Atec PT868 User Manual

meter expands its use to include many fluids with entrained solids and gas bubbles. To extend the benefits of the transit-time method to more difficult applica­tions, the PT868 uses a patented acoustic signal-coding tech­nique that greatly increases its signal-to-noise ratio. This allows the PT868 to make accurate, drift-free flow measurements in many two-phase flows contain­ing gas bubbles, liquid droplets, or entrained solids where con­ventional transit-time meters fail.
M
ODEL
PT868R W
ITHNEW
T
RANSFLECTION
M
ODE
.
The new PT868R is a dual-mode flowmeter featuring both transit­time and TransFlection mode flow metering. Panametrics’ new TransFlection ultrasonic flow metering technology is available exclusively from Panametrics. This patented technique was devel­oped for flow measurements in multiphase fluids such as raw sewage, sludge, slurries, tar sands, oil-water-gas mixtures, acousti­cally attenuating liquids, and other demanding applications.
D
UAL-CHANNEL
M
ODEL
2PT868.
The TransPort 2PT868 flowmeter is also available as a two-channel model for flow applications requiring two simul­taneous flow measurements with
one meter. The two measure­ment points can be on different pipes, or at two locations on the same pipe. Either clamp-on or wetted transducers can be used at either location. The dual­channel TransPort flowmeter can also be set-up for two-path flow measurement at a single location for enhanced accuracy. No matter how its used, this model continuously measures the selected flows on both channels, as well as the sum, the difference, and the average of those two channels.
T
RANSPORTFLOWMETER
O
PTIONS
, A
CCESSORIES
A
NDSPECIFICATIONS
.
The TransPort PT868 Portable Liquid Flowmeter is a complete port­able ultrasonic flow metering system with options and acces­sories to meet all your flow metering needs. Its the only ultrasonic flowmeter that is avail­able with two built-in measure­ment technologies, the standard transit-time mode and the optional TransFlection
®
mode, to cover the spectrum from ultra­clean water to difficult multi­phase flow applications. Other options and accessories include: single-channel and two-channel models; a variety of wetted and clamp-on transducers, clamping fixtures and flowcells; resistance temperature devices (RTDs) and other accessories for energy flow measurement; an ultrasonic pipe-wall thickness transducer; a thermal printer with accessories; custom PC-interface software; and a variety of power supplies and accessories.
S
TANDARD
M
ODEL
PT868
W
ITHTRANSIT-TIMEMODE
.
The standard PT868 comes con­figured for single-channel, transit­time mode flow metering. Transit­time is a very versatile method that is suitable for most clean liquids, and the TransPort flow-
The TransPort flowmeter is the smallest, lightest, full-featured transit-time flowmeter available.
TRANSPORT®PT868 FLOWMETER
OPTIONS AND SPECIFICATIONS
The PT868, The Ultimate Portable Liq
F
LOWTRANSDUCERS
,
C
LAMPINGFIXTURES
, A
ND
F
LOWCELLS
.
With over 20 years experience in ultrasonic flow measurement, Panametrics has what you need for virtually any flow measurement appli­cation. The TransPort flowmeter can be used with all Panametrics ultrasonic liquid flow transducers, clamping fixtures and flowcells.
A wide variety of clamp­on and wetted transducers are available with different operat­ing frequencies, materials of construction, operating temper­atures, sizes, area classifications (standard or hazardous), and operating principles (e.g., shear wave and longitudinal wave) to meet your requirements.
To hold clamp-on trans­ducers in contact with the pipe, a variety of clamping fixtures are available to accommodate different pipe and transducer sizes, and the desired fixture attachment method (e.g., chain; metal strap; VELCRO
®
straps; and magnetic, bolt-on, or weldable steel yoke with metal banding). Our universal clamping fixture includes ruled slide-tracks to simplify transducer spacing for accurate flow meas­urements. Theres even a special small-pipe clamping fixture with miniaturized transducers to
simplify the flow measurements on
1
/2- to 2-inch lines.
The TransPort PT868 flow­meter can also be used with flowcells or spool-pieces precision-machined pipe sec­tions with wetted transducers already in placefor improved accuracy or special situations such as flow measurement in very small tubing (e.g.,
1
/8 inch).
For wetted transducer accuracy with portability, Pan-Adapta
®
precision-machined pipe plugs can be threaded into pipe couplings or tees, letting you install and remove wetted trans­ducers without interrupting the process or emptying the pipe.
Please contact Panametrics for assistance in choosing the best transducers, fixtures, or flowcells for your application.
O
PTIONALENERGY
M
EASUREMENTEQUIPMENT
.
The TransPort flowmeter com­bines proven ultrasonic flow measurement with precise RTD temperature measurement to determine the energy flow rate in liquid heating and cooling systems. The TransPort flowmeter, with optional energy equipment, extends the benefits of ultrasonic flow measurement to energy measurement. These benefits include measurement of flow
Dual RTD transmitter and RTDs.
Small-pipe clamping fixture with nonintrusive transducers ensures no leaks, corrosion or contamination.
and temperature without pipe penetration for pipes from
1
/2 to
200 inches in diameter with liquid temperatures from –20°C to 260°C. The TransPort flow- meter is designed for energy measurement in water and water/glycol systems. Consult Panametrics for use with other liquid systems.
Every TransPort flowmeter comes equipped with a built-in 16-V supply for loop-powered RTD temperature sensors, as well as all necessary circuitry and software to make energy flow rate measurements. To com­plete the system, Panametrics offers a variety of optional com­ponents. These include clamp­on and wetted RTD temperature sensors and a dual RTD trans­mitter that directs loop power from the TransPort flowmeter to the RTDs. This transmitter accepts raw RTD inputs and provides 4- to 20-mA temperature inputs back to the TransPort flowmeter. These components can be purchased separately, or as part of a turnkey solution.
O
PTIONALPIPEWALL
T
HICKNESSGAGE
T
RANSDUCER
.
Pipe-wall thick­ness is a critical parameter used by the TransPort flowmeter for clamp-on flow measure­ments. The more accurately the pipe-wall thickness is known, the more accurate the flow meas­urements can be. Panametrics offers a thickness gage option that allows accurate wall thick­ness measurement from outside the pipe. The thickness gage option includes an ultrasonic thickness transducer, transducer cable, metric or nonmetric calibration block, and a bottle of transducer couplant.
Just plug the thickness transducer cable into the flow transducer inputs and you are ready to make wall thickness measurements. Enter a pipe material into the TransPort flow­meter, spread a small amount of couplant onto the pipe, place the tip of the transducer on the pipe surface, and the TransPort flowmeter automatically displays the wall thickness. Its that easy!
O
PTIONALTHERMAL
P
RINTERANDACCESSORIES
.
When you need a permanent record of your work, live meas­urements, logged data, and site parameters can be sent to a variety of printers by con­necting the printer directly to the RS232 serial communica­tions port of the TransPort flow­meter. Data can be printed in tabular “numeric” format or in graphic strip chart format. The TransPort flowmeter supports the SEIKO
®
Instruments DPU-411
Type II Thermal Printer, EXTECH
®
Instruments MiniSerial Printer 42, KODAK
®
Diconix 150 Plus (with
serial interface option), SYNTEST
®
Corporation SP410 Miniature Thermal Printer, and EPSON
®
printers or printers with com­patible command sets.
For your convenience,
the SEIKO
®
Instruments DPU-411 printer complete with recharge­able battery pack, paper, and printer cable is available directly
from Panametrics. Other avail­able options include: serial­parallel converters for use with parallel printers; 6-ft and 12-ft cables with the TransPort flow­meter connector and 25-pin male “D-style” connector (com- patible with most printers); 5-roll packs of thermal paper; and replacement battery packs for the DPU-411.
O
PTIONALINSTRUMENT
D
ATA
M
ANAGER
TM
PC-I
NTERFACE
S
OFTWAREPACKAGE
.
Instrument Data Manager (IDM) software is a custom package developed by Panametrics to link your TransPort flowmeter to your PC. IDMs pop-up menus make it easy to upload site or calibration data from the flow­meter for verification or storage. Stored site and calibration data can also be downloaded to one or more flowmeters, thus eliminating the need to pro­gram multiple flowmeters. With IDM, live measurements or logged data may be viewed or graphed on your PC monitor
The TransPort flowmeter with optional pipe wall thickness gage transducer.
TransPort flowmeter linked to PC with Instrument Data Manager software.
uid FlowmeterFrom Panametrics.
and stored in PC memory. You can also export data to spreadsheets, word processors, database management, or other software packages for graphing, reporting, or for fur­ther analysis. In addition, since it provides access to virtually all TransPort flowmeter keyboard functions, IDM lets you operate your flowmeter remotely from your PC. See the IDM data sheet for details.
O
PTIONALPOWERSUPPLIES
A
NDACCESSORIES
.
Every TransPort flowmeter comes with a built-in rechargeable battery pack and a charger/power supply for AC power operation and recharging. Three charger/ power supplies, each with a LEMO
®
connector (to the Trans­Port flowmeter), are available: 100 to 130 VAC with American wall plug; 200 to 260 VAC with European wall plug, and 240 VAC with U.K. wall plug. An external battery pack, with a 120- or 240-VAC charger, power cable, and carrying case is available for long-term battery operation. In addition, an external battery charger, the FC-12, is available to charge a separate spare battery pack in two to three hours.
The TransPort Flowmeter
Offers Two Modes To Ensure
Accurate Measurements.
The TransPort Flowmeter is the only ultrasonic flowmeter available with two measure­ment technologies built-in so you can measure flow in fluids from ultraclean water to aerated liquids, oil-water­sand mixtures, and even raw sewage.
The transit-time tech­nique uses a pair of trans­ducers with each transdu­cer sending and receiving coded ultrasonic signals through the fluid. When the fluid is flowing, signal transit time in the downstream direction is shorter than in the upstream direction; the difference between these transit times is proportional to the flow velocity. The Trans­Port flowmeter measures this time difference and uses programmed pipe param-
TransFlection flow measurement technique.
eters to determine flow rate and direction.
The TransFlection tech­nique also uses two ultra­sonic transducers, but that’s where the similarity to the transit-time technique ends. TransFlection mode uses one transducer to shoot thou­sands of grouped ultrasonic pulses in very rapid succes­sion. The pulses bounce off scatterers in the fluid (bub­bles, solids, or liquid droplets) and are received by the other transducer. Each re­ceived pulse group repre­sents a “snapshot” of the flow. By comparing all snapshots, objects that do not appear to move with the flow are averaged out of the meas­urement of the TransPort flowmeter then determines flow rate and direction by analyzing the movement of the remaining objects in successive snapshots.
SEIKO®DPU-411 Type II printer.
Transit-time flow measurement technique.
Flowmeter Transducers
Fluid Flow
Ultrasonic Signal Path
Flowmeter Transducers
Fluid Flow
Ultrasonic Signal Path
Energy Accuracy:
The accuracy of the energy
measurement is a combi­nation of the accuracy of the associated flow and temperature measurements.
Transit-Time Mode:
1% of reading typical for
calibrated systems.
TransFlection Mode:
2% of reading typical for
calibrated systems.
Fluid Types:
Transit-Time Mode:
Acoustically conductive fluids,
including most clean liquids and many with entrained solids or gas bubbles. Maxi­mum void fraction depends on transducer, interrogation carrier frequency, path length and pipe configuration.
TransFlection Mode:
Multiphase fluids, including raw
sewage, sludge, slurries, tar sands, oil-water-gas mixtures, acoustically attenuating liquids and other demanding applications.
E
LECTRICAL
S
PECIFICATIONS
.
Internal Batteries:
Batteries:
4 C-size NiCd high-energy
rechargeable batteries.
Battery Life, Transit-Time Mode:
6 to 8 h of continuous
operation typical.
Battery Life, TransFlection Mode:
3 to 4 h of continuous
operation typical.
Recharge Time:
16 to 20 h using external charger.
Power Supply:
Input:
100/120/200/260 VAC ± 10%,
50/60 Hz, 5 W maximum.
Output:
12 VDC unregulated. Note: The PT868 may also be pow-
ered or charged by any regulated DC source that provides spike-free voltage of 10 to 28 VDC.
Environmental:
Operating Temperature:
14° to 122°F (–10° to 50°C).
Storage Temperature:
14° to 122°F (–10° to 50°C).
O
VERALL
S
PECIFICATIONS
.
Hardware Configuration:
Channel Options:
Single channel. Dual channel (for 2 pipes or
2 paths on a single pipe).
Mode Options:
Transit-time. Transit-time plus TransFlection.
Dimensions:
Size: 5 x 9 x 2.3 in.
(12.7 x 22.9 x 5.8 cm).
Weight: 2.2 lb (1 kg).
Flow Accuracy:
Transit-Time Mode:
Pipe diameter (ID) > 6 in. (150 mm):
Velocity > 1 ft/s (> 0.3 m/s), 2% of
reading typical; 0.5 to 1% of read­ing with calibration. See note.
Velocity
1 ft/s (0.3 m/s), ± 0.03 ft/s
(± 0.01 m/s). See note.
Pipe diameter (ID) 6 in. (150 mm):
Velocity > 1 ft/s (> 0.3 m/s), 2 to 5%
of reading typical. See note.
Velocity
1 ft/s (0.3 m/s),
± 0.15 ft/s (± 0.05 m/s). See note.
TransFlection Mode:
Pipe diameter (ID) 2 in. (50 mm)
and larger:
Velocity > 1 ft/s (> 0.3 m/s),± 5% of
reading typical; ± 2% of reading with calibration. See note.
Note: Specifications assume a fully
developed flow profile. Accuracy for both modes depends on pipe size.
Range:
Transit-Time Mode:
40 to 40 ft/s (12.2 to 12.2 m/s ).
TransFlection Mode:
–1 to –30 ft/s (–0.3 to –9.1 m/s). 1 to 30 ft/s (0.3 to 9.1 m/s). ± 1 to 15 ft/s (0.3 to 4.6 m/s).
Rangeability:
Transit-Time Mode:
400:1.
TransFlection Mode:
30 to 1.
Repeatability:
Transit-Time Mode:
Wetted transducers:
± 0.2% of full scale.
Clamp-on transducers:
± 0.2 to 0.5% of full scale.
TransFlection Mode:
Clamp-on transducers:
± 0.5% of full scale.
Note: To ensure maximum battery
life, storage temperature exceed­ing 95°F (35°C) is not recom- mended for long periods of time.
Operating Modes:
Flow Measurement:
Transit-time mode with clamp-on
or wetted flow transducers.
TransFlection mode with clamp-on
flow transducers.
Energy Measurement:
To calculate energy flow rate, use
the external loop-powered RTD transmitter (2CHRT).
Input/Output Specifications:
Keypad:
30-key tactile feedback
membrane keypad.
Display:
64 x 128 pixel LCD graphic
display with backlight.
Printer/ Terminal:
One RS232 port for printer,
terminal or PC.
Analog Input:
Two 4- to 20-mA analog inputs with
switchable 16-V supply for loop powered temperature transmitters.
Analog Output:
Two 0/4- to 20-mA current outputs
(550
max. load).
Acoustic:
One pair of LEMO®coaxial
transducer connectors.
Cable & Length:
Cable length 25 ft (8 m) standard.
Up to 1000 ft (305 m) optional with extension cables.
O
PERATIONAL
S
PECIFICATIONS
.
Site Parameter Programming:
Menu driven operator interface using
keypad and “soft” function keys.
On-line help functions
including pipe tables.
Storage for saving parameters
for up to 20 sites.
Data Logging:
Memory capacity to log over
43,000 flow data points.
Keypad programmable for log units,
update times, start and stop time.
Totalizers:
Forward and reverse with
stopwatch timer.
Display Functions:
Graphic display shows flow in
numeric or graphic format.
Also displays logged data.
FlowmeterFrom Panametrics.
MAIN OFFICES:
TransPort®, TransFlection®, Pan-Adapta®, and Instrument Data Manager are trademarks of Panametrics, Inc. © Panametrics, Inc., 2001. 2/01
Panametrics, Inc. 221 Crescent Street, Suite 1 Waltham, MA 02453-3497, USA Tel 781-899-2719Toll-Free 800-833-9438 Fax 781-894-8582 pci@panametrics.com
Panametrics Limited Bay 148, Shannon Airport Shannon, County Clare Ireland Phone 353-61-471377Fax 353-61-471359 info@panametrics.ie
Visit our website at www.panametrics.com
ISO 9001
CERTIFIED
ISO 9002
CERTIFIED
Printer Output:
Supports several thermal
and impact printers.
Output data in numeric or
graphic (strip chart) format.
T
RANSDUCER
S
PECIFICATIONS
.
Wetted Ultrasonic Flow Transducers:
Temperature Range:
Standard: –40° to 212°F
(–40° to 100°C).
Optional (overall range):
–310° to 932°F (–190° to 500°C).
Pressure Range:
Standard: 0 to 3000 psig
(0.1013 to 20 MPa).
Optional: Higher pressures on request.
Materials:
Standard: 316 SS. Optional (for isolating Pan-Adapta
®
Plugs): Titanium, Hastelloy, Monel, Duplex, CPVC, PVDF and others.
Process Connections:
Standard: 1-inch NPTM or
3/8-inch NPTM.
Optional: RF flanged, socket weld,
fuse bond and others.
Mounting:
Spoolpiece, hot tap or cold tap.
Housing:
Standard: None. Optional:
Weatherproof (NEMA 4, IP65).
Explosionproof (Div I, Class I,
Group C & D). Flameproof (EEx d IIC T4 to T6). Submersible.
Clamp-On Ultrasonic Flow Transducers:
Temperature Range:
Standard: –40° to 140°F (–40° to 60°C). Optional (overall range): –310° to
572°F (–190° to 300°C).
Mounting:
SS Chain or strap, welded or
magnetic clamping fixtures.
Housing:
Standard: None. Optional:
Weatherproof (NEMA 4, IP65).
Explosionproof (Div I, Class I,
Group C & D). Flameproof (EEx d IIC T4 to T6). Submersible. Note: Transducers (wetted and
clamp-on), spoolpieces and
clamping fixtures for special
applications are available.
Consult Panametrics for details.
Temperature Transducers:
Loop powered 3-wire platinum
RTDs; Clamp-on and wetted
(thermowell) types are available.
Accuracy:
0.15°C, wetted RTDs
(matched pairs).
Range:
4° to 500°F (20° to 260°C).
P
IPESIZE
& M
ATERIALS
.
Wetted Transducers:
Materials:
All metals and most plastics.
(Consult Panametrics for
concrete, glass, and cement.)
Pipe Sizes, Transit-Time Mode:
Inside diameter (ID) 0.04 to 200 in.
(1 mm to 5 m) and larger.
Clamp-On Transducers:
Materials:
All metals and most plastics.
(Consult Panametrics for
concrete, composite materials
and highly corroded or
lined pipes.)
Pipe Sizes, Transit-Time Mode:
Outside diameter (OD) 0.5 to 200 in.
(12.7 mm to 5 m) and larger.
Pipe Sizes, TransFlection Mode:
Outside diameter (OD) 2 to 200 in.
(5 cm to 5 m).
Pipe Wall Thickness:
Up to 3 in. (76.2 mm).
A
VAILABLEOPTIONS
.
Flow Measurement Configurations:
Standard: Transit-time mode. Optional:
Transit-time and TransFlection
modes (PT868-R).
2-channel version (2PT868).
Energy Equipment:
Dual RTD transmitter; two 4- to 20-mA
transmitters with input for 3-wire RTD (100
Pt) and terminals for 4- to
20-mA output; and 6-ft cable.
Fast Charger Module:
External fast charger module for
charging spare battery packs with standard power supply/ charger. 2- to 3-h charge time.
Thickness Measuring Mode:
Transducer:
Panametrics dual element
transducer.
Pipe Thickness Range:
0.05 to 3 in. (1.3 to 76.2 mm).
Pipe Materials:
Most standard metal and
plastic pipe materials.
Accuracy:
± 1% typical or ± 0.002 in.
(± 0.05 mm).
Display Resolution:
0.001 in. (0.025 mm).
Thermal Exposure:
Continuous operation to 37°C (100°F). Intermittent operation to 260°C
(500°F) for 10 sec followed by air cooling for 2 min.
Printer Option:
Thermal printer with rechargeable
battery, 6-ft cable and 120-VAC or 240-VAC charger.
PC Interface Software:
Instrument Data Manager (IDM) soft-
ware links PT868 with computer or PC. Includes 3.5-in. diskettes, interconnection cable (please specify type), and manual.
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