Atec Panda 2188, Panda 2168 Schematic

ATEC-PANDA
Type 2188
Type 2168
54 cm Color TV Set
Service Manual
Contents
1. Overview………………………………………………………………………………………2
2. Chassis Installation and Parts List………………………………………………………………3
4. Signal Flow Diagram…………………………………………………………………………14
5. Adjustment Test…………………………………………………………………………………15
2
5.1 I
5.2 Complete set adjustment test……………………………………………………………18
6. Trouble Shooting……………………………………………………………………………20
Overview of IC Function
7.
8. IC and Voltage of Transistor…………………………………………………………………29
9. Resistance to Earth of Some Circuits………………………………………………………32
Waveform Diagrams
10.
Appendix 2 Difference of CRT Appendix 3 Circuit diagram………………………………………………………………………51 Appendix 4-1 Fig. PCB touch side…………………………………………………………………52 Appendix 4-2 Wire arrangement on PCB welding side…………………………………………53
C bus adjustment test…………………………………………………………………15
……………………………………………………………………
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24
34
50
1
1. Overview
2
This TV set Consist of main chip LA76814 controlled by Sanyo I
LA76814 is IC dedicated for NTSC, integrated following circuits inside: amplifying and detecting in
medium frequency, AFC, demodulating of sound medium frequency, brightness delay-line, filtering
and demodulating of color signal, processing of horizontal small signals. In addition to the +B (B1)
voltage of chassis controlled by potentiometer, others are controlled by CPU through the bus.
Functional feature:
1. Frequency Tuning (FS) 181 channels System (North & South America)
2. Receiving bands•AIR/STD/HRC/IRC
3. Color System•NTSC-M
4. Green Power Supply, Low STAND-BY Energy Consumption
5. X-Radiation Protection
6. One AV Input (Rear)
7. On Screen Display (OSD):Three Languages: English / Spanish / Portuguese
8. All Functions Remote Control
9. Easy release of all channels with a single key
10. Closed Caption Decoder with CC1 , CC2 , T1 and T2 decoder capabilities
11. Caption only on Mute optionally selectable
12. Mute
13. Half Mute (50% Volume pressinga single key)
14. Without releasing MUTE Volume can be diminished
15. Smart Picture key: SOFT , STANDARD , SHARP and PERSONAL
16. Quick View key
17. Time-related features: (Alarm, Timer On/Off , Sleep) independently selectable
18. LOGO screen at Start Up with showing time selectable in TEST mode
20. Favorite Channels
21. MESSAGE feature
22. ALARM Feature up to 99 minutes 59 seconds
23. Scan
24. Volume Plus feature in all 181 channels independently
25. Power ON by pressing any key in the front panel
26. Blue Back, Noise Reducing, Black Stretch , RG gamma correction, Blue gamma correction
optionally selectable by the user
27. Autosearch
28. Call (Display) key in the Remite Control (RC) showing Channel Status, Alarm Time if
activated ,Sleep Time if activated, Favorite Channels and Clock if running
C bus and CPU LC863232A.
2
2. Installation and Parts List of Inner Works
Position Type Parts no. Position Type Parts no.
number Carbon-film number Carbon-film
resistor
R105 1/6W 22K RDB223J-NAARD R157 1/6W 12K RDB123J-NAARD
R106 1/6W 22K RDB223J-NAARD R160 1/6W 470 RDB471J-NAARD
R108 1/6W 390K RDB394J-NAARD R163 1/6W 33K RDB333J-NAARD
R109 1/6W 8.2K RDB822J-NAARD R165 1/6W 100K RDB104J-NAARD
R110 1/6W 8.2K RDB822J-NAARD R166 1/6W 22K RDB223J5NBAND
R111 1/6W 1.5K RDB152J-NAARD R190 1/6W 12K RDB123J-NAARD
R112 1/6W 8.2K RDB822J-NAARD R192 1/6W 39K RDB393J-NAARD
R113 1/6W 390K RDB394J-NAARD R202 1/6W 33K RDB333J-NAARD
R114 1/6W 1M RDB105J-NAARD R203 1/6W 100K RDB104J-NAARD
R115 1/6W 100 RDB101J-NAARD R204 1/6W 100K RDB104J-NAARD
R116 1/6W 4.7K RDB472J-NAARD R205 1/6W 100 RDB101J-NAARD
R117 1/6W 10K RDB103J-NAARD R206 1/6W 100 RDB101J-NAARD
R118 1/6W 27K RDB273J-NAARD R207 1/6W 120 RDB121J-NAARD
R119 1/6W 10K RDB103J-NAARD R208 1/6W 1K RDB102J-NAARD
R120 1/6W 1K RDB102J-NAARD R215 1/6W 330 RDB331J-NAARD
R121 1/6W 1K RDB102J-NAARD R216 1/6W 270 RDB271J-NAARD
R122 1/6W 1K RDB102J-NAARD R226 1/6W 8.2K RDB822J-NAARD
R123 1/6W 1K RDB102J-NAARD R314 1/6W 1K RDB102J-NAARD
R124 1/6W 1K RDB102J-NAARD R331 1/6W 3.3K RDB332J-NAARD
R125 1/6W 1K RDB102J-NAARD R345 1/6W 15K RDB153J-NAARD
R126 1/6W 1K RDB102J-NAARD R346 1/6W 10K RDB103J5NBAND
R127 1/6W 1K RDB102J-NAARD R373 1/6W 22K RDB223J-NAARD
R128 1/6W 220 RDB221J-NAARD R402 1/6W 3.3K RDB332J-NAARD
R129 1/6W 220 RDB221J-NAARD R405 1/6W 560 RDB561J-NAARD
R134 1/6W 1K RDB102J-NAARD R406 1/4W 1 RDC1R0J-NABRD
R135 1/6W 100 RDB101J-NAARD R407 1/2W 330 RDD331J4NBCND
R137 1/6W 4.7K RDB472J-NAARD R409 1/6W 4.7K RDB472J-NAARD
R138 1/6W 4.7K RDB472J-NAARD R410 1/6W 4.7K RDB472J-NAARD
R139 1/6W 100 RDB101J-NAARD R411 1/6W 18K RDB183J-NAARD
R140 1/6W 100 RDB101J-NAARD R412 1/6W 22K RDB223J-NAARD
R141 1/4W 560 RDC561J-NABRD R431 1/2W 1.2K RDD122J4NBCND
R142 1/6W 100K RDB104J-NAARD R432 1/2W 680 RDD681J4NBCND
R143 1/6W 10K RDB103J-NAARD R501 1/6W 2K RDB202J-NAARD
R152 1/6W 1.2K RDB122J-NAARD R502 1/6W 5.6K RDB562J-NAARD
R153 1/6W 1.8K RDB182J-NAARD R504 1/6W 1K RDB102J-NAARD
R154 1/6W 2.7K RDB272J-NAARD R504A 1/6W 680 RDB681J6NBAND
R155 1/6W 3.9K RDB392J-NAARD R506 1/2W 1K RDD102J4NBCND
resistor
R156 1/6W 6.8K RDB682J-NAARD R508 1/2W 10K RDD103J4NBCND
3
Position Type Parts no. Position Type Parts no.
number Carbon-film number Carbon-film
resistor
R509 1/6W 10K RDB103J-NAARD R764 1/6W 4.7K RDB472J-NAARD
R514 1/4W 1K RDC102J-NABRD R807 1/6W 100 RDB101J-NAARD
R526 1/6W 220K RDB224J-NAARD R812 1/6W 100K RDB104J-NAARD
R601 1/2W 220K RDD224J5NBCND R818B 1/6W 6.8K RDB682J-NAARD
R605 1/6W 4.7K RDB472J-NAARD R902 1/2W 1.8K RDD182J5NBCND
R606 1/6W 120K RDB124J-NAARD R905 1/6W 270 RDB271J2NBAND
R607 1/6W 10 RDB100J-NAARD R912 1/2W 1.8K RDD182J4NBCND
R608 1/6W 10 RDB100J-NAARD R915 1/6W 270 RDB271J2NBAND
R610 1/6W 3K RDB302J-NAARD R922 1/2W 1.8K RDD182J4NBCND
R612 1/6W 1K RDB102J-NAARD R925 1/6W 270 RDB271J2NBAND
R613 1/4W 22 RDC220J-NABRD R981 1/6W 2.7K RDB272J2NBAND
R615 1/6W 820 RDB821J-NAARD R982 1/6W 2.7K RDB272J2NBAND
R639 1/2W 47K RDD473J4NBCND R983 1/6W 2.7K RDB272J2NBAND
R639B 1/2W 51K RDD513J4NBCND R985 1/6W 33 RDB330J2NBAND
R640 1/4W 2.4K RDC242J-NABRD RVD701 1/6W 1.5K RDB152J-NAARD
R641 1/6W 220 RDB221J5NBAND R2001 1/6W 10K RDB103J-NAARD
R642 1/6W 1K RDB102J-NAARD R2002 1/6W 10K RDB103J-NAARD
R643 1/6W 10K RDB103J-NAARD R2003 1/6W 8.2K RDB822J-NAARD
R644 1/6W 47K RDB473J-NAARD R2004 1/6W 10K RDB103J-NAARD
R645 1/6W 470 RDB471J-NAARD R3000 1/6W 100 RDB101J-NAARD
R651 1/6W 22K RDB223J-NAARD R3001 1/6W 100 RDB101J-NAARD
R701 1/6W 100 RDB101J-NAARD
R702 1/6W 100 RDB101J-NAARD R703 1/6W 100 RDB101J-NAARD
R704 1/6W 10K RDB103J-NAARD R951 2W 3.9 RFF3R9J5ACDNF
R705 1/6W 100 RDB101J-NAARD
R706 1/6W 100 RDB101J-NAARD
R708 1/6W 1K RDB102J-NAARD R709 1/6W 33 RDB330J-NAARD
R713 1/6W 560K RDB564J-NAARD R617 1/2W 120K RGDX124K504NZ
R748 1/6W 1.2K RDB122J-NAARD R618 1/2W 120K RGDX124K504NZ
R749 1/6W 1K RDB102J-NAARD R619 1/2W 24M RGDX246K504NZ
R754 1/6W 1K RDB102J-NAARD
R755 1/6W 22K RDB223J-NAARD R758 1/6W 12K RDB123J-NAARD
R759 1/6W 12K RDB123J-NAARD R403 1/6W 10K RJB103F-NAARD
R762 1/6W 1.2K RDB122J-NAARD R757 1/6W 4.7K RJB472F-NAARD
resistor
Fuse resistor
Glass grazed
resistor
Metal film
resistor
4
Position Type Parts no. Position Type Parts no.
number Metal oxide number Ceramic
R104 2W 8.2K RSF822J7ACDND C109 50V 0.01u CKF103Z1FA-FC
R229 2W 56 RSF560J7ACDND C110 50V 0.01u CKF103Z1FA-FC
R404 1W 1.5 RSE1R5J5DCCND C114 50V 560P CKF561K1BA-FC
R503 1W 270 RSE271J4ACCND C115 50V 560P CKF561K1BA-FC
R507 2W 270 RSF271J7ACDND C116 50V 560P CKF561K1BA-FC
R510 1W 1K RSE102J5ACCND C117 50V 560P CKF561K1BA-FC
R525 1W 12K RSE123J4ACCND C118 50V 100P CCF101J1CA-FC
R600 1W 1K RSE102J4ACCND C119 50V 0.01u CKF103Z1FA-FC
R604 3W 47K RSG473J7ACEND C124 50V 0.01u CKF103Z1FA-FC
R604B 3W 47K RSG473J7ACEND C127 50V 0.01u CKF103Z1FA-FC
R630 2W 56 RSF560J7ACDND C128 50V 220P CCF221J1CA-FC
R761 1W 4.7 RSE4R7J4ACCND C129 50V 220P CCF221J1CA-FC
R901 2W 15K RSF153J5ACDND C137 50V 100P CCF101J1CA-FC
R911 2W 15K RSF153J5ACDND C138 50V 100P CCF101J1CA-FC
R921 2W 15K RSF153J5ACDND C139 50V 15P CCF150J1CA-FC
R931 1/2W 2.2 RSD2R2J4ABBND C202 50V 0.01u CKF103Z1FA-FC
C204 50V 0.01u CKF103Z1FA-FC
R513 5W 3.9 RWH3R9K3AK-NR C303 50V 8P CCF8R0D1CA-FC
R602 RX27-3A RWH1R8K5AF-NR C304 50V 1000P CKF102K1BA-FC
-5W-1.8 C318 50V 0.01u CKF103Z1FA-FC
R603 5W 2.2K RWH222J5AQ-NR C403 50V 1000P CKF102K1BA-FC
R609 2W 0.22 RWFR22K3AK-NR C501 50V 0.01u CKF103Z1FA-FC
C506 500V 3900P CKP392K1BA-FC
C508 500V 1000P CKP102K1BA-FC
VR601 20KB VDAAA203A001H C600 2KV 470P CKX471K2RL-ND
C603 1KV 1000P CKW102K2BL-ND
C605 1KV 1000P CKW102K2BL-ND
C103 50V 100P CCF101J1CA-FC C609 2KV 470P CKX471K2RL-ND
C104 50V 15P CCF150J1CA-FC C610 2KV 680P CKX681K2RL-ND
C105 50V 15P CCF150J1CA-FC C611 50V 100P CCF101J1CA-FC
C107 50V 0.01u CKF103Z1FA-FC C615 ~400V 2200P CKMX222M302ND
C108 50V 0.01u CKF103Z1FA-FC C616 ~400V 220P CKMX221K302ND
resistor capacitor
Wire resistor
Potentiometer
Ceramic
capacitor
C226 50V 0.01u CKF103Z1FA-FC C301 50V 0.01u CKF103Z1FA-FC
C522 2KV 470P CKX471K2RL-ND
C604 1KV 1000P CKW102K2BL-ND
C606 1KV 1000P CKW102K2BL-ND
C607B 2KV 1000P CKX102K2R L-ND
5
Position Type Parts no. Position Type Parts no.
number Ceramic number Electrolytic
C618 50V 4700P CKF472K1BA-FC C309 50V 10u CEF100M1ACAFP
C621 1KV 470P CKW471K2RL-ND C317 25V 1000u CED102M1AMHNP
C623 1KV 470P CKW471K2RL-ND C320 50V 1u CEF1R0M1ACAFP
C625 1KV 470P CKW471K2RL-ND C367 50V 10u CEF100M1ACAFP
C627 2KV 470P CKX471K2RL-ND C368 50V 2.2u CEF2R2M1ACAFP
C629 1KV 1000P CKW102K2BL-ND C404 35V 1000u CEE102M1AMHNP
C641 50V 120P CCF121J1CA-FC C405 35V 100u CEE101M1ACCFP
C698 ~400V 220P CKMX221K302ND C406 50V 1u CEF1R0M1ACAFP
C706 50V 0.01u CKF103Z1FA-FC C408 50V 3.3u CEF3R3M1ACAFP
C712 50V 0.01u CKF103Z1FA-FC C414 35V 1000u CEE102M1AMHNP
C719 50V 100P CCF101J1CA-FC C502 25V 100u CED101M1AMBNP
C753 50V 16P CCF160J1CA-FC C504 50V 1u CEF1R0M1ACAFP
C755 50V 1000P CKF102K1BA-FC C507 35V 47u CEE470M1ACCFP
C777 50V 100P CCF101J1CA-FC C515 160V 2.2u CEH2R2M1ACCFP
C903 50V 100P CCF101J1CL-NC C518 160V10u CEH100M1EMENP
C904 50V 470P CKF471K1BL-NC C607 400V 220u CEM221M3AESNK
C913 50V 100P CCF101J1CL-NC C613 25V 100u CED101M1AMBNP
C914 50V 470P CKF471K1BL-NC C617 50V 33u CEF330M1ACAFP
C923 50V 100P CCF101J1CL-NC C622 25V 2200u CED222M2A MKNP
C924 50V 470P CKF471K1BL-NC C624 16V 470u CEC471M1ACCFP
C941 2KV 2200P CKX222K2BL-ND C626 25V 1000u CED102M1AMHNP
C628 250V220u CEH221M2EMLNP
C101 50V 1u CEF1R0M1ACAFP C635 50V 2.2u CEF2R2M1ACAFP
C106 10V 470u CEB471M1AMCNP C636 10V 1000u CEB102M1AMENP
C112 50V 2.2u CEF2R2M1ACAFP C645 16V 2200u CEC222M1AMHNP
C120 16V 47u CEC470M1ACAFP C647 16V 47u CEC470M1ACAFP
C123 25V 100u CED101M1ACBFP C701 50V 1u CEF1R0M1ACAFP
C125 16V 2200u CEC222M1AMHNP C702 50V 1u CEF1R0M1ACAFP
C126 50V 10u CEF100M1ACAFP C703 50V 1u CEF1R0M1ACAFP
C205 16V 100u CEC101M1AMBNP C704 50V 1u CEF1R0M1ACAFP
C206 50V 1u CEF1R0M1ACAFP C705 50V 1u CEF1R0M1ACAFP
C209 50V 1u CEF1R0M1ACAFP C707 16V 47u CEC470M1ACAFP
C210 50V 0.47u CEFR47M1ACAFP C713 16V 220u CEC221M1AMCNP
C213 50V 1u CEF1R0M1ACAFP C714 50V 2.2u CEF2R2M1ACAFP
C218 50V 3.3u CEF3R3M1ACAFP C715 16V 100u CEC101M1ACBFP
C219 16V 47u CEC470M1ACAFP C720 50V 1u CEF1R0M1ACAFP
capacitor capacitor
Electrolytic
capacitor
C630 35V 330u CEE331M1AMFNP
C632 16V 470u CEC471M1ACCFP
6
Position Type Parts no. Position Type Parts no.
number Electrolytic number
capacitor Inductor
C752 50V 2.2u CEF2R2M1ACAFP L101 39uH-K LBB390K----RG
C754 50V 0.47u CEFR47M1ACAFP L203 10uH-K LBB100K----RG
C757 50V 10u CEF100M1ACAFP L334 47uH-K LAB470K1---NJ
C773 16V 470u CEC471M1ACCFP C774 16V 1000u CEC102M1AMFNP
C811 50V 1u CEF1R0M1ACAFP FB501 M-COIL LEA001-5---NJ
C812 50V 10u CEF100M1ACAFP FB502 M-COIL LEA001-5---NJ
C931 250V 22u CEK220M1EMHNP FB503 M-COIL LEA001-5---NJ
C2001 50V 10u CEF100M1ACAFP FB610 M-COIL LEA001-2---NJ
C2002 50V 10u CEF100M1ACAFP FB611 M-COIL LEA001-2---NJ
FB612 M-COIL LEA001-6---NJ
FB612A 6*5*1.5mm LEE004-----NJ
FB612B 6*5*1.5mm LEE004-----NJ
C111 100V 0.033u CFG333K1-L-NW FB624B 6*5*1.5mm LEE004-----NJ C113 63V 0.1u CAY104K1-K-FJ FB625A 6*5*1.5mm LEE004-----NJ
C201 100V 0.022u CFG223K1-L-NW FB625B 6*5*1.5mm LEE004-----NJ
C207 63V 0.1u CAY104K1-K-FJ L502 M-COIL LEA001-3---NJ
C302 100V 0.01u CFG103J1-L-NW LW545 M-COIL LEA001-3---NJ
C305 100V 0.01u CFG103J1-L-NW C319 100V 4700P CFG472K1-L-NW C401 63V 0.47u CAY474K1-L-NJ
C402 50V 0.22u CAY224K1-L-NJ L601 Linearity filter LG-003-----NL
C407 100V 0.1u CFG104K1-L-NW
C409 100V 0.022u CFG223K1-L-NW
C505 100V 0.015u CFG153J1-L-NW C509 100V 0.056u CFG563K1-L-NW
C511 1600V 9100P CMZ912J8-K-NS L501
C514 250V 0.39u CMK394J8-K-NS
C519 63V 0.1u CAY104K1-K-FJ
C601 ~275V 0.22u CMNX224M801NP ~275V 0.22u CMNX224M801NS
C608 ~250V 0.047u CMKX473K401NE L202 Matching inter LTC001-N---NV
C612 63V 0.1u CAY104K1-K-FJ medium frequency
C636B 63V 0.1u CAY104K1-K-FJ L204 45.75MHZ LTC020-C---NV
C642 63V 0.1u CAY104K1-K-FJ C643 100V 0.033u CFG333K1-L-NW
C750 100V 0.047u CFG473K1-L-NW PS601 MI73-18 DH2180M001-NC
Film capacitor
FB624A 6*5*1.5mm LEE004-----NJ
Non-standard
inductor
Linearity filter
Horizontal linearity
Horizontal linearity correcting coil
Inter medium frequency coil
Themistor (PTC)
LF-015-2---NJ
7
Position Type Parts no. Position Type Parts no.
number number
LED Diode
VD112 FG313003 DLB52004---NA VD622 RGP10D DRRGP10D-01ND VD623 RGP10D DRRGP10D-01ND
Diode
VD102 MTZJ5R6B DZMTZJ5R6B-RR VD625 RGP10D DRRGP10D---ND
VD103 MTZJ3.6A DZMTZJ3R6A-RR VD633 MTZJ15C DZMTZJ15C--RR HZ4A2 DZHZ4A2---RH VD641 RGP10J DRRGP10J-01ND
VD104 1N4148-T77 DR1N4148---RR VD643 1N4148-T77 DR1N4148---RR 1N4148-T77 DR1N4148---RH 1N4148-T77 DR1N4148---RH
VD105 1N4148-T77 DR1N4148---RR VD644 RGP10D DRRGP10D-01ND 1N4148-T77 DR1N4148---RH VD645 MTZJ6R2C DZMTZJ6R2C-RR VD106 MTZJ3.6A DZMTZJ3R6A-RR HZ6C3 DZHZ6C3----RH
HZ4A2 DZHZ4A2---RH VD702 1N4148-T77 DR1N4148---RR
VD107 MTZJ5R6B DZMTZJ5R6B-RR 1N4148-T77 DR1N4148---RH
VD108 1N4148-T77 DR1N4148---RR VD703 1N4148-T77 DR1N4148---RR 1N4148-T77 DR1N4148---RH 1N4148-T77 DR1N4148---RH
VD111 1N4148-T77 DR1N4148---RR VD704 1N4148-T77 DR1N4148---RR
1N4148-T77 DR1N4148---RH
VD114 MTZJ5.1B DZMTZJ5R1B-RR VD706 1N4148-T77 DR1N4148---RR HZ5C1 DZHZ5C1---RH 1N4148-T77 DR1N4148---RH
VD2001 RGP10D DRRGP10D-01ND VD721 MTZJ7.5C DZMTZJ7R5C-RR VD2002 MTZJ12A DZMTZJ12A--RR HZ7C2 DZHZ7C2----RH HZ11C2 DZHZ11C2---RH VD809 MTZJ5.1B DZMTZJ5R1B--RR VD401 RGP10D DRRGP10D-01ND HZ5C1 DZHZ5C1---RH
VD501 MTZJ8.2C DZMTZJ8R2C-RR VD981 1N4148 DR1N4148---NR
HZ9A3 DZHZ9A3----RH
VD504 RGP10J DRRGP10J-02ND VD525 BYD33G-T DRBYD33G---BP
VD603 TTVR4J DRTTVR4J-01NZ FL201 M1967 XFS031-----NB
VD604 TTVR4J DRTTVR4J-01NZ
VD605 TTVR4J DRTTVR4J-01NZ
VD606 TTVR4J DRTTVR4J-01NZ X701 3.58MHz XX-012---01NL
VD609 1N4148-T77 DR1N4148---RR X101 32KHz XX-015-----NW
1N4148-T77 DR1N4148---RH
VD610 RGP10D DRRGP10D-01ND
VD611 RGP10J DRRGP10J---NG SW601 KDC-A04-2 KPW12HL011--D
VD612 RGP10J DRRGP10J---NG VD614 RGP10D DRRGP10D-02ND
VD621 RGP15D DRRGP15D-01ND F601 250V 3.15A FBA3154S02C-A
VD624 BYW95C DRBYW95C---BP
1N4148-T77 DR1N4148---RH
1N4148 DR1N4148---NH
SAW Filter
Crystal oscillator
Power switch
Fuse
8
Position Type Parts no. Position Type Parts no.
number number
Transistor Push switch
V102 2PA1015G Q2PA1015-GNF- SW101 7.5mm KTA11VA004--G(Y)
V103 2PC1815G Q2PC1815-GNF- SW102 7.5mm KTA11VA004--G(Y)
V107 2PC1815G Q2PC1815-GNF- SW103 7.5mm KTA11VA004--G(Y)
V108 2PA1015G Q2PA1015-GNF- SW104 7.5mm KTA11VA004--G(Y)
V114 2PC1815G Q2PC1815-GNF- SW105 7.5mm KTA11VA004--G(Y)
V203 2PA1015G Q2PA1015-GNF- SW106 7.5mm KTA11VA004--G(Y)
V302 2PC1815G Q2PC1815-GNF- V501 KSC23830 QKSC2383-0NF-
Socket connector
V502 KSD5702 QKSD5702--BN- XS601 TJC1-2A GAAV2001----Y
V604 2PC1815G Q2PC1815-GNF- HE TJC2-1A GABV1002----Y
V613 STP6NC60 QSTP6NC60--N- XS602 TJC2-2A GABV2001----N
V642 MCR22-6 QMCR22-6---G- DY TJC2-5A GABV5001----Y
V643 2PC1815G Q2PC1815-GNF- XS151 TJC3-2A GACV2001----Y
V701 2PC1815G Q2PC1815-GNF- KP TJC3-5A GACV5001----Y
V901 2SC2482 Q2SC2482--NN- XS3101 TJC3-6A GACV6001----Y
KSC2330 KQ TJC3-6A GACV6002----Y
V911 2SC2482 Q2SC2482--NN-
KSC2330
V921 2SC2482 Q2SC2482--NN- XS901 CRT Socket GBAVL007----A
KSC2330
XS801 AV terminal GBBH2-02----Y
IC
VD110 CW574CS NCW574CS---N- TPAGC Test probe GABV1001----Y
N103 HS0038B NHS0038B---N-
V640 KA431Z NKA431Z----F-
N602 KA7805 NKA7805----N-
Transformer
N603 KA7812 NKA7812----N- T501 Horizontal drive TD-0004----0L
N102 KS24C04I NKS24C04---N-I T502 24LC04BP N24LC04BP--N- T601
AT24C04 NAT24C04---N-
N201 LA76814 NLA76814---N-
N401 LA7840 NLA7840----N- A101
N101
LC863232A-5V16
NLC863232A-NA
Fly Back Transformer
Power supply transformer TM-0047----0L
FS Tuner
Frequency combined screw thread
TF-0058----1D
BXATB007F---H
N604 LTV817C NLTV817C---N-
N601 MC44608P75 NMC44608P75N- F501A Fuse clamp MB0X0011---G8
N304 TDA7056B NTDA7056B--N- F501B Fuse clamp MB0X0011---G8
9
3. Cabinet Part list and Installation of Housing
The part list and structural installation of cabinet of Type 2188 and 2168 are respectively
described as follows:
3.1 The part list and structural installation of cabinet of Type 2188
Partial list of Type 2188 Cuban cabinet
1 Front Case 2 Loudspeakers (2)
Tap screws ST4X12 (8)
3 Trademark 4 Elastic engaged ring (2) 5 Combined button
Tap screws ST3X12 (2)
6 Lens
7• Transparent window 8 Optical conductor
Tap screws ST3X12 (2)
10
9 Power switch 10 Press spring 11 Supported blocks M6 (4)
Tap screws ST4X20 (12)
12 Nuts with quincunx washer•4• 13 combined nuts•4• 14 Support of Fly Back Transformer
Tap screws ST4X12 (1)
Tap screws ST4X16 (1)
15 Rear cover 16 Mark Label on rear cover
Structural installation
Rear cover Remove
1. Pull out power cord from power
socket.
2. Remove nine screws as the figure 1
shown.
3. Gently pull out the rear cover from
the front cabinet.
Chassis Remove
1. Remove the rear cover.
2. Discharge the EHT mouth of tube at
first, and remove the EHT cap, gently
pull out the CRT board, pull out the
degauss coil socket, deflecting wire
plug, loudspeaker plug, grounding
conductor socket of tube, and clips of
power cord.
3. Carefully pull out the chassis from
the front cabinet.
Tube Remove
War nin g:
Don’t move the deflecting coil and
magnetic body on the neck of tube,
must carefully keep those parts in good
condition, except the CRT is damaged.
The CRT surface discharge should be
made before disassembling.
1. Remove chassis.
2. Put the front cabinet with tube
downward, lay it down on a soft
table-board.
3. Unscrew four combined nuts on
ear-ring of tube with a special socket
spanner, carefully handle out the tube
from front cabinet.
4. Install the tube according to the
opposite procedure of that mentioned
above. properly install the degauss coil
and grounding conductor of tube onto
the tube as fig. 2 shown.
11
3.2 The part list and structural installation of cabinet of Type 2168
Partial list of Type 2168 Cuban cabinet
1 Front cabinet
2• Loudspeakers (2)
Tap screws ST4X12 (8)
3 Trademark 4 Elastic engaged ring (2) 5 Combined button
Tap screws ST3X10 (3)
6 Guide light beam
Tap screws ST3X10 (2)
7 Transparent window 8 Power switch
9 Press spring
10• Rubber gasket (4) 11 Metal gasket (4) 12 Combined nuts5X40•4• 13 Rear cover 14 Support of high voltage package
Tap screws ST4X12 (1)
Tap screws ST4X16 (1)
15 Hook of power cord 16 Mark label on rear cover
12
Structural installation
Rear cover Remove
1. Pull out power cord from power
socket
2. Remove 10 screws as the fig. 1
shown.
3. Gently pull out the rear cover from
the front case.
Chassis disassembly
1. Remove the rear cover.
2. Discharge the EHT mouth of tube at
first, and remove the EHT cap, gently
pull out the CRT board, pull out the
degauss coil plug, deflecting wire
socket, loudspeaker plug, grounding
conductor socket of tube, and clips of
power cord.
3. Carefully pull out the Chassis from
the front case.
CRT disassembly
War nin g:
Don’t move the deflecting coil and
magnetic body on the neck of tube,
must carefully keep those parts in good
condition, except the CRT is damaged.
The CRT surface discharge should be
made before disassembling.
1. Remove chassis.
2. Put the front case with tube
downward, lay it down on a soft
table-board.
3. Unscrew four combined nuts of
ear-ring on tube with a special socket
spanner, carefully handle out the tube
from front case.
4. Install the tube according to the
inverse procedure of that mentioned
above. properly install the degauss coil
and grounding conductor of tube onto
the tube as fig. 2 shown.
13
4. Signal flow Diagram
Y N
A
2
This TV set Consist of main chip LA76814 controlled by Sanyo I
LA76814 is IC dedicated for NTSC, integrated following circuits inside: amplifying and detecting
in intermedium frequency, AFC, demodulating of sound intermedium frequency, brightness delay-line,
filtering and demodulating of color signal, processing of horizontal-vertical small signals.
TDA7056B is used for power amplifier of sound signal.
LA7840 is used for vertical power amplifier.
The detailed signal flow diagram is shown as follows:
TUNER
SAW
V IN EXT AUDIO IN
RF AGC
BAND1 BAND2
N101 CPU
LA8632XXX
H V
SD
SCL
R/G/B OUT
VEDIO OUT EXT V IN
SDA SCL RGB_IN R/G/B/OUT
SELECT V OUT
N201 LA76814
SECAM R-
SECAM B-Y IN
POWER
UNIT
117V
26V
15V
180V
5V
V IN
N401
LA7840
H IN
H OUT
N304
TDA7056B
DY
Signal flow diagram
Signal block diagram
C bus and CPU LC863232A .
I
CRT PCB
SCREEN/
FOCUS
CRT
EHT
V I
A I
14
5. Adjustment Test
5.1 I2C Bus Adjustment Test
5.1.1 Method of access bus adjustment test menu
Using remote controller, press “MUTE”, at same time presses “MENU” on Front cabinet “TEST”
characters can display on the TV set screen, i.e. the bus adjustment status has been entered, then press
“0”~”9” numeric key on the remote controller, and into corresponding adjustment menu. After
adjustment, exit the adjustment status according the same method. In addition, in case of normal use of
TV set, short-circuited the jumper W325 and W326 can enter the status “TEST”.
5.1.2 Explanation of adjustment test menu
[M0] MENU
When enter MENU0 adjustment test menu, CPU will automatically
set “Picture” to status of “Standard”, and close “Picture enhancement” setting.
Description:
TEST SIGNAL=0, receive TV signals.
TEST SIGNAL=1, receive white signals produced inside of CPU.
TEST SIGNAL=2, receive gray signals produced inside of CPU.
TEST SIGNAL=3, receive black signals produced inside of CPU.
TEST SIGNAL=4, receive pane and cross signals produced inside of CPU.
SOUND TRAP used for fine adjustment of sound trap frequency.
WOOFER for woofer control, ON is available.
TEST SIGNAL 0 SOUND TRAP 0 CPU VOLUME 1 WOOFER OFF
MENU0
[M1] MENU
MENU 1 setting
·When enter MENU1 adjustment test menu, CPU will automatically
set “Picture” to status of “Standard”, and close “Picture enhancement” setting.
Description:
·LA76814: when LA76814 used as main chip, set this item to ON.
·PAL-M/PAL-N/NTSC: When LA 76812 used as main chip, the
color system is selected.
·ENGLISH/ESPANOL/PORTUGUES: for screen language
selection: English/Espanol/ Portuguese.
[M2] MENU
MENU 2 setting
·When enter MENU2 adjustment menu, CPU will automatically
set “Picture” to status of “Standard”, and close “Picture enhancement” setting .
Description:
·AV2: set ON to available.
·S-VIDEO: set ON to available.
OSD-CONT: Set the contrast of OSD.
·
·WIDE/ZOOM: set the size of zoom.
LA76814 ON
MENU1
PAL _ M O FF PAL - N
OFF
NTSC OFF ENGLISH ON ESPANNOL ON PORTUGUES ON
MENU2 AV2 OFF S-VIDEO OFF START-ON OFF OSDCONT 1 WIDE 20 ZOOM 95
15
[M3] MENU
MENU3 for vertical and horizontal circuits adjustment test, about
the method of adjustment test, see “5 Complete set adjustment test”.
·H-PHASE: adjustment test item of picture horizontal center.
·V-POSI: adjustment test item of picture vertical center.
·V-SIZE: adjustment test item of picture vertical amplitude.
·V-LIN: adjustment test item of picture vertical scan Non-linearity.
·V-SC: adjustment test item of picture vertical S calibration.
·OSD H DISPLAY: adjustment test item of D horizontal display
position .
[M4] MENU
MENU4 for RF-AGF adjustment test, about the method of
adjustment test, refer to “5 Complete set adjustment test”.
·RF AGC: for RF-AGC adjustment test.
[M5]MENU
MENU5 for adjustment test of Screen/White balance/Sub
brightness, about the method of adjustment test, see “5 Complete set
adjustment test”.
When enter MENU5 adjustment test menu, CPU will automatically
·
set “Picture enhancement” to status of “closed”, color saturation to 0,
brightness to 50.
CL→Color saturation control
·
BTBrightness control CTContrast control
SB→Sub-brightness
·RB/GB/BBCutoff of red/green/blue gun
·RD/GD/BDExcite of red/green/blue gun
[M6]MENU
MENU6 for setting of color decode item.
·When enter MENU6 adjustment test menu, CPU will automatically
set “Picture” to status of “Standard”, and close “Picture enhancement”
setting.
·R/B BALANCE→R/B balance
R/B ANGLER/B decode and demodulation angles.
[M7]MENU
MENU7
·When enter MENU7 adjustment test menu, CPU will automatically
set “Picture” to status of “Standard”, and close “Picture enhancement”.
·H blank L→Horizontal blanking (left)
16
H-PHASE 11
MENU3
V.POSI 28 V.SIZE 73 V.LIN 13 V.SC 5 OSD.H.DISPLAY 20
MENU4
RF-AGC 45
MENU5 CL 32 BT 48 CT 48 SC RB 50 GB 50 BB 50 RD 60 GD 9 BD 60 SB 90
MENU6
R/B BALANCE 7
R/B ANGLE
7
MENU7
H blank L
4
H blank R
4
V . C O M P
7
H . F r e q 24
H blank RHorizontal blanking (right) V. C O M P (Vertical size compensation) Compensating vertical size influenced by contrast. H.FreqHorizontal frequency (It is unnecessary to adjust in batch production.) FBP.BL.SWSelect working manner of horizontal blanking.
0=Selected IC inside horizontal blanking
1=Selected IC both inside and outside FBP horizontal blanking.
[M8]MENU
MENU8 for parameters setting
·When enter MENU8 adjustment test menu, CPU will automatically
set “Picture” to status of “Standard”, and close “Picture enhancement”.
SUBBASS 42 SUBTREBE 42 LOGOTIME 12
·SUB BASS→Sub-bass
SUB TREBLE→Sub-treble LOGO TIMESetting of LOGO display duration time
[M9]MENU
MENU for parameters setting
When enter MENU9 adjustment test menu, CPU will automatically
·
set “Picture” to status of “Standard”, and close “Picture enhancement”.
·FM GAIN→ Sound frequency discrimination gain
VIDEO LEVEL→ Video detection output level OSD CONSTANT OSD contrast SUB COLOR NTSC system sub-color
FMGAIN 0 VIDEOLEVEL 7 OSDCONT 127 SUBCOLOR 127 SUBCOLOR 127 SUBSHARP 63 SUPTINT 51 BRIABLTH 4 BRIABL 0
SUB COLOR→ PAL system sub-color SUB SHARP Sub-sharpness SUB TINT Sub-tint
RBI ABL TH→ Adjustment of ABL initial control position BRI ABL 1=ABL unable
0=ABL enable
2
5.1.3 Preset of I
C bus adjustment test item (Preset related to CRT used)
MENU8
MENU9
MI
M0 TEST.SIGNAL 0•4 0 M5 CL 0•63 32
SOUND .TRAP 0•7 0 BT 0•63 48 CPU VOLUME 01 1 CT 0127 48
HEADPHONE RB 0255 30
M1 LA76814 On/Off On GB 0•255 80
PAL-M On/Off Off BB 0255 40 PAL-N On/Off Off RD 0127 80 NTSC On/Off On GD 015 15
17
Item
Range Preset Note
On/Off
Off SC
MI
Item
Range Preset Note
MI
play
English On/Off On BD 0127 80 Espannol On/Off On SB 0127 90
Portugues On/Off On M7 H BLANK L 07 4
M2 AV2 On/Off Off H BLANK R 07 4
S-Video On/Off Off V.COMP 031 7
START.ON On/Off Off H.FREQ 0•63 24 OSD.. CONT 0 3 1 FBP.BLK.SW 01 0
M3 H-PHASE 031 11 LOGO TIME 060 12
V. POSI 063 28 V. S I Z E 0127 73 M9 FM GAIN 01 0
V. LI N 0•31 13 VIDEO LEVEL 0•7 7 V.SC 031 5 SUB CONT 0127 127
M4 RF AGC 0•63 20
SUB TINT 0127 51
M6 R/B Balance 015 7 BRI ABL TH 07 4
R/B Angle 015 7 BRT ABL 01 0
Item Range Preset Note
Wide
Zoom
OSD. H. d is
0127 20 0127 95 M8
SUB TREBLE 0•63 42
063 20 SUB COLOR 0127 127 NTSC
SUB COLOR 0127 127 PAL
MI
SUB SHARP 0•63 63
Item Range Preset Note
SUB BASS
063 42
5.2 Complete set adjustment test method
5.2.1 Set main power supply (+B)
Receive color bar signals, and set “Picture” to “Standard” status. Adjusting VR601, let +B
voltage = 117±0.5 V.
5.2.2 IF adjustment test
a) Connect 45.75 MHz 100 dB signal to TUNER IF test point.
b) Measure voltage of N201/PIN47.
c) Adjusting L204, let V
=3.4±0.1 V.
47
2
C bus adjustment test method
5.2.3 I
1. MENU3 for horizontal and vertical scan circuit adjustment, receive the signals of black-white
18
test card (numeric card).
a) Adjusting H-SHIFT value, let the picture horizontal center align at horizontal center of tube
screen.
b) Adjusting V-POSI value, let the picture vertical center align at vertical center of tube screen.
c) Adjusting V-SIZE value, let the picture vertical amplitude conform to requirement.
d) Adjusting V-LIN value, let the picture vertical linearity conform to requirement.
e) Adjusting V-SIZE value, let the heights of top and bottom panes of picture equal to that of
the center pane.
f) Adjusting OSD H DISPLAY value, let position of display bars (with number figures at side)
is symmetrical about right and left sides.
2. MENU4 for RF AGC adjustment
Receiving 60 dBu (1 mV) color bar signals, adjust AGC value (the voltage from high to low), let
the picture noise gradually reduced to level just aware.
3. MENU5 for adjustment of CRT cutoff, dark and Bright balance, and sub-brightness
After pre-heating the TV set fully, receive gray-white two-step signals.
a) Adjusting BT (brightness) value and CT (contrast) value, of FBT let the brightness of white
level and gray level of picture conform to conventional requirement of adjustment of
manufactory.
b) Select option to SC and press V+, then adjust Screen potentiometer of FBT, let a dim
mono-color (one color of red, green and blue, sometimes may lean to yellow, violet or white)
horizontal light line display on screen. Remember this color, press the numeric key 1, 2, 5, 6, 9,
0, let the horizontal light line become to white, then adjust SCREEN potentiometer again, let
the horizontal light line become to just can visible.
c) Select option to RB, GB and BB, and adjust RB, GB and BB values, let the gray color
temperature meet the requirement.
d) Select option to RD, GD and BD, and adjust RD, GD and BD values, let the white color
temperature meet the requirement.
e) Repeat c) and d) steps, let both gray and white temperature simultaneously meet the
requirement.
f) Receiving black-white 8-step signals, adjust SB (sub-brightness) value, let the difference
between first step and second (the most dim) step can just distinguish.
3.2.4 Checking x-ray protective circuit
a) Short-circuit jumperTP2001 and TP2002, activate protective circuit.
b) Remove the short circuit wires, and then press CH+ or CH- key, TV set startup again.
19
6. Trouble shooting
Rectifying and
Detection
Rectifying and
Detection
Rectifying and
Detection
Rectifying and
Detection
Rectifying and
Detection
14V
10V
15V
26V
117V
T611
Complete set power supply outline
6.1 No raster, no picture, no sound
General, these failures are produced by power sources, because of which refer to a wider area, so
that can be divided them two conditions to explain: no +B 117 V and existing +B 117 V.
(1) No +B(117 V) voltage (voltage of network 110 V ac)
These failures may be caused by switching type power. Because of the TV set has no-load
protection, over-load protection, over-current protection, once these protections are activated, the CPU
will enter to “STAND BY” status. So that status confuses with conventional CPU standby, some
difficulties are occurred for failure estimation. When the switching type power supply operating
normally +B=117 V, but +B=17 V when come into standby status.
N
=0V
Check fuse F601 or R602
Check C601,
C603~C606, L601,
V613, V502 at
condition of
short-circuit?
Y
Replace the
parts of
failure
Audio Power
Amplifying
N602 / 5V
N603 / 12V
H.Dri
Power Supply
Check voltage+B
N201
CPU
Power Supply
V. O UT
Power supply
H.OUT
Power Supply
Refer to the no operation
failures of CPU
=17V
Check voltage on D pole of V613
(switching transistor)
Check 110 V ac input and
VD603~VD606 rectifying,
V613.
Y
=140V
20
(2) Existing +B 117 V
These failures may be caused by abnormal operation of horizontal scan circuit, to confirm which
can observe the filament of tube whether bright on. If determined horizontal scan in abnormal
operation, look for the failure start from the horizontal drive stage. Search upward to LA76814 with method of checking dc voltage and waveform according to sequence: N201 PIN27/H.OUT port N201 PIN25 power supply N603/15 V output N101CPU/PIN42(STAND BY) output.
Check horizontal
output stage and
deflection circuit
Y
Y
Check voltage at pin of V501(C)
Check filament
circuit of FBT~CRT
Check voltage at
N101/PIN16=0 V
=2.3V
=19 V
N
<18V
Check V501
horizontal
drive stage
corresponding parts
Check N201
Check
N
=26V
Y
Check N201/PIN25=5V
(input current at this pin is
Y
Check V505B pole
and N201/PIN27
waveform
10 mA)
Check voltage at
V602E, V602C
N
N
Check CPU
according to non-
operation
After restart TV, check
voltage of negative pole of
VD2002 <10 V
Y
10V
Check
N101/CPU/PIN42
=5 V
Check CPU/PIN42
N
STANDBY status
N
Check VD2002
Check voltage of main
power supply whether too
high or value of C
abnormal
511C512
Y
Check V604
21
6.2 Existing raster and no picture
d
Because of the picture video signals and OSD characters display are input to PIN44, PIN15,
PIN16, PIN17 of LA76814(N201), so to observe characters on screen of faulted TV can determine the
approximate area of fault.
Display OSD characters on screen
When searching automatically channels, check
CVBS waveform existed at N201/PIN(46)
Y
Check CVBS waveform
existed at N201/PIN44
Check operating status of
N
TUNER
Y
N
Check CVBS waveform
at N201/PIN19/PIN20/
PIN21
Check circuit between
PIN(46)~(44) of N201
Y
Check CRT board
N
Check N201
6.3 Existing raster, no picture and sound
Processing according “6.2 Existing raster and no picture” at first, let the picture display normally,
then check sound. About the repair method, see “6.4 Existing raster and picture, no sound”.
6.4 Existing raster and picture, no sound
Check waveform at two pins of loudspeaker whether
normal
Y
Check the
loudspeaker and its
connection
Y
Check N304
22
Y
Check waveform at
N304/PIN(6)/PIN(8)
whether normal
element connected
Check mute circuit of
CPU/VOL and V108
N
Check external
to N304/PIN(6)/
PIN(8)
Check voltage of
volume control at
N304/PIN(5)
N
Check elements between
*
the bus from CPU to E2PROM an
main chip, no picture can occur.
Y
Y
N201(1)/PIN1 to
N304(3)/PIN
N Y
Check 180 V power supply on
CRT board
Y N
Check bus between
N101, N102, N201*
Check FBP waveform
at N201/PIN28
Whenever open or interconnect on
Check waveform
at N304/PIN(3 ) whether normal
N
Check waveform at N201/PIN1 whether
Check SIF circuit at
N201/PIN52/PIN54(2)
element connect to
normal
power supply of
relative plug-in
Check external
N
Check 180 V
connector
N201/PIN28
N
6.5 CPU non-operating
Y
Check V604
Y
Check voltage at
N101/PIN(17 )(RESET)
=5V
Y
Manual RESET
Check oscillating
waveform at
N101/PIN(10)/PIN(11)
Check functional
inching key of the TV
whether pressed
6.6 Cannot save channels
Y
Check SD voltage
variation at
CPU/PIN(33)
Y
Check AFT voltage
variation at
CPU/PIN(15)
Check voltage at N101/PIN(42)
(STANDBY) =5V
Y
Check voltage at
N101/PIN(12)
=5V
Check V102
RESET circuit
Check crystal oscillator
and external elements
Check N101
N
Check 33 V of
voltage
N
Y
Y
N
N
When searching automatically channels,
observe whether can display picture
Check voltage
variation at
N201/PIN(22)
N
Check 15V~CPU
5V Supply
N
Check BT voltage of
N
N
N
Check voltage at
N101/PIN(16) (X-RAY)
TUNER=30 V
=0 V
When restart TV, check voltage on
negative pole
VD2002=9.4 V
Check
protection
circuit of
V605 and
VD2001
N
Y
Check TUNER
Check R104 and VD101
N
>10V
Y
Check
C511 C512
23
7. Overview of IC function
7.1 N801 LC8632XXX Function: microprocessor
Symbol PIN Function description Symbol PIN Function description
NC 1 No connected STANDBY 42 STAND BY control output
NC 2 No connected TV/AV 41 TV/AV control output
N C 3 N o c o n ne ct e d AV1 / AV 2 4 0 AV 1/ AV2 /S -V HS c o n tr o l
output
STOP 4 Bus control port MUTE 39 MUTE output
NC 5 No connected SPOT KILLER 38 Blanking as TV turn off
VOLUME 6
NC 7 No connected BAND2 36 No connected
NC 8 No connected BAND1 35 No connected
GND 9 Ground IR-IN 34 Remote signal input
XTAL1 10 32kHz crystal oscillator SD 33 Identification signal input
XTAL2 11 32kHz crystal oscillator SYS IN2 32 No connected
VDD 12
KEY1 13 Keyed input 1 NC 30 No connected
KEY2 14 Keyed input 2 NC 29 No connected
AFT 15 AFT voltage input SCL 28 EEPROM SCL
X-RAY 16 X-RAY protection input SDA 27 EEPROM SDA
RESET 17 High level: Reset NC 26 No connected
FILT 18 Filtering OSD BLANK 25 OSD blanking output
CATV 19 CVBS signals input B OUT 24 OSD B output
V.SYN 20 Vertical pulse input G OUT 23 OSD G output
H.SYN 21 Horizontal pulse input R OUT 22 OSD R output
PWM output of volume
control
Connected to 5 V
power supply
NTSC3.58 37 No connected
SYS IN1 31 No connected
7.1.1 Description of pins of LC8632XXX
Pin No.1: NC
·
·Pin No.2: S-VHS selector switch. In case of the S-VHS status, the level is low, in other cases the
level is high.
Pin No.3: NC
·
·Pin No.4: CPU bus control port, in normal operating the level is high, when this level is forced
in low level, CPU bus will be opened, general, it is used for automatic adjustment of white balance.
·Pin No.5: NC
24
·Pin No.6: PWM output of volume control
·Pin No.7: NC
·Pin No.8: NC
·Pin No.9: GND
·Pin No.10 and 11: 32 kHz oscillator
·Pin No.12: VDD (5V)
·Pin No.13: Key input
Function
Voltage
MENU TV/AV POWER V+ V- P+ P-
0 0.625 1.25 1.875 2.5 3.125 3.75
·Pin No.14: TEST function input
·Pin No.15: AFT voltage input
·Pin No.16: X-RAY protection input (valid for high level)
·Pin No.17: Reset (valid for high level)
·Pin No.18: filtering
·Pin No.19:Full TV signals input, used for CCD Sampling signal.
·Pin No.20: Vertical pulse input
·Pin No.21:Horizontal pulse input.
·Pin No.22, 23, 24: R, G, B screen display output
·Pin No.25: OSD blanking output
·Pin No.26: NC
·Pin No.27: I
·Pin No.28: I
Pin No.29: SDA1 (no used)
·
2
C data bus (SDA0) port
2
C clock bus (SCL0) port
·Pin No.30: SCL1 (no used)
·Pin No.31: NC
Pin No.32: NC
·
·Pin No.33: Identification signal input
Note: If no signal at TV mode, SD (PIN33) is at low level, after 10 seconds, CPU will enter
to status of standby. In other conditions (Video, S-Video), this status cannot occur.
·Pin No.34: Remote signal input
·Pin No.35 and 36: NC
·Pin No.37: NC
·Pin No.38: Blanking output as TV turn
off. Only when turn-off power switch, it
outputs high level.
·Pin No.39: Sound MUTE output. In
normal at low level, when switching channel
or in case of no signal, it outputs high level.
· Pin No.40 and 41: Control signal
output of TV/AV(AV1)/AV2/S-VHS etc.
MODE CPU PIN NO.
PIN40 PIN41 PIN2 TV H H H AV H L H
AV 1•
AV2 L H H
S-VHS L L L
·Pin No.42: STAND BY output. In
normal condition at high level, in STAND BY
status at low level.
TV/AV Truth-value table
25
7.1.2 Keys of the TV set: MENU, TV/AV, VOL-, VOL+, CH-, CH+
1) Continuously press [MENU] key, the menu will change as follows:
a). TV mode
PICTURE FAV
SETUP
PIC-ENH
PRESET
b) AV mode
PICTURE → SETUP→ PIC-ENH → Normal operation
2
7.2 N201 LA76814 Function: I
Symbol PIN Function description Symbol PIN Function description
AUDIO OUT 1 Sound frequency output FBP IN 28 Sandcastle pulse forming
FM OUT 2 Sound detection output VCD I REF 29 Reference current for
PIF AGC 3
RF AGC OUT 4 Radiation frequency
PIF IN 5
PIF IN 6
GND• IF • 7
VCC•VIF• 8 Power supply
FM FIL 9 Sound detection filtering APC FIL 36 Color APC filtering
AFT OUT 10 AFT output ACC FIL 37 ACC filtering
BUS DATA 11 Data bus XIAL 38 3.58MHz Crystal oscillator
BUS CLOCK 12 Clock bus NC 39 No used
ABL 13 ABL SELECT V OUT 40 Output of selection of
R IN 14 Character red input GND•V/C/D• 41 GND
G IN 15 Character green input EXT V IN 42 External video signal input
B IN 16 Character blue input VCC•V/C/D• 43 Power supply
BL IN 17 Character blanking input INT V IN 44 Internal video signal input
VCC•RGB• 18 Power supply (RGB) BLACK STR 45 Black level extend filtering
R OUT 19 Red output VIDEO OUT 46 Video detection output
G OUT 20 Green output APC FIL 47 Video detection APC
B OUT 21 Blue output VCO COIL 48 Video detection
Inter medium
frequency amplifying
amplifying AGC
Picture
frequency input
Picture
frequency input
GND (
frequency amplifying)
intermedium
(
C bus control and NTSC small signal processing
CLOCK OUT 30 4MHz clock output
AGC
NC 31 No used
intermedium
intermedium
intermedium
frequency
amplifying)
OSD FIL 32 OSD circuit filtering
GND•CCD/H• 33 GND (IH_DL)
GND•X-RAY• 34
NC 35 No used
horizontal frequency
internal/external video
(video/color/deflection)
(video/color/deflection)
filtering
26
Symbol PIN Function description Symbol PIN Function description
SYNC 22 Synchronous signal
output
V OUT 23 Vertical signal output VCO FIL 50 Video detection filtering
RAMP FIL 24 Forming and filtering for
sawtooth wave
VCC•H/D• 25 Power supply (horizontal
oscillator/bus)
H APC FIL 26 Horizontal AFC filtering SIF APC FIL 53 Sound frequency
H OUT 27 horizontal oscillating
output
VCO COIL 49 Video detection
EXT AUDIO IN 51 External sound frequency
input
SIF OUT 52 Sound IF output
discrimination APC
SIF IN 54 Sound IF input
7.3 N304 TDA7056B
Symbol PIN Function description Symbol PIN Function description
NC 1 OUT+ 6 Audio output at (+) termina
VP 2 Power supply GND2 7 GND2
VI 3 Audio input OUT- 8 Audio output at (-) terminal
GND1 4 GND1 NC 9
VC 5 Volume control
Function: Sound frequency power amplifying
7.4 N401 LA7840 Function: Vertical scan output
Symbol PIN Function description Symbol PIN Function description
GND 1 INV IN 5 Signal input
V OUT 2 Vertical deflection output VCC2 6 Power supply input
VCC2 3 Power supply of output
stage
NON INV IN 4 Input
PUMP UP 7 Pump power supply
7.5 N601 MC44608P75 Function: Controlled oscillator of switching type power supply
Symbol PIN Function description Symbol PIN Function description
Demag 1 Switching transformer
I
SENSE
Control input 3 Error voltage sampling
Gnd 4 Vi 8 Power supply for turn-on
demagnetic switching transistor start protection
2 V613 Sampling current
for over-current protection
input
Driver 5 Output
VCC 6 Power supply 6~13 V
NC 7
TV
7.5.1 N601 MC44608P75
·MC44608 is used as a controlled oscillator in switching power supply, the oscillating output at
its pin 5 is used as the input signal of the V613 power switching transistor. Thus, the output voltage of
stabilized voltage power source can be controlled through controlling conduction period and duty
cycle.
·The features of MC44608:
1. Few external elements/ more protections/ save energy – standby power consumption ≤ 3w.
27
2. Applicable range of input power is 90~220 V ac.
(K)
(R)
(A)
7.5.2 Overview of operation principle of the “green” power supply (refer to fig. 2)
·The operation principle of this power supply is same as general switching power supply. The
output voltage is controlled through controlling of the conduction period and duty cycle of switching
transistor. Only some new type elements such as controlled thyristorV642 MCR22-6 / Programmable
zenan Diode V640 TL431LP are used in this power supply, besides MC44608 mentioned above.
·Programmable voltage-regulator TL431LP
Stabilized output voltage V
KA
= - [V
(1+R1/R2)+I
ref
×R1]
ref
The stabilized voltage is inverse proportion with sampled voltage.
input V
KA
Reference
Cathode
R
1
IK
I
ref
R
Anode
2
V
ref
·Stabilized process (assume +B increasing)
+B↑→ V640/V
ref
↑→
V
Current of diode of photo-coupler↑→ Current of transistor of
↓→
KA
photo-coupler↑→ Voltage of N601/3↑→ Conduction period of switching transistor of switching type power supply↓→ +B
STANDBY and normal operation
·
Normal operation: CPU N101/42 at high level V604 saturated conduction Thyristor V642G at low level V642 cut-off Power of photo-coupler N604/1 supplied by V614.
STANDBY operation:
CPU N101/42 at low level V642 cut-off Thyristor V642G at high level V642 conducted Power of photo-coupler N604/1 supplied by V642 Current of N604 increased largely +B decreased to 17 V.
28
8. Voltage of IC and transistor
N101 LC8632xxx(color bars)
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Voltage V 0 0 0 5 / 0/5 / / 0 2 2.5 5 5 5
PIN 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Voltage V 2.5 0 5 2.6 3 4.8 4.4 0 0 0 0 / 4.7 4.7
PIN 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Voltage V / / 0 0 0.4 4.8 / / / 0 0 / / 5
N101 LC8632xxx(no signals, blue background)
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Voltage V 0 0 0 5 / 0 / / 0 1.7 2.5 5 5 5
PIN 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Voltage V 4.6 0 5 2.6 2.5 4.8 4.2 0 0 3.6 3.6 / 4.2 4.2
PIN 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Voltage V / / 0 0 0.4 4.8 / / / 0 0 / / 5
N201 LA76814(no signals, blue background)
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Voltage V 2.3 2.3 2.5 1.9 2.9 2.9 0 5 2 2.3 4.7 4.7 4 0.8
PIN 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Voltage V 0.8 1.1 0 8 2 2 2 0.4 2.2 2.7 5 2.6 0.7 1
PIN 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Voltage V 1.6 0 0 2.7 0 2.6 2.1 3.9 2.4 2.9 3.6 2.5 0 2.6
PIN 43 44 45 46 47 48 49 50 51 52 53 54
Voltage V 5 2.8 1.9 2.2 3.6 4 4 2.4 2.2 1.9 3.1 2.4
N201 LA76814(no signals, blue background)
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Voltage V 2.3 2.3 0 5 2.9 2.9 0 5 2 4.6 4.3 4.3 3.7 1.1
PIN 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Voltage V 1.1 3 1.8 7.6 1.2 1.2 2.6 0.2 2.4 2.6 5 2.6 0.7 1
PIN 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Voltage V 1.6 0 0 2.7 0 0 1.3 3.4 0.3 2.9 2.3 2.5 0 2.6
PIN 43 44 45 46 47 48 49 50 51 52 53 54
Voltage V 5 2.8 1.9 3.4 2.9 4 4 2.4 2.2 1.9 3.1 2.4
N304 TDA7056(no signals, blue background)
PIN 1 2 3 4 5 6 7 8 9
Voltage V / 14 2.4 0 0• 1.1 7 0 7 /
29
N304 TDA7056(no signals, blue background)
PIN 1 2 3 4 5 6 7 8 9
Voltage V / 14 2.4 0 0 7 0 7 /
N401 LA7840(color bars)
PIN 1 2 3 4 5 6 7
Voltage V 0 13 26 2.5 2.5 26 2
N401 LA7840(no signals, blue background)
PIN 1 2 3 4 5 6 7
Voltage V 0 13 26 2.5 2.5 26 2
N601 MC44608P75(color bars)
Normal operation
PIN 1 2 3 4 5 6 7 8
Voltage V 1 0 5 0 3.6 12.3 0 126
Standby operation
PIN 1 2 3 4 5 6 7 8
Voltage V 0 05 Change 0 0 8 0 131
Voltage of transistor (color bars)
PIN B C E PIN B C E PIN B C E
Voltage V 0.3 4.8 0 Voltage V 0 16 0 Voltage V 16 0 15
V114 V203 V302
PIN B C E PIN B C E PIN B C E
Voltage V 0.3 4.4 0 Voltage V 2.2 0 2.9 Voltage V 0.4 1.1 0
V501 V502 V604
PIN B C E PIN B C E PIN B C E
Voltage V 0.16 19 0 Voltage V -0.1 115 0 Voltage V 0.7 0.2 0
V613 V640 V642
PIN G D S PIN K R A PIN G A K
Voltage V 3.6 140 0 Voltage V 6.5 2.5 0 Voltage V 7.1 111 7.8
V901 V911 V921 V701
PIN B C E PIN B C E
Voltage V 1.7 120 1.2 Voltage V 2 11 1.4
V103 V107 V108
30
Voltage of transistor (no signals, blue background)
PIN B C E PIN B C E PIN B C E
Voltage V 0.3 4.8 0 Voltage V 0 16 0 Voltage V 16 0 15
V114 V203 V302
PIN B C E PIN B C E PIN B C E
Voltage V 0.3 4.4 0 Voltage V 3.4 0 4.1 Voltage V 0.7 0 0
V501 V502 V604
PIN B C E PIN B C E PIN B C E
Voltage V 0.16 19 0 Voltage V -0.1 115 0 Voltage V 0.7 0.2 0
V613 V640 V642
PIN G D S PIN K R A PIN G A K
Voltage V 3.6 140 0 Voltage V 6.5 2.5 0 Voltage V 7.1 111 7.8
V911 V921 V701 V901
PIN B C E PIN B C E PIN B C E
Voltage V 1.3 185 1 Voltage V 2 11 1.4 Voltage V 2.6 108 2.3
V103 V107 V108
31
9. Resistance to Earth of Some Circuits
(With multimeter 500 type×1K/red test pen connected to earth)
N101
•LC8632XXX•
PIN
1
2 / 13 18K 24 1.6K 35 /
3 / 14 18K 25 1.6K 36 /
4 10K 15 1.5K 26 / 37 /
5 / 16 3.6K 27 2.6K 38 10K
6 10K 17 10K 28 2.6K 39 10K
7 / 18 6K 29 / 40 /
8 / 19 10K 30 / 41 /
9 0 20 18K 31 0 42 10K
10 10K 21 10K 32 0
11 10K 22 1.6K 33 3K
Resistance
Va l ue
/ 12 3.6K 23 1.6K 34 5K
PIN
Resistance
Va l ue
PIN
Resistance
Va l ue
PIN
N102 •AT24C04•
PIN
1 0 3
2 0 4 0 6 3K 8 3.6K
Resistance
Va l ue
PIN
Resistance
Va l ue
0
PIN
5 3K 7 0
Resistance
Va l ue
PIN
N201 •LA76814•
PIN
1
2 1.4K 16 1.7K 30 2K 44 1.5K
3 1.5K 17 0.9K 31 / 45 1.2K
4 10K 18 1K 32 0.8K 46 0.8K
5 1.2K 19 1.7K 33 0 47 1.7K
6 1.2K 20 1.6K 34 0 48 1.4K
7 0 21 1.6K 35 1.4K 49 1.4K
8 0.8K 22 1.6K 36 1.2K 50 1.5K
9 1.7K 23 1.2K 37 0.9K 51 1.5K
10 1.5K 24 1.3K 38 1.3K 52 1.5K
11 3K 25 1.3K 39 1.5K 53 1.5K
12 3K 26 1.7K 40 1.4K 54 1.5K
13 1.3K 27 1.1K 41 0
14 1.7K 28 1.5K 42 1.5K
Resistance
Va l ue
1.4K 15 1.7K 29 1.2K 43 0.8K
PIN
Resistance
Va l ue
PIN
Resistance
Va l ue
PIN
Resistance
Va l ue
Resistance
Va l ue
Resistance
Va l ue
32
N304 •TDA7056B•
PIN
1 / 3 100K 5 10K 7 0
2 10K 4 0 6 10K 8 10K
9 /
Resistance
Va l ue
PIN
Resistance
Va l ue
PIN Resistance
Va l ue
PIN Resistance
Va l ue
N401•LA7840•
PIN
1 0 3 0.67K 5 0.95K 7 0.8K
2 0.6K 4 0.9K 6 0.5K
Resistance
Va l ue
PIN
Resistance
Va l ue
PIN Resistance
Va l ue
PIN Resistance
Va l ue
N601•MC44608P75•
PIN
1 90K 3 4.4K 5 1K 7 /
2 3.4K 4 0 6 36K* 8 95K*
Resistance
Va l ue
PIN
Resistance
Va l ue
PIN Resistance
Va l ue
PIN Resistance
Va l ue
*1. To measure with multimeter 500 type, the multiplying factor is [×10K], and the red test pen
connected to earth.
The resistance to earth of load of each power supply (with multimeter 500 type×1K/red test pen
connected to earth) are as follows:
VD621- =480 VD622- =500 VD623- =480 VD624- =460 VD621- =480
2. When the resistance of N601/PIN6 less than normal value, TV is in status of standby.
When the resistance of N601/PIN8 more than normal value, the switching power supply of TV
is in status of stop.
33
10. Waveform Diagrams at Each Point
34
Appendix 1 Explanation of Parts No. of elements
The designation of first digit:
A Complete set S Fastener B Component T Transformer C Capacitor U D Diode V Variable resistor E Loudspeaker, earphone,
microphone F Fuse X Filter, etc. G Mount of wiring Y H Relay R—X Non-standard resistor J Conductor C—X Non-standard capacitor K Switch L Inductor M Accessories N IC P PCB Q Transistor R Resistor
W
35
Fixed resistor
h
h
h
N
g
R • • • • • •
• • • • • •
1 2 3 4 5 6 7 8 9 10 11 12
13
nd
2
digit: Material
D Carbon film resistor
F Fusible resistor
G Glass grazed resistor
S Metal oxide film
resistor
C Solid resistor
J Metal film resistor
W Wire resistor
Z Bare copper wire
th
digit: Power
13
— Non
A 1/8W
B 1/6W
C 1/4W
D 1/2W
E 1W
F 2W
G 3W
H 5W
J 6W
K 7W
L 8W
M 9W
N 10W
P 15W
Q 20W
R 30W
S 0.4W
T 1/10W
ote: When resistance value has 4 valid digits, do not use the first digit, shifting second
~ fifth di
t
t
t
4
,5
,6
digits :
resistance value
13th digits: Manufacturer
th
7
digit: Error
— Non
A
+
0.05%
B
C
D
F
G
J
K
M
N
P
Z
th
digit: Distance of lead(mm)
8
— Non
1 5.0
2 7.5
3 10
4 12.5
5 15
6 17.5
7 20
8 22.5
9 25
A 27.5
B 30
C 32.5
+
0.1%
+
0.25%
+
0.5%
+
1%
+
2%
+
5%
+
10%
+
20%
+
30%
+100%,-0%
+80%,-20%
th
9
digits: Characteristics
N Normal
A Inflaming
retarding
B
+
50ppm/
C
+
100ppm/
D
th
digit: Dimension of resistor
11
body (mm)
N Bare copper wire
A 3.5×1.8
B 6.5×2.3 C 9×3.5 D 12×4 E 15.5×6
F 23×9
G
A 1.6×0.8 B 2.0×1.25 C 3.2×1.6 D 3.2×2.6 E 5×2.5
F 6.4×3.2
When 10th digit: F,G,H, J,K,L,M,N,P (wired)
ppm/
+200
When 10th digit:
D(Flake)
its forward, and the third ~ sixth digits used as 4 valid digits.
36
th
10
digit: Shape of resistor
A
B
C
S
D
E
F
G
H
J
K
L
M
N
P
Q
3A
R
th
digit: Type
12
N Bulk
T 52mm
R 26mm
B 52mm
C 26mm
E Flake disk form
F Radial pop-up box
G Radial disk form
Axial pop-up box
Axial disk form
37
Capacitor
h
h
h
C • • • • • •
• • • • • •
1 2 3 4 5 6 7 8 9 10 11 12
13
nd
digit: Category
2
C Temperature
compensated ceramic
K High dielectric ceramic
B Semiconductor ceramic
J Monolithic E Aluminum-electrolytic F Polyester film(existed
D Polyester film (no
G Metallized polyester
A Metallized integrated
N Polypropylene file M Metallized
H Compound film T Tantalum-electrolytic P Non-polarity
th
8
dielectric
dielectric
dielectric
inductance)
inductance)
film
layer polyester
Polypropylene film
electrolytic
digit: distance of lead (mm)
— Non
Y 2.5
1 5
2 7.5
3 10
4 12.5
5 15
6 17.5
7 20
8 22.5
9 25
A 27.5
B 30
C 32.5
Digit of 7: Error
38
t
t
4
,5
,6
Capacitance value
rd
digit: Voltage
3
A 6.3V B 10V C 16V D 25V E 35V F 50V G 100V H 160V J 200V K 250V L 300V M 400V N 450V P 500V R 630V W 1KV Z 1.6KV
X 2KV
Y 63V
A +
0.05%
B +
0.1%
C +
0.25%
D +
0.5%
F +
1%
G +
2%
J +
5%
K +
10%
M +
20%
P +100-0%
Z +80-20%
t
digits:
th
digit: Shape
10
A
J
B
C
D
E
F
G
H
K
L
M
N
th
12
digit: Type
N Bulk T 52 R 26
B 52 C 26 E Flake disk form F Radial pop-up
G Radial disk
9th digits: Characteristics
Code
nd
2
digit C C? SL P X R K B X7R E F R E.P Normal 85 105 Low
B F R Others —
Axial
pop-up box
Axial disk
form
box
A B C E F G S P X R
th
digit: Dimension of capacitor (mm)
11
10th digit
Code
A 3.5x1.8 5x11 22x30 1.0x0.5 —
B 6.5x2.3 6x11 22x40 1.6x0.8
C 9x3.5 8x11 26x40 2.0x1.25
D 12x4.5 10x12 26x50 3.2x1.6
E 10X16 30x60
F 10x20 34x60
G 12x20 35x35
H 12x25 22x35
J 16x25 35x50
K 16x30 35x45
L 18x40 22x45
M 20x30 30x40
N 20x35 35x30
P 22x40 30x50
Q 16x35 26x30
R 6x7 30x35
S 18x35
T 26x45
V 3x5
X 4x5
leakage
13th digits: Manufacturer
B C D M N E F Others
LxD DxH DxH WxL J.A.G.H
High
Long
ripple
service life
105 • high
ripple
39
Non-standard resistor
h
h
h
h
R • • X •
• • • • • • • •
1 2 3 4 5 6 7 8 9 10 11 12
nd
2
digit: Material
D Carbon film resistor
13
F Fusible resistor S Metal oxide film
resistor C Solid resistor W Wire resistor J Metal film resistor Z Bare copper wire
rd
digit: Power
3
A 1/8W G 3W N 10W B 1/6W H 5W C 1/4W J 6W D 1/2W K 7W E 1W L 8W F 2W M 9W — Non
Non-standard Capacitor
t
t
t
5
,6
,7
digits:
Resistance value
th
8
digit: Error
A
+
B
+
C
+
D
+
F
+
G
+
J
+
LK
+
M
+
N
+
P
+100%,-0%
Z
+80%,-20%
Non
0.05%
0.1%
0.25%
0.5%
1%
2%
5%
10%
20%
30%
th
9
digit: Distance of
lead (mm)
0 — 1 5.0 2 7.5 3 10 4 12.5 5 15 6 17.5 7 20 8 22.5 9 25 A 27.5 B 30
10th,11th digits: Serial no.
01~79(bare copper
wire::80~99)
t
13
digit:
Manufacturer
th
digit: Type
12
N Bulk T 52mm R 26mm
B 52mm C 26mm E Flake disk form F Radial pop-up box G Radial disk form
Axial pop-up box Axial disk form
C • • X •
• • • • • • • •
1 2 3 4 5 6 7 8 9 10 11 12
13
rd
digit: Voltage
3
A 6.3V K 250V B 10V L 300V C 16V M 400V D 25V N AC250V E 35V R 630V F 50V Z 1.6KV G 100V X 2KV H 160V Y 63V J 200V
nd
digit: Category
2
C Temperature
40
compensated ceramic dielectric
K High dielectric ceramic
dielectric
B Semiconductor ceramic
dielectric J Monolithic H Compound film E Aluminum-electrolytic T Tantalum-electrolytic F Polyester film (existed
inductance) D Polyester film (no
inductance)
G Metallized polyester film
N Polypropylene film
M Metallized Polypropylene
film
P Non-polarity electrolytic
V Variable capacitor
10th,11th digits:
Serial no. 01~99
13th digit:
Manufacturer
th,6th,7th
5
digits: Capacitance value
nd
digit 5th,6th digit 7th,8th digit
2 V Minimum Maximum
th
8
digit: Error
A +
B +
C +
D +
F +
G +
0.05%
0.1%
0.25%
0.5%
1%
2%
12th digit: Type
N Bulk T 52 R 26 B 52 C 26 E F G
J +
K +
M +
P +100-0%
Z +80-20%
Axial pop-up box
Axial disk
form Flake disk form Radial pop-up box Radial disk form
5%
10%
20%
th
9
digit: Distance of
lead (mm)
0 — 1 5 2 7.5 3 10 4 12.5 5 15 6 17.5 7 20 8 22.5 9 25 A 27.5 B 30 C 35 Y 2.5
41
Fuse
h
h
F • • • •
2 3 4 5 6 7 8 9 10 11 12
1
• • • • • •
— •
13
2nd digit: Type of fuse
A
Normal
B
delay
C
Fast
D
3rd digit: Voltage
code
AC DC AC/DC
A B 1 250V
C D 2 127V
E F 3
G H 4
J K 5
L M 6
N P 7
Voltage
th
4th,5th,6 Current (µA)
t
9
,10
type and dimension
Code Dimension
01 D3x20
02 D5x20
03
digits:
7th digit:
Multiplying factor
8th digit: Shape
S
A
t
digits: Material of tube,
Material of tube Glass Glass Plastic
13th digit:
Manufacturer
11th digit: Security number
A
B
C
D
E
F
G
H
J
M
Australia
Argentina
China
Egypt
England
France
India
Hong Kong
Japan
Multi-mark
Switch
K •
• • • • • • • •
1 2 3 4 5 6 7 8 9 10 11 12
13
2nd ,3rd digits: Category
PW
PS
PA
PC
TA TB
42
TC
8th ,9th ,10th digits:
Serial no.
Push power switch
Slide power switch
Push button switch
Power select switch
Single linkage push switch(6x6mm) Bi-linkage push switch (8x8mm) Tri-linkage push switch(12x12mm)
001—999
TD Tetra-linkage push
switch
SV
Lever switch
LA
Slide switch
HA
Single linkage switch
HB Bi-linkage switch KA Keyboard switch RA
Rotary switch
6th digit:
Characteristics 1
H Horizontal V Vertical
th
5
digit: Electrode number
Code
1 1 2 2 3 3 4 4 5 5
— —
th
7
Characteristics 2
L
Locked
N
Electrode number
No lock
digit:
13th digit:
4th digit : Number
of action points
1
1
2
2
3
3
4
4
5
5
6
6
7
7
Manufacturer
position position position position position position position
43
Variable resistor
V •
• • • • • • • • • • •
1 2 3 4 5 6 7 8 9 10 11 12
13
3rd ,4th digits: Type category 1
rd
3
digit 4th digit Type 3rd digit 4th digit Type A A D6 horizontal A L D14 horizontal Rotary B D6 vertical Rotary M D14 vertical C D8 horizontal N D16 horizontal D D8 vertical P D16 vertical E D9 horizontal Q F D9 vertical G D10 horizontal S D19 horizontal H D10 vertical J D12 horizontal K D12 vertical B A Slide B
nd
digit: Material
2
D Carbon film C Glass graze W X wired
th
5
digit: Category 2
A
Straight line type, without switch
B Straight line type, with switch C Exponent type, without switch D Exponent type, with switch E Logarithm type, without switch F Logarithm type, with switch G S type, without switch H S type, with switch
6th ,7th ,8th digits: Resistance value
10th ,11th ,12th digits: Serial no.
handle length, type, height,
dimension of lead, center position
13th digit: Manufacturer
th
9
digit: Combination
number
A 1 B 2 C 3 D 4 E 5 F 6
Loudspeaker, Earphone, Microphone
E •
• • • • • • • •
1 2 3 4 5 6 7 8 9 10 11 12
13
nd
digit: Category
2
S Loudspeaker M Microphone E Earphone P Buzzer
rd
3
digit: Sub-category
A B C D E
3rd digit
nd
digit
2
S Moving coil Electromagnet
E Moving coil Electromagnet Electret
M
P
External magnet Internal magnet
4th ,5th digits: Impedance (Ohm)
— — •
8th ,9th ,10th digits: Serial
no.001~999
6th digit : Multiplying factor
7th digit: Type
R Circular T Elliptic
13th digit: Manufacturer
44
45
Inductor
L • • • •
• • •
— — — • •
1 2 3 4 5 6 7 8 9 10 11 12
13
2nd digit: Designation
A Vertical B
Horizontal C D
Flake type E
F Horizontal linearity G Line filter M Degauss coil T Intermedium frequency coil N Antenna P Impedance convertor Y Deflection YOKE
Magnetic bead
rd
3
digit: Outline dimension (mm)
A B D E T N
2nd digit
Code
2
D D×L L×W D×L×d L×W type
A 6 2x4 3.2x2.5 3x6x1 4x4 Tie
B 8 3x5 2x1.25 3.5x9x0.6 5x5
C 10 3x7 3x7x1 7x7
D 18 4x10 3.5x5x1.3 10x10
E 12.5 6x6x2
F 5x10x1.8
G 3.5*4.5*0.8
H 5x6x2
J 10x6x3
X
Non-stan dard
Specific
nd
digit: C.F.G.M.P.Y
th
digit: Error
7
J +
5%
K +
10%
M +
20%
nd
When 2
9th ,10th ,11th digits: “-”
rd
3
digit 9th ,10th ,11th digits X Serial no. 2nd digit 9th digit: Shape
B
digit:
C.F.E.M.G.T.N.P.Y
th
10
,11th digits: “-”
A
B
th
13
digit: Manufacturer
th
th ,6th
,5
digits: Inductance value(µH)
4
nd
2
digit 4th ,5th ,6th digits A.B.D Inductance value C.F.E.G.M Serial no. 001~999 T.N.P.Y
th
digit: Type
12
N Bulk T 52 Axial pop-up box R 26 B 52
C 26 E F G
8th digits: Distance of lead(mm)
0 Special space
1 5.0
2 7.5
3 10
4 12.5
5 15
6 17.5
7 20
8 22.5
9 25
— Non
2nd digit: T(medium frequency)
C With capacitor
N Without capacitor
Axial disk form
Flake disk form Radial pop-up box Radial disk form
46
Transformer
d
T • — • • • • — — — —
• •
1 2 3 4 5 6 7 8 9 10 11 12
13
Second digit: Dielectric material
B Iron core (for power supply)
M Magnetic core (for power supply)
F FBT
D Horizontal drive
th ,6th
4th ,5
Serial no. 0001~9999
12th digit: Changed serial
no. 0~9
13th digit: Manufacturer
,7th digits:
Integrated circuit (IC)
N •
1 2 3 4 5 6 7 8 9 10 11 12
13
• • • • • • • • • • •
12
Second 2~11th digits: Type indicated
directly, blank indicated with “_”
th
digit: Type
N Bulk
E Flake disk form
F Radial pop-up box
G Radial disk form
13th digit: Release code A…
common type indicate
with “_”.
47
Transistor and MOS transistor
d
h
f
Q •
• • • • • •
— • • • •
1 2 3 4 5 6 7 8 9 10 11 12
13
th
10
Second ~8th digit: Type indicate
directly, and blank indicated wit
“_”.
12th digit: Type
N Bulk E Flake disk form F Radial pop-up box G Radial disk form
digit: Amplified factor indicated directly,
for example: Toshiba O, Y, GR. Code: O,
Y, G. “_” indicates non.
13th digit: Manufacturer (domestic)
th
digit: Integral form
11
A
B
C
D
E•F•G• HJK
N Non
2
1,3
2
1.3
1.3
2
Front
Front
Front
Semiconductor
D •
• • • • • • • • • • •
1 2 3 4 5 6 7 8 9 10 11 12
13
Second digit: Category
R Diode Z Zenar diode L Light-emitting diode H Thermal element (PTC) N Thermal element (NTC) V
Pressure-sensing element
G Light-sensing element
2nd digit: L
rd
digit: Category 4th digit: Dimension 5th digit 6th,7th,8th
3
Code Designation Code Circle Rectangle Code Color Serial no. “—” A Circle(without color) 2 D2 5x1 2 Red 001-999 B Circle (transparent) 3 D3 5x2 3 Orange C Circle (scatter) 4 D4 4 Yellow D Circle (bi-color) 5 D5 5 Green
E Rectangle A Orange,
48
F Rectangle (bi-color) B Red, green
2nd digit “V”: 3rd ~7th categories, serial no. 8-10
rd
3
~11th digits: Type indicated directly, blank indicated with “_” (If the shape o
final products have special requirement, which can not be indicated in the type,
then it can be indicated by serial no. of 10
nd
digit: H, N, V
2
rd
3
digit 4th ,5th , 6th digits 7th digit 8th ,9th ,10th digits 11th digit
Internal construction
1 2
Single
element
Resistance value in normal condition
Bi-element
th
9
,10th ,
th
11
digits
yellow-green
digits
13th digit:
Manufacturer
th
and 11th digits)
Error Serial no.
th
12
digit: Type
N Bulk T 52 Axial pop-up box R 26 B 52
C 26 E Flake disk form F Radial pop-up box G Radial disk form
Axial disk form
“—”
— 49 —
SAW Filter, Filter, Trapper, discriminator,
b
Delay-line, Resonator
X • • •
• •
— — — — — • •
1 2 3 4 5 6 7 8 9 10 11 12
13
Sound digit: Category
F Filter
T Trapper
D Discriminator
B Brightness delay-line
C Color delay-line
R Ceramic resonator
X Crystal resonator
rd
3
digit: Sub-category
2nd digit
Code
S SAW Filter
C Ceramic Ceramic Ceramic
L LC type LC type LC type
“—”
F T D B.C.R.X
“—”
4th ,5th ,6th digits: Serial no. 001~999
13th digit: Manufacturer
12th digit: Type
N Bulk E Flake disk form F Radial pop-up box G Radial disk form
PCB
P • • • •
• • •
1 2 3 4 5 6 7 8 9 10 11 12
13
2nd digit: Category
A Main board T Tuner board
B CRT board X Hybrid board (mixed)
C Power supply board Y Other sub board
D MF amplifier board P PIP board
E Sound frequency board
F Keyboard board
G Interface board
50
— — — •
th
,5th ,6th ,7th digits: Serial
4
no. 0001~9999
rd
3
digit: Hybrid board quantity
rd
digit of Code Quantity of
3
—— Non
2...9 2...9
10...20 A...K
hybrid board
th
8
digit: Serial no. of hybrid
oard in same category: “_”, for
in different category: A, B…
th
digit: Change serial no.
12
1~9
th
digit:
13
Manufacturer
51
Socket
G •
• • • • • •
— — — — •
1 2 3 4 5 6 7 8 9 10 11 12 13
2nd, 3rd digits: Category 1
2nd digit 3rd digit
A TJC1 big size
A
B TJC2 medium size
C TJC3 (small size) XH
D TJC3(small size)EH
E MKS STOCKO base
F
J B TO B STOCKO
Z TJC18A
Y TJC18Y (base)
G IC base (bi-row)
H IC base (single row)
K VH base
A CRT base
B
B RCA base
C SVHS base
D 3.5mmJACK base
E 2.5mmJACK base
F 6.35mm JACK base
G DIN base
H 3-pole power base
A wire clip
C
Designation
MKS STOCKO PLUG
4th digit: Category 2
V Vertical
H Horizontal
A Vertical with switch
B
2nd ,3rd digits 4th digit Space(mm)
AG A 2.54
AH B 1.78
th
6
,7th ,8th digits: Serial no. 001~999
nd
,3rd digit: BB)
(2
2 Red 01---99
4 Yellow
9 White
Mix
Horizontal with switch
th
6
digit: 7th ,8th digit:
Color Serial no.
13th digit: Manufacturer
5th digit: Number of contacts
Code
1 1 8 8
2 2 9 9
3 3 A 10
4 4 B 11
5 5 C 12
6 6 J 18
7 7
2nd ,3rd digits: AG, AH 2nd ,3rd digits: AB
Code Number pins Code Number pins
A 52 S Small diameter
B 40 L Big diameter
C 30
E 42
F 8
D 64
Number of
contacts
Code
Number of
contacts
Conductor material
J • •
•• • • • • • •
1 2 3 4 5 6 7 8 9 10 11 12 13
th
4
,5th ,6th digits: Length (mm) (4th ,5th digits:
Valid figures 6
nd
digit: E 4th ,5th ,6th digits: “_”
2
2nd digit: category
P Power supply wire
E GND conductor
W Hybrid wire
H High insulation wire
B Shielding wire
D Bi-layer insulation
C Coaxial cable (IEC)
S Divergent wire
Z Copper wire(tinning)
52
th
digit: Multiplying factor)
3rd digit: Number
of wire cores
1 1 core
2 2 cores
3 3 cores
4 4 cores
5 5 cores
6 6 cores
7 7 cores
8 8 cores
9 9 cores
A 10 cores
B 11 cores
F 15 cores
th
,10th ,11th digits: Serial no. 001~999
9
th
13
digit: Manufacturer
7th digit: “_”
nd
2
,3rd digits: S1(divergent wire)
Code Color
1 Brown
2 Red
3 Orange
4 Yellow
5 Green
6 Blue
7 Violet
8 Gray
9 White
0 Black
— Others
8th digit: Plug type
Code Type Security code (2
A TJC1(Big size) Australia
B TJC2(medium size) Argentina
C
TJC3(small size)-XH
D
TJC3(small size)-EH
E TJC3-XH—D2 England
F TJC3-EH—D2 France
G IEC—IEC India
H IEC—RCA Hong Kong
J D2—D2 Japan
L MKF STOCKO Germany VDE
M VH
K XH-XH
V VDE
U UL
X Unknown
— Non
China CCEE
Egypt
nd
digit: P)
53
Bolt, Screw
th
S • • • •
• • • • • •
— •
1 2 3 4 5 6 7 8 9 10 11 12 13
2nd digit: Category 1
A Bolt GB M Notch head tap screw GB
B Bolt SJ N Notch head tap screw SJ
C Screw GB P Flat head tap screw GB
D Screw SJ Q Flat head tap scre w SJ
E Combined Screw GB R Combined shar p head tap screw GB
F Combined Screw SJ S Combined sharp head ta p screw SJ
G T Combined notch head tap screw GB
H U Combined notch head tap screw SJ
J Y Non-standard tap screw
K Sharp head tap screw GB
L Sharp head tap screw SJ X Nu t and washer
10th digit: Material
C U E F G N
A B
Cu Stainless steel Normal
Al
steel
Nylon
3rd digit: Category 2
A Cross pan head
B Cross pan head with washer
C Cross sunk head
D Cross hex head
E Cross hex head with washer
F Socket hex head
G Cross flat head
7th ,8th ,9th digits: Length (mm)
L<10mm L>=10mm
Decimal: indication with R
Example:L=6mm 6R0 L= 350mm 350
11th digit: Coating material
A B C D E F
Ni Cr Cu
No indication of decimal
Zinc
black
yellow
4 components, others indicated with “_”)
Zinc
Zinc
white
A With flat washer
B With spring washer
C With flat and spring washer
D With quincunx washer
th
13
digit: Manufacturer
th
digit: Category 3 (suitable for
th
5
,6th digits: Diameter (mm)
1. D<10mm: direct indication (no
indication for decimals)
2. D≥10mm: tens digit indicated with
code
A 10 D 40 G 70
B 20 E 50 H 80
C 30 F 60 J 90
Example: D=15mm A5 D=3.0mm 30 D=20mm B0
Nut, Washer
S X •
• • • •
1 2 3 4 5 6 7 8 9 10 11 12 13
rd
digit:
3
N Nut
W Washer
Nut: 4th digit: Category 1
1 GB
2 SJ
3 Non –standard
Was her : 4
1 GB
2 SJ
3 Non-standard
digit:
Category 1
54
5th digit: Category 2
A Normal h ex H Combined with flat wash er
B Fine thread
C Square K Combined with flat and spring
D Wing L Combined with quincunx washer
E Thin cap M Combined with b owl-form
F Thick cap N
G Hex with
5th digit: Category 2
A
B
C
D
E
F
— — • • — •
th
6
, 7th digits: Diameter (mm)
hex
washer
Standard flat washer
Small size flat washer
Big size flat washer
Circular spring washer
Flat spring washer
Internal tooth flat
J Combined with spring washer
washer
washer
G
External tooth flat washer
Both internal and external
H
J
Conical external tooth washer
L Quincunx washer
M Bowl-form washer
1. D<10mm: direct indication (no indication for decimals)
2. D≥10mm: tens digit indicated with code
A 10 D 40 G 70
B 20 E 50 H 80
C 30 F 60 J 90
Example:D=15mm A5
11th digit: Coating material (nut, washer)
A B C D E F
Ni Cr Cu Zinc
10th digit: Material (nut, washer)
A B
Cu
Al
th
digit: Manufacturer
13
Zinc
yellow
Zinc
white
Normal
steel
Nylon
black
C U E F G N
Stainless
steel
55
Component
B • • • • • •
— — —
• •
1 2 3 4 5 6 7 8 9 10 11 12
13
3rd digit: Category
A Main board unit E Graph-words unit A 9” J 21”
2nd digit:
X(chassis)
2nd digit:
U(tube)
B Video unit F PIP B 12” K 22”
C Interface unit G C 14” L 24”
D Keyboard unit H Auxiliary unit (synthesized)
A 14” H 22” E 17” N 29”
B 16” J 24” F 18” P 33”
C 17” K 25” G 19” Q 34”
D 18” L 28”
E 19” M 29”
F 20” N 33”
G 21” P 34”
nd
digit: C
2
(housing
product)
nd
2
digit: T
(emitter)
2nd digit: Category
D 16” M 28”
H 20”
rd
digit: Indication of
3
“_”
X Inner-works
C Housing
U CRT
T Remote
emitter
th,5th,6th,7th
4
digits:
serial no.
0001—9999
th
8
digit:
Changed serial
no. A
th
12
,13th digits:
Manufacturer
TunerBXAT•••••———
Remote receiver BXAR••••————•
5th digit: Category
N Normal S Satellite bands A Supplement300
MHZ
B Supplement470
MHZ
5th,6th,7th,8th digits:
0001--9999
K Satellite Ku
band
th
digit:
13
Manufacturer
th,7th,8th
6
digits: Serial no.
9th digit:
Voltage synthesis
F Frequency
synthesis
th
13
digit: Manufactory
Complete set
A •
• • • • • •
1 2 3 4 5 6 7 8 9 10 11 12
13
2nd,3rd digits:
Category
90 TV set 20 Audio
equipment
56
30 Monitor
4th digit: Serial no. of
trademark
M SANWAN H HUANYU
— — — — •
th,6th,7th
digits:
5
Product serial no.
001—999
8th digit: Improved
serial no.
0—9
13th digit:
Manufacturer
Thick film component
R
B - •
• • • • • • • • • •
1 2 3 4 5 6 7 8 9 10 11 12
13
rd
3
digit: Category
A Pure resistance net
B Pure capacitance net
C RC net
D Active net (power
supply)
E Active net (high
power)
F Active net (small
signals)
th,7th,8th
6
digits: 9th digit:
th
digit: Net type (3rd digit:ABC)
4
A B
1 2 3 4
C D
R R R
2R 2R 2R 2
1 2 3 n n+1 n+2
1 2 3 4 5 6 2n-1 2n
E F
Others“—”
10
th
digit: Material
characteristics
th
11
digit: Lead
distance
A:2.54mm
B:1.78mm
12th digit: Type
F: Radial pop-up box
N Bulk
5th digit: Number of elements in net
RC
13
th
digit:
Code Quantity
1...9.A.. 1...9.10...
Code Quantity 3rd digit: C
1...9.A.. 1...9.10...
3rd digit: A,B
resistor,
capacitor
component
3rd digit:
D,E,F active
element
Manufactory
58
Accessories
M • • • •
• • •
— — — • •
1 2 3 4 5 6 7 8 9 10 11 12
13
3rd digit: Category2
0
1
2
3
4
5
6
7
8
9
nd
2
A Adhesive S Discharger
B
C Rubber U
E Cabinet lock V
F Sheet W
G Plastic X
H Spring Y
J Foam cushion 1
K Carton 2
L Trademark 3
M
N Rivet 5
P Terminal plate 6
Q 7
R 8
9 Unknown
A 14” J 24” B 16” K 25” C 17” L 28” D 18” M 29” E 19” N 33” F 20” P 34” G 21” H 22”
A B C E F G H J K L M N T P 9
2nd
digit
PVC label
Support
Silicon gel Radiator
Adhesive tape Grid cover
Self-adhesive
Metal spacer
paper
Self-adhesive
Metal bar
non-woven
Damped
Metal hook
block
Bar code
Shield cover
paper
Label for
product no.
digit: Category1
Metal support, flake, hook
Magnetic material
D: Injection molding
3rd digit: Category 2(Screen size code)
T Battery
4
X
Rubber
Rubber ring
Rubber
Conduct heat
film
NEC
Circuit
diagram
Instruction Plastic nail
Maintenance
Card
Conformity
Plastic tube clip
certificate
Tension
Plastic bag
spring
Press
spring
th
digit: Category3 (code of housing serial no.)
4
th
A EK-A EK1 •• 1 •• 1
B NEC1 EK2 ••1 NEC29’
C NEC2Single EK3 ••2598
D NEC3Two
E PANDA1401 NEC5
F HAIFENG
G
H
J EK9
4th digit: X 5th,6th,7th,8
Complete
Set cushion
Sponge cushion
A(14”) F•20”• G(21”
SANWAN
set
NANKONG
Parts
Turnover
sheet
Domestic trademark
5th,6th digits: Cabinet parts serial no. 01~99
th
digit: Material
7
th
8
digit: Changed serial no. 1~9
12th,13th digits: Manufacturer
th
digits: Serial no.
Ring
Hollow
R6S
K(25”) M(29”) P(34’) 3th digit
Terminal plate
Sheet mica
59
Appendix 2 Difference of CRT
Tube type
Main power
voltage
R951 RFE3R9J5ACDNF RFF1R2J5ACDNF
C522 CKX681K2RL-ND CKX471K2RL-ND
C514 CMK364J5-K-NP/S CMK394J5-K-NP/S
L501 LF-037-2---NJ LF-015-2---NJ
R431 RSE821J4ACCND RDD102J4NBCND
R639 RDD513J4NBCND RDD473J4NBCND
T601 TM-0047----1L TM-0047----0L
PHILIPS
A51EFK155X01
117V 110V
SEG-HITACHI
A51JFC82X13•C•
61
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