1/8” Ø8 Fitting G1/8” Ø8 ´03-02-02 RZD8000 0530112003 Zylinderdeckel Small front cylinder cover ´03-02-03 ROR0306 020501003 O-Ring Ø25x3.1 O-ring Ø25x3.1 ´03-02-04 020503002 Begrenzer 4x2 Orientation belt 4x2 ´03-02-05 0530112017 Doppelkopfschraube Double-headed bolt ´03-02-06 030301250 Mutter M8 Nut M8 ´03-02-07 RKO8000 0530112005 Kolben Aluminium piston ´03-02-08 030502007 Unterlegscheibe Ø12 washer Ø12 ´03-02-09 030301138 Mutter M12 nut thin M12

´03-02-10 RZD8001 0530112001

Zylinderdeckel mit Durchführung Kolbenstange

Small Rear Cylinder Cover

´03-02-11 020203070 T-Verbindung Ø8-Ø8-Ø8 Tee fitting Ø8-Ø8-Ø8 ´03-02-12 020203032 Bolzen G1/8” Ø8 banjo bolt G1/8” Ø8 ´03-02-13 ROR0307 020501005 O-Ring Ø75 x 2.65 O-ring Ø75 x 2.65 ´03-02-15 RDD1118 020501006 O-Ring Ø75 x 5.7 O-ring Ø75 x 5.7 ´03-02-16 RDR1138 020501002 O-Ring Ø16 x 2.4 O-ring Ø16 x 2.4 ´03-02-17 RKS8000 0530112019 Kolbenstange Jaw clamp cylinder rod

Manufacturer ATH-Heinl GmbH & CO.KG

- 53 -

´03-02-18 0530112018 Zylinderrohr small cylinder body

0530103006

Jaw Clamp Inner Adjustment

´03-02-19 RYR0300 020502002 V-Dichtung Ø32x20x6 Y-ring Ø32x20x6 ´03-03 RKA0003 020601020 Kunststoffabdeckung Klein Small Cylinder Cover ´03-04 030604005 Sprengring Ø12 Snap ring A Ø12 ´03-05 RKF0003 0530103301 Primäre Spannklauenführung Jaw clamp cylinder bracket ´03-06 RDS0002 0530103004 Beilagscheibe Square turntable link pad ´03-07 RSG0001 0530113015 Gelenkarm Square Turntable Link ´03-08 RMB0005

Metallbuchse Metal Bushing ´03-09 030502007 Unterlegscheibe Ø12 washer Ø12 ´03-10 030101261 Sechskant-Schraube M12x50 HHB M12x50 ´03-12 030604058 Sprengring Ø65 Snap ring A Ø65 ´03-13 030501007 Unterlegscheibe Ø12 washer Ø12 ´03-15 RSG0002 0530113016 Aufnahme Spanngelenk Square Turntable ´03-15-01 RSG0003 0520113020 Spanngelenk komplett Square Turntable assembly ´03-16 RSP0001 0530113017 Distanzhülse Aufnahme Spanngelenk Square Turntable Spacer ´03-17 RSB0001 0530103022 Press Stift Spanngelenk Square Turntable Press Pin ´03-18 RKF0002 0530103252 Sekundäre Spannklauenführung slide guard board ´03-19 RDS0003 0530103049 Beilagscheibe Slide Shim Adjustment ´03-20 030101260 Sechskant-Schraube M12x25 hexagon bolt M12x25 ´03-21 030903056 Splint Ø4x16 cotter Ø4x16 ´03-22 RKA0004 020601021 Kunststoffabdeckung groß Large Cylinder Cover ´03-23 RSK0001 0530103363 Spannklaue jaw clamp ´03-24 RSB0009 020601051 Kunststoffabdeckung Spannklaue jaw clamp cover set ´03-27 RFS0002 0530103362 Aufnahme Spannklaue Jaw clamp support ´03-27-01 RSK0003 0520129850 Spannklaue komplett jaw clamp slide ´03-28 0530103365 Schraube M10x1 made to order screw M10x1

´03-29 RSB0003 0530103097 Innen Pin Einstellung Spannklaue

Jaw Clamp Inner Adjustment

Pin1 ´03-30 020701016 Feder sping1 ´03-31 RGB0002 0530103096 Griff Einstellung spannklaue clamp support adjust knob

´03-32 RFB0005 0530103094 Befestigung Einstellung Spannklaue

Knob1 ´03-33 RGS0001 0530103255 Gleitstück Jaw Clamp slide ´03-42 RSK0002 0520129075 Drehteller komplett Square Turntable Assembly

Manufacturer ATH-Heinl GmbH & CO.KG

- 54 -

Druckluftverteiler / Air distributor

# ATH # Referenz Beschreibung

Description ´04-01 RLV0977 0520114010 Druckluftverteiler komplett Rotary Joint Block ´04-02 020203011 Anschluss Ø8 - G1/8“ Fitting Ø8 - G1/8“

´04-03 030204001 Kreuzschlitz-Schraube ST2.9x6.5

Cross recessed pan head taping

screw ST2.9x6.5 ´04-04 RLV0978 020601028 Druckluftverteiler Innere Führung Rotary Joint Block Inner Piece ´04-05 ROR8005 020501004 O-Ring Ø60x2.65 O-ring Ø60x2.65 ´04-06 RLV0979 020601029 Druckluftverteiler äußere Führung Rotary joint block outer piece

Manufacturer ATH-Heinl GmbH & CO.KG

- 55 -

Getriebe / Gearbox

Manufacturer ATH-Heinl GmbH & CO.KG

- 56 -

Tab 14x9x40

Tab 6x6x20

# ATH # Referenz Beschreibung

´05-01 ´05-02 ´05-03 ´05-04 ´05-05 ´05-06 ´05-07 ´05-08 ´05-09 ´05-10 ´05-11 ´05-12 ´05-13 ´05-14 ´05-15 ´05-16 ´05-17 ´05-18 ´05-19 ´05-20 ´05-21

RGK0895 0520105020 Getriebe komplett (B) transmission assembly (B) RGO2000 0530105010 Öl-Schraube oil block RGG0001 0530105001 Oberes Getriebegehäuse reducer casing 030201065 Zylinderkopf-Schraube M8x30 SHCS M8x30 RKL0879 030802004 Kugellager 6010 BB roller 6010 RGA2000 0530105003 Antriebsachse vertical axes 030701095 Riegel 14x9x40 RGR2000 0530105062 Getrieberad worm gear 020101011 Dichtung 45x8 oil block 45x8 RLB2000 030810001 Kegelrollenlager 7205 Cone roller bearing 7205 RSW2000 0530105009 Schneckenwelle worm rod 030701026 Lager 6x6x20 0530105007 Beilagscheibe Worm pressure pad 030201062 Zylinderkopf-Schraube M8x16 SHCS M8x16 030502005 Beilagscheibe Ø8 washer Ø8 RKS0001 0530105008 Riemenrad big belt pulley 020101010 Dichtung Ø45x25x10 oil seal Ø45x25x10 RGG0002 0530105006 Unteres Getriebegehäuse reducer end cover 030301002 Mutter M8 1hex nut M8 RKL0880 030802003 Lager 6208 BB roller 6208 030604043 Sprengring Ø50 Snap ring A type Ø50

Description

Manufacturer ATH-Heinl GmbH & CO.KG

- 57 -

Motor mit Halter / Motor with support

Manufacturer ATH-Heinl GmbH & CO.KG

- 58 -

Description

# ATH # Referenz Beschreibung ´06-01 RMO6001 020401008 Motor 400V / 0.75kw / 50HZ Motor 400V / 0.75kw / 50HZ ´06-02 RMH0001 530118008 Motorhalterung Motor base unit weldment (C) ´06-03 RKR0001 0530118001 Keilriemenrad Motor Pulley ´06-04 30202280 Innensechskant-Schraube M8x12 Inner hex set screw M8x12 ´06-05 RBG0001 20401025 Beilagscheibe Gummi dick Rubber washer ´06-06 RBG0002 020401027 Beilagscheibe Gummi Rubber washer ´06-07 030101366 Sechskant-Schraube M8x35 Inner hex set screw M8x35 ´06-08 30301054 Kontermutter M8 1Locknut M8 ´06-09 RKR0717 020403002 Keilriemen A610 V Belt A610 ´06-11 030501006 Unterlegscheibe Ø10 Washer Ø10 ´06-12 030501106 Unterlegscheibe Ø10 Washer Ø10 ´06-13 030301107 Mutter M10 1hexnut M10 ´06-14 30301055 Kontermutter M10 1Lock nut M10

Manufacturer ATH-Heinl GmbH & CO.KG

- 59 -

Montiersäule / Mounting tower

Manufacturer ATH-Heinl GmbH & CO.KG

- 60 -

# ATH # Referenz Beschreibung

´07-01 ´07-02 ´07-03 ´07-04 ´07-05 ´07-06 ´07-07 ´07-08 ´07-09 ´07-10 ´07-11 ´07-12 ´07-13 ´07-14 ´07-15 ´07-16 ´07-17 ´07-18 ´07-19 ´07-20 ´07-21 ´07-22

´07-23

´07-24 ´07-25 ´07-26 ´07-27 ´07-28 ´07-29 ´07-30 ´07-31 ´07-32 ´07-33 ´07-34 ´07-35 ´07-36 ´07-37

´07-38

´07-39 ´07-40 ´07-41

030201044 Zylinderkopfschraube M6x20 SHCS M6x20 RAM0001 020601095 Innere Kunststoffabdeckung Inner Tilt Tower Cover (grey) 030501107 Beilagscheibe Ø12 washer Ø12 030301056 Sicherungsmutter M12 1lock nut M12 RMB0006 0530102227 Gehärtete Metallbuchse Tapered Metal Bushing RAM0002 0530102416 Steckachse Tilt Tower Pivot Pin RGW2000 0530102230 Gewindestange Threaded Rod RFK2000 020701021 Feder Spannscheibe Rear Lock Plate Slick lock 030501005 Unterlegscheibe Ø8 Washer Ø8 030301106 Selbstsichernde Mutter M8 1hex nut M8 RKA0741 020601097 Hintere Kunststoffabdeckung Real Lock Cylinder Cover (grey) 030301054 Sicherungsmutter M8 1lock nut M8 030201043 Zylinderkopfschraube M6x16 SHCS M6x16 030502004 Unterlegscheibe Ø6 washer Ø6 REA0001 0530102443 Anschlagscheibe Horizontal Slide Stop 030301055 Sicherungsmutter M10 1lock nut M10 RMB0002 0530102440 Buchse hintere Spannscheibe Rear Lock Plate Bushing RKP0002 0530102200 Horizontale Spannscheibe Horizontal Shaft Locking Plate RGW2001 0530102426 Gewindestange Threaded Rod RFL0001 020601098 Führung Luftleitung Air Line Guard RFR0001 0530102228 Rolle für Ausleger Horizontal Arm Roller 030301106 Selbstsichernde Mutter M8 1nut M8

030202031 Innen-Sechskant-Schraube M8x40

030904129 Stift Ø8x40 Straight pin Ø8x40 RMT0001 0530102954 Montageturm Tower unit weldment 030301137 Mutter M10 thin nut M10 030101085 Sechskant-Schraube M10x30 HHB M10x30 RMT0002 0530102950 Montageturm-Aufnahm Vertical Arm Base (A) 030904150 Stift Ø6x40 Straight pin Ø6x40 030101085 Sechskant-Schraube M12x30 HHB M12x30 030301004 Mutter M12 nut M12 030101085 Sechskant-Schraube M10x30 HHB M10x30 030301055 Sicherungsmutter M10 1lock nut M10 RGP0001 020101057 Gummi-Anschlag Tilt Tower Rubber Shock 030301054 Sicherungsmutter M8 1lock nut M8 030501005 Unterlegscheibe Ø8 washer Ø8 RAM0003 020601177 Abdeckung Montageturm Tilt tower guard board (grey)

030201625 Kreuzschlitz-Senkkopf-Schraube M6x8

RHR2000 0530102444 Haken Turbo blast hook 030301106 Mutter M8 1hexnut M8 RMT0003 0520102320 Montageturm komplett shaft part (B)

Description

Inner hexangular set screw M8x40

Cross recessed countersunk head screws M6x8

Manufacturer ATH-Heinl GmbH & CO.KG

- 61 -

Montageturm Ausleger / Mounting arm

Manufacturer ATH-Heinl GmbH & CO.KG

- 62 -

# ATH # Referenz Beschreibung

´08-01 ´08-02 ´08-03 ´08-04 ´08-05 ´08-06 ´08-07 ´08-08 ´08-09

´08-10

´08-11 ´08-12 ´08-13 ´08-14

´08-15

´08-16 ´08-17 ´08-18 ´08-19 ´08-20 ´08-21 ´08-22 ´08-23 ´08-24 ´08-25 ´08-26 ´08-27 ´08-28 ´08-29 ´08-30 ´08-31 ´08-32

030201083 Zylinderkopfschraube M10x25 SHCS M10x25 RHG0002 020601063 Abdeckung Sechskantstange Hex shaft cap 030301055 Sicherungsmutter M10 1lock nut M10 030501006 Unterlegscheibe Ø10 washer Ø10 RKP0003 0530102439 Spannscheibe vertikal Vert Shaft Locking Plate 030201044 Zylinderkopfschraube M6x20 SHCS M6x20 030201044 Zylinderkopfschraube M6x20 SHCS M6x20 RKA0740 020601092 Abdeckung Druckzylinder Hex Shaft Lock Cover (grey) 030201046 Zylinderkopfschraube M6x30 SHCS M6x30

020601093 Distanzstück

030501004 Unterlegscheibe Ø6 Washer Ø6 030201023 Zylinderkopfschraube M5x12 SHCS M5x12 RAG0662 020101008 Gummi Anschlag duck head cover RSS0742 020601145 Schleifstück hinten Duck head Insert

030202071 Innen-Sechskant-Madenschraube M12x16

RSS0741 020601054 Schleifstück vorne Roller Insert RMK0001 0530102048 Montagekopf duck head (B) RSS0743 0530102145 Innen-Sechskant-Madenschraube tighten screw 0530102020 Beilagscheibe Duck head Insert 030502006 Unterlegscheibe Ø10 washer Ø10 030201082 Sechskant-Schraube M10x20 HHB M10x20 RSF0010 020701014 Feder Hex Shaft Spring 030101153 Sechskant-Schraube M12x25 HHB M12x25 030301108 Mutter M12 1hex nut M12 RVA0001 0530102711 Ausleger Horizontal arm unit (A) RSS0003 0530102793 Sechskantstange Hex shaft 030201042 Zylinderkopfschraube M6x20 SHCS M6x20 RAG0001 020601148 Anschlag Rear Lock Plate Bushing 030201066 Zylinderkopfschraube M8x35 SHCS M8x35 030501005 Unterlegscheibe Ø8 washer Ø8 030301054 Sicherungsmutter M8 1lock nut M8 RVA0002 0520109430 Ausleger komplett cross arm part (B)

Description

Hex Shaft Lock Cover Bushing

Inner hexangular set screw M12x16

Manufacturer ATH-Heinl GmbH & CO.KG

- 63 -

Schwenkzylinder / Tilting cylinder

Manufacturer ATH-Heinl GmbH & CO.KG

- 64 -

Description

Zylinderabdeckung mit

# ATH # Referenz Beschreibung ´09-01 RNZ0758 0520117050 Schwenkzylinder komplett Tilt Back Cylinder

´09-01-01 RZD8002 0530117020

Aussparung für Kolbenstange

Cylinder Front Flange

´09-01-02 020501003 O-Ring Ø25x3.1 O-ring Ø25x3.1 ´09-01-03 020502002 V-Dichtung Ø32x20x6 Y-ring Ø32x20x6 ´09-01-04 RKS8001 0530117023 Kolbenstange Ø20x263 Cylinder Piston Shaft Ø20x263 ´09-01-05 0530117016 Zylinderrohr146mm Tilt Tower Cylinder 146mm ´09-01-06 0530112005 Kolben aluminium piston ´09-01-07 020501002 O-Ring Ø16x2.4 O-ring Ø16x2.4 ´09-01-08 030301138 Selbstsichernde Mutter M12 hex nut thin M12 ´09-01-09 020203011 Anschluss G1/8“ - Ø8 Fitting G1/8“- Ø8 ´09-01-10 RZD8003 0530117015 Zylinderabdeckung Tilt Tower Cylinder Rear Plate ´09-01-11 020501005 O-Ring Ø75x2.65 O-ring Ø75x2.65 ´09-01-12 030502007 Unterlegscheibe Ø12 Washer Ø12 ´09-01-13 020501006 O-Ring Ø75x5.7 O-ring Ø75x5.7 ´09-01-14 030301136 Selbstsichernde Mutter M8 hex nut thin M8 ´09-01-15 0530117018 Doppelseitige Schraube Tilt Back Cylinder Bolt ´09-01-16 0530117038 Lager JH1-B2010 Bearing JH1-B2010 ´09-01-17 0530117039 Anschluss G1/8“ - Ø8 Fitting G1/8“- Ø8 ´09-01-18 030502005 Unterlegscheibe Ø8 washer Ø8

Manufacturer ATH-Heinl GmbH & CO.KG

- 65 -

Druckdose vertikal / Small pneumatic cylinder vertical

# ATH # Referenz Beschreibung

´10-01 RDO0969 0520110010 Druckdose vertikal komplett

Description Vertical Shaft Lock Cylinder

Assembly (A) ´10-02 020203071 T-Verbindung G1/8“ - Ø6 Tee joint union G1/8“- Ø6 ´10-03 020601091 Grundkörper Arm Lock Cylinder Base ´10-04 030501004 Unterlegscheibe Ø6 Washer Ø6 ´10-05 ROR8000 020501022 O-Ring Ø8x1.9 O-ring Ø8x1.9 ´10-06 030201048 Zylinderkopfschraube M6x40 HHB M6x40 ´10-07 RYR8000 020502009 V-Dichtung Ø60x47x7 Y-ring Ø60x47x7 ´10-08 0530102432 Kolben Druckdose Arm Lock Cylinder Piston

Manufacturer ATH-Heinl GmbH & CO.KG

- 66 -

Druckdose horizontal / Small pneumatic cylinder horizontal

# ATH # Referenz Beschreibung

´11-01 ´11-02 ´11-03 ´11-04 ´11-05 ´11-06 ´11-07 ´11-08

RDO0969 0520110030 Druckdose horizontal komplett Horizontal Arm Lock Cylinder 020203038 Anschluss G1/8“ / Ø6 Fitting G1/8“/ Ø6 020601091 Grundkörper Arm Lock Cylinder Base 030501004 Unterlegscheibe Ø6 Washer Ø6 ROR8000 020501022 O-Ring Ø8x1.9 O-ring Ø8x1.9 030201048 Zylinderkopfschraube M6x40 SHCS M6x40 RYR8000 020502009 V-Dichtung Ø60x47x7 Y-ring Ø60x47x7 0530102432 Kolben Druckdose Arm Lock Cylinder Piston

Description

Manufacturer ATH-Heinl GmbH & CO.KG

- 67 -

Handgriff / Handle valve

´12-01

´12-02

´12-03

# ATH # Referenz Beschreibung

Description

RHG0734 0520111010 Handgriff mit Ventil komplett Locking Valve Assembly 020203019 Schnellkupplung G1/8“ - Ø6 Quick union G1/8“- Ø6 020601050 Distanzstück Locking Valve O-Ring Spacer

´12-04 ´12-05 ´12-06 ´12-07 ´12-08

ROR8001 020501023 O-Ring Ø8x2.65 O-ring Ø8x2.65 RVS8002 0530102442 Ventil Schaft Locking Valve Shaft 0530102240 Ventil Schaft Führung Locking Valve coat RHK8001 020601094 Ventil Schaft Knopf Locking Valve Button RHG8000 020601124 Handgriff Locking Valve

Manufacturer ATH-Heinl GmbH & CO.KG

- 68 -

Abdrücker / Bead breaker arm

Manufacturer ATH-Heinl GmbH & CO.KG

- 69 -

0520104400

# ATH # Referenz Beschreibung

Description ´13-01 RAS0006 020601198 Kunststoffschutz Abdruck-Schaufel Bead Breaker Blade Cover (C) ´13-02 RAS0007 0530104016 Abdeckung für Kunststoffschutz Bead Breaker Blade Fix Cover ´13-03 030201041 Zylinderkopf-Schraube M6x10 SHCS M6x10 ´13-04 RHG0001 020601023 Handgriff für Abdrücker Bead Breaker Blade Handle ´13-05 RSA0004 0530104505 Abdrückschaufel Bead Breaker Blade ´13-06 030201171 Zylinderkopf-Schraube M14x95 SHCS M14x95

´13-07 RSA0002 0530104040 Aufnahme für Abdrückschaufel

Big bead breaker revolving

shaft ´13-08 030301057 Kontermutter M14 1lock nut M14 ´13-09 RBK0001 0530104222 Bolzen zur Aufnahme der Kolbenstange Bead Breaker Arm Pivot Pin ´13-10 030301058 Kontermutter M16 1lock nut M16 ´13-11 RAS0003 0530104270 Achsschenkel-Abdrücker Bead Breaker Arm ´13-12 030501104 Unterlegscheibe Ø6 Washer Ø6 ´13-13 030502004 Unterlegscheibe Ø6 Washer Ø6 ´13-14 030201041 Zylinderkopf-Schraube M6x10 SHCS M6x10 ´13-15 RSA0003

Abdrücker komplett 522universal shovel part (H) ´13-16 030507004 Zahnscheibe Ø14 wave washer Ø14 ´13-17 030201073 Zylinderkopf-Schraube M8x85 SHCS M8x85 ´13-18 030303002 Hutmutter M8 Acorn nut M8

´13-19 RES0003 0530104500 Einklemmschutz am Abdrücker

Directional Pedal Assembly Bracket

´13-20 REF0001 0530104506 Feder für Einklemmschutz am Abdrücker Press Spring

Manufacturer ATH-Heinl GmbH & CO.KG

- 70 -

Zylinder für Abdrücker / Bead breaker cylinder

Manufacturer ATH-Heinl GmbH & CO.KG

- 71 -

Description

Schnellentlüftung für

Zylinder für

Schnellentlüftung für

Zylinder für

# ATH # Referenz Beschreibung

´14-00 RAZ0971 0520117330

Zylinder für Abdrücker komplett 185

Bead breaker cylinder 185

´14-01 030301054 Kontermutter M8 Lock nut M8

´14-02 RSE1209 0520116020

´14-03 RZD8004 0530107275

Abdrücker hinten Zylinderdeckel für Abdrücker ohne Aussparung Kolbenstange

Flow Control Valve (B)

rear end cover

´14-04 ROR8002 020501038 O-Ring Ø180x2.65 O-ring Ø180x2.65 ´14-05 030301218 Mutter M18x1.5 hex nut M18x1.5 ´14-06 0530107277 Zylinderrohr Aluminium cylinder body ´14-07 RKO8001 0530107276 Kolben Zylinder für Abdrücker piston ´14-08 RYR8001 020502015 V-Dichtung Ø185x173 Y-ring Ø185x173 ´14-09 ROR8003 020503004 O-Ring Ø180x5.7 O-ring Ø180x5.7

´14-10 RKS8003 0530107270

Kolbenstange Zylinder für Abdrücker

big cylinder piston rod

´14-11 RYR8002 020502016 V-Dichtung Ø25x20x4 Y-ring Ø25x20x4 ´14-12 ROR8004 020501039 O-Ring Ø26x3.1 O-ring Ø26x3.1 ´14-13 030818005 Kupfer-Lager Ø23xØ20x20 oil less bearing Ø23xØ20x20 ´14-14 RAR8000 020504005 Abstreifring Ø30xØ20x7 Seal ring Ø30xØ20x7 ´14-15 030603002 Innen-Sicherungsring Ø32 I Snap ring Ø32

´14-16 RZD8005 0530107272

Deckel Zylinder für Abdrücker mit Aussparung Kolbenstange

front cover weldment

´14-17 0530107271 Sechskant-Schraube HHB ´14-18 020203039 Anschluss Ø10 - G1/4" Banjo bolt Ø10 - G1/4"

´14-19 RSE1210 0520116050

Abdrücker vorne

Flow Control Valve (E)

Manufacturer ATH-Heinl GmbH & CO.KG

- 72 -

Reifenfüller / Tire filler

# ATH # Referenz Beschreibung

Description ´15-01 RRF0715 020207001 Reifenfüller Inflation Gun ´15-02 RSR8000 020208001 Schlauch Ø8 - Ø5 Coiled Hose Ø8 - Ø5 ´15-03 RRF8001 0520119010 Reifenfüller komplett Common air gun assembly

Manufacturer ATH-Heinl GmbH & CO.KG

- 73 -

Druckluftwartungseinheit / Air maintenance unit

Air regulator assembly

´16-08

020201005

Wasser

Behälter

Water cup

´16-09

020201012

Barometer

# ATH # Referenz Beschreibung

´16-01 030201002 Schraube M4x8 Screw M4x8 ´16-02

´16-03

´16-04

RBW0001

RWE8000

RWR8000

´16-05 020203002 T-Verbindung G1/4“ - Ø8 - G1/4“ Tee G1/4“- Ø8 - G1/4“ ´16-06 020203025 Anschluss Ø10 - G1/4“ Fittings Ø10 - G1/4“ ´16-07

´16-10

RWO8001 RWF8001 RMA8000 RWO8002

´16-11 020203013 Anschluss Ø8 - G1/4“ Lock fittings Ø8 - G1/4“

Description

0530108001 Halterung Bracket

0520108310 Druckluftwartungseinheit DFC-2010A

DFC-2010A

020201006 Druckregelschraube Atomized lubricator

020201004 Öl-Behälter Oil cup

Manometer

020201011 Zerstäubungsöler Atomized lubricator

Manufacturer ATH-Heinl GmbH & CO.KG

- 74 -

10.0 NOTES

Manufacturer ATH-Heinl GmbH & CO.KG

- 75 -

Manufacturer ATH-Heinl GmbH & CO.KG

- 76 -

ATH-Heinl M72 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual