Atec DCR600-20 User Manual

DCR600-20
6,000W
0-600 Vdc / 0-20Adc
Three Phase AC Input
Requires AMX AC Power Source
DC Output Module
Standard Features:
• Wide Useable Range
Up to 600Vdc Voltage and 20Adc Current Output
• Three Phase AC Input
Requires Programmable AC Power Source with Square Wave Capability
• Adds DC capability to AC Power Source
DC Output Voltage Derived from Provided AC RMS Input Voltage
• Program DC Transients Using UPC Controller Functions
Run Dynamic Voltage Tests on DC Powered Equipment
• Dual Banana Jacks Provided on Front and Rear Panel
Easy Connection of DMM or Scope to Monitor DC Output Voltage
• Circuit Breaker on Front Panel
Quick AC Input Power Disconnect Removes DCR Unit from AC Source Output
• 19” Rack Mount Enclosure with Removable Rack Ears
Fits easily on Lab Bench, on Top of the AC Power Source Used or in Instrument Cabinet
Available Options:
• UPC Studio Software Suite (available at no cost)
• UPC Test Manager
UPC Manager Software Suite
Master the Power of the Wave!
UPC Manager Software gives you the tools neces­sary to quickly and easily operate your DC output unit through the AC Power Source. This Windows soft­ware supports controls over all areas of your Power con­trol all areas of your Power Source testing with simple presets, user prompts, test sequences, test plans and custom reports
DCR600-20 DC Output Module
The DCR600-20 is a unique approach to generating programmable DC voltages to test DC powered equipment using a Pacic Power Source AMX Series AC Power Source. The DCR600-20 connects between the AC Power Source outputs terminals and the UUT and recties the programmed AC output voltage into a stable DC voltage.
Pacic Power’s AMX and ASX-Series high performance Linear AC Power Sources oer low output voltage noise and distortion, ease of installation, and high AC waveform delity that is used to produce the required DC output voltage.
DC Test Capability From an AC Power Source
Leverage your existing investment in your AC Power Source by using it not only for AC product development and test but for DC power products as well. The same programmable features and function available on the AC Power Source can be applied to an AC derived DC output. DC voltage is twice that of the AC Line to Neutral voltage so scaling from AC to DC is easy.
Simple Connection, Quiet Operation
The DCR unit is placed between the AC Power Source output and the DC load under test. For best results, a three phase AC Power Source is recommended. No other equipment is needed to provide DC power. A set of banana jacks is pro­vided on the DCR unit to connect a DMM which can be used to monitor the DC output voltage. No DC bias supply is needed to operate the DCR unit and only convection cooling is needed to cool the unit so no fan noise is present.
DC Test Sequence Programming
By programming the required AC voltage output sequence on the AC Power Source, sophisticated test sequences can easily be applied to a DC unit under test.
The Leader in AC Power Technology now oers DC
An early pioneer in the development solid-state power conversion equipment, Pacic Power Source continues to develop, manufacture, and market both linear and high-performance PWM AC Power Sources. Pacic’s reputation as a market and technology leader is best demonstrated by its continuing investments in both re­search and development and world-wide customer support. With corporate owned oces in the United States, Germany, the United Kingdom, and China, local person­alized support is always available.
THE POWER OF EXPERTISE
FREQUENCY CONVERSION R & D MANUFACTURINGAEROSPACE MILITARY CUSTOM
Specications: DC Output
DC Output
Parameter Specication Unit Conditions
Voltage DC 600 Vdc Maximum allowable DC Output Voltage
Accuracy ±0.5 % Range See Note 1
Rise Time < 2.0 msec 0-100% voltage change @ 10-90% amplitude at 300V/20A load
Fall Time < 15.0 msec 100-0% voltage change @ 90-10% amplitude at 300V/20A load
DC Ripple RMS < 750 mV RMS See Note 2
DC Ripple pk-pk < 4.0 V peak-peak See Note 2
Load Regulation < 0.5 % of full range With CSC on and UPC32 and external sense at DCR input. AMX in
Current Max. 20 Adc Maximum supported DC Output Current
Current Limit - Determined by AC Power Source Programmable Current limit setting.
Power Max. 6000 Watts See voltage and current rating chart below
Other Output
Capacitance
Controls DC Output None NOTE: No DC Output disconnect is provided. A contactor or discon-
DCR600-20
< 4.0 msec 0-100% voltage change @ 10-90% amplitude at 600V/ 10A load
< 40.0 msec 100-0% voltage change @ 90-10% amplitude at 600/10A load
Direct coupled mode on 135Vac range
< 1.0 % of full range With CSC on and UPC32 and external sense at DCR input. AMX in
Transformer coupled mode on 270Vac range
470 μF
nect switch may be added between DC terminal block and UUT if desired
NOTES:
1. Applies under nominal load with transfer function Vac = (Vdc + 1.4) / 2.02 where Vdc is the desired DC output voltage and Vac is the programmed AC voltage.
2. Specications shown apply when using AMX AC Power Source model in three phase output mode (FORM3) and standard square wave output waveform at 400Hz fundamental.
Input Power Requirements
AC Input
Parameter Specication Unit Conditions
Voltage VAC RMS (L-N) 0-300 Vac RMS Maximum allowable AC RMS Input Voltage.
VAC Peak (L-N) 300 Vpeak Maximum allowable AC Peak Input Voltage
FORM 3 3 Phase + Neutral See Note 3
Waveform Square Wave Recommended AC Source Output Setting
Frequency 400 Hz Recommended AC Source Output Setting
Current Max. 30 A/phase Input Circuit Breaker Protection
Power Max. 6000 Watts See voltage and current rating chart below
Controls AC Input Breaker 3 Pole, 30 Arms Front Panel mounted
Terminals AC Input Rear Panel Terminal Block 3 Wires + Ground.
Input Safety Cover Included Protects against accidental touching of AC input
NOTES:
3. DCR600 Unit is operable with single phase AC input but AC to DC Scaling will be lower and Ripple higher. For best performance, three phase AC input is recommend­ed. All data shown is for three phase AC input.
DCR600-20
DC Output Power Rating Curve
Rated Continuous Load Current as a Function of Output Voltage
Chart shown assumes AC Power Source model used is capable of supplying the required AC current as demanded by the DC load on DCR output at the programmed voltage. Check relevant Pacic Power Source AC Model data sheet for AC voltage and current rating charts.
MODEL VA Vrange
305AMXT 500
308AMXT 750
320AMXT 2000
345AMXT 4500
360AMXT 6000
All Data shown for 3 Phase Mode (FORM3)
Coupling
Direct 135 125 1.50 250 2.2 551
1.5:1 202 187 1.00 375 1.5 550
2.0:1 270 250 0.75 502 1.1 551
2.5:1 338 299 0.60 600 0.9 527
Direct 135 125 2.00 250 2.9 735
1.5:1 202 187 1.30 375 1.9 715
2.0:1 270 250 1.00 502 1.5 735
2.5:1 338 299 0.80 600 1.2 703
Direct 135 125 6.00 250 8.8 2205
1.5:1 202 187 4.00 375 5.9 2200
2.0:1 270 250 3.00 502 4.4 2205
2.5:1 338 299 2.40 600 3.5 2110
Direct 135 125 12.00 250 17.6 4410
1.5:1 202 187 8.00 375 11.7 4399
2.0:1 270 250 6.00 502 8.8 4410
2.5:1 338 299 4.8 600 7.0 4219
Direct 135 125 13.6 250 20.0 4998
1.5:1 202 187 10.70 375 15.7 5884
2.0:1 270 250 8.00 502 11.7 5880
2.5:1 338 299 6.40 600 9.4 5626
Vmax LN Vset
(AC)
Available
Arms
/Phs @ Vset
Vdc DC Curr.
(Adc)
Power
Avionics DC Test Sotware Options
Owners of the DCR option may use the growing library of Avionics Compliance Test Sequence Software to perform DC Power Group testing at either 28Vdc, 135Vdc or 270Vdc. The DC Test Sequence are included in the Avionics Test Options available from Pacic Power Source for use with its UPC Studio Test Manager Windows Software. The table below shows currently supported test standards. Contact Pacic Power Source to check on availability of DC test sequences.
Manufacturer / Organization Test Standard Airframe Revision PPS Part Number
Airbus Industries, Europe ABD0100.1.8 A380 E 149102
Airbus Industries, Europe ABD0100.1.8.1 A350 C 149125
Boeing, USA 787B3 787 Dreamliner C 149126
Radio Technical Commission for Aeronautics (RTCA)
US Department of Defense (DoD) MIL-STD-704 Military Aviation F 149101
DO160, Section 16 Commercial Aviation G 149124
DCR600-20
Principle of Operation
The DCR600-20 uses a three phase diode bridge to rectify the AC input voltage to a single DC rail. By using the square wave capability of the AMX Series AC Power Sources, low voltage ripple can be accomplished with only minimal bulk DC storage capacitance at the output. This results in faster DC slew rates compared to a typical 6KW DC Power Supply. No modications are needed to the AC Power Source to use the DCR unit as it is fully self-contained. If the DCR unit is placed away from the AC Power Source used to drive its input, it is recommended to use the external voltage sense capability of the AC Power Source to minimize line losses1.
A block diagram of the DCR unit is shown in the gure below for reference.
Applications
The DCR is most practical for higher Voltage DC applications (100Vdc to 600Vdc) as these ranges are a better t for the 135V or 270VAC voltage ranges of the AC power source. Lower voltage settings will generally provide only little DC output power as the AC Power Source does not deliver higher current at lower voltages. Check the Voltage and Current rating chart of the AC Power Source model you plan to use to drive the AC input side of the DCR unit.
Applications for DC testing are numerous and only a handful of typical examples are listed here.
LED Lighting
Power Conversion, Power Factor Correction
DC Motors and Actuators
DC Power Distribution in Avionics
DC Output Samples
The waveform capture screens shown below represent typical DC output voltages resulting from using the DCR600-20 with a 345AMX AC Power Source. All data is taken using the recommended AC output parameters of 400Hz, Square wave and FORM3 AC output mode.
AC Input and DC Output Waveforms
This scope screen image shows three phase square wave from and the resulting DC Voltage and Current waveforms into the load.
1
Note: No External DC Voltage Sense capability is provided so the distance between the DC load and the DCR unit should be kept to a minimum with suciently sized load wire gauge.
Programmed DC Voltage Ramp
This scope screen image shows the DV voltage ramping from 0Vdc to 270Vdc using a slew rate of 54Vdc/sec over a 5 second period.
Programmed DC Voltage Dip
This scope screen image shows the result of a programmed DC voltage drop to 0Vdc for 100 msec under light load condi­tions. The downward slope is caused by the RC constant of the DCR600 output capacitance.
DCR600-20
Typical Peak to Peak Voltage Ripple
This scope screen image shows a magnied vertical view of the DC output voltage which illustrates the relatively low Vdc peak to peak ripple present on the output.
Indirect Control of DC Power- Simple, Intuitive Operation
The UPC Controller part of the AMX Series of Program-
mable AC Power Sources. When used with the DCR unit, AC voltage amplitudes are scaled to a DC voltage output. The scaling factor depends on the number of AC output phases (1 or 3) and the shape of the AC waveform selected.
For best results, a three phase output and Square waveform is recommended.
Using the front panel keyboard and display, all controller models provide for selection of power source output mode, coupling, voltage, and frequency.
4 x 16 Character LCD Display
Parameter Control
Both the UPC-1 and UPC-32Controllers are available with
either RS-232 or GPIB remote interface. Commands are structured in accordance with SCPI (Standard Commands for Programmable Instruments).
Program Edit and Function Key
Output Control, Slew, and enable Keys
DCR600-20
DCR600-20 DC Output Module
General/Environmental
Ambient Temperature
On / O Circuit Breaker
Isolation
Output Bleeder
Safety
EMC
Marking
Software
19" (483mm)
Operating: 0° - 50° C Storage: -20 ° - 80° C
Protection and Safety
Use AC Breaker to Disconnect DC Rectier from AC Source Output.
Output to chassis
Input to chassis
Bleed Resistor
1200 Vdc / 1600 Vac
1350 Vac
Internal, 50KOhm Across DC Out­put, Heat Sink Mounted.
Regulatory Compliance
IEC61010
IEC61326
CE Approval Pending
Options
RMSHardware
UPC Manager
UPC Test Manager
DC Test Options
Rack Mount Slide Kit.
Windows Control Software. Controls Steady State Settings, Measurements and Output Sequence Programming
Comprehensive Test Planner and Test Sequence Management Software. Requires UPC Manager program.
Mil-Std704, RTCA/DO160 ,Airbus, Boeing
2U
3.5”,
89mm)
Chassis
Dimension
( W x H x D)
Cabinet Mount
Terminals
Cooling
Front Panel Controls
/ Indicators
Rear Panel
Connections /
Indicators
16.75" (425mm)
Mechanical Specications
Type
16.75” x 3.5” x 9.6” 425 x 89 x 245 mm
Width includes Rack Ears: 19” / 483 mm Depth includes Safety Covers: 11.5” / 292 mm
Removable Rack Ears. Requires L Brackets or Slides.
Rack Slide Mounting Holes on Side of Chassis. Con-
tact Customer Service for Rack Slide option.
Input
Output
Ground Connection
Convection
On/O switch
Banana Jacks
Terminal Blocks
Safety Covers Provided
Banana Jacks
19” Rack Width
5 Pole Terminal Compression Block
3 Pole Terminal Block
AC Input Terminal Block & Ground stud on Rear Panel
Circuit Breaker Use AC breaker
Dual Safety type, 4mm, Sheathed Female 19 mm Spacing
Red for +DC Black for -DC
AC Input Connections, 4 Wire + Ground DC Output Connections
AC Input Terminal Block DC Output Terminal Block
Dual Safety type, 4mm, Sheathed Fe­male. 19 mm Spacing.
Red for +DC Black for -DC
2U Rack Mount
Phase A, B, C, Neutral Chassis Ground
Rated to 600Vdc, 85Adc. DC Pos, DC Neg.
Ground Stud near DC output terminal to allow ground EUT as needed
to disconnect DC Rectier output from AC Source Output.
Ordering Information
Model Controller Requirements
DRC600-20
Order Example
DRC600-20
DC Rectier Chassis
© 2013 Pacic Power Source, Inc. Subject to change without notice.
N/A
Requires AMX Series Programmable AC Power Source
Typical Delivery Items
Ship Kit:
User Manual on CD ROM
Input and Output Safety Covers
Available Models
DCR600-20
17692 Fitch, Irvine, CA 92614 USA
Phone: +1 949.251.1800
Fax: +1 949.756.0756
Toll Free: 800.854.2433
E-mail: sales@pacicpower.com
www.pacicpower.com
#6DSDCR600-20 Rev0913B
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