Atec ASD User Manual

Sorensen ASD Series
10–320 kW
Programmable Precision High Power DC Power Supply
Highest Power Density: 30kW in 3U
• Water-Cooled
• Full Digital Control Loops
• Advanced Digital Features
- “Flight data” recorder-like function
- Oscilloscope function
- Output impedance measurement
- Advanced fault detection
- PLC feature: close loop on external variable such as temperature
The ASD with DaVinci Power™ technology represents the next generation of precision programmable AC-DC power conversion.
The ASD with its 3U, 30kW water-cooled packaging provides the highest power density available. The ASD is designed for industry leading load transient response with outstanding output ripple and noise. The water-cooling packaging allows for use in environments that normally exclude air-cooled power supplies.
The ASD advanced digital architecture, with real­time digital control and Graphical User Interface (GUI), enables many features to better control and monitor your process or application. The optional advanced features package includes a built-in oscilloscope function for measurement and display of: power, voltage, current, output impedance, output cable impedance and output cable voltage drop. The ASD allows you to program different “fault levels”, enabling detection of output cabling, connections or load problems before they cause critical system problems. The ASD can replace your PLC device by closing the loop on an external parameter such as temperature. The ASD’s Advanced Diagnostics And Maintenance (ADAM ight data recorder feature that lets you access multiple recorded parameters, such as: voltage, current, power, load impedance, faults and input voltage. This allows you to easily determine “why” you had an unexpected outcome.
The advanced digital monitoring and control features combined with industry leading power density and reliability makes the Sorensen ASD the supply of choice for stringent and high value processes and applications.
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Advanced features include:
• Precise programming of voltage and current
slew rate for sensitive loads.
• Modules within one chassis can be connected
to different loads and controlled independently.
• Industrial eld bus interface (Modbus-TCP,
Modbus-RTU, Ethernet/IP (Industrial Protocol)) enable real-time digital control.
• Built-in energy meter calculates the delivered
energy throughout a process or period of time.
• Optional real time clock enables accurate
timestamping of events.
• Built in power quality monitoring detects and
saves input voltage anomalies which can be saved for later diagnostic analysis.
• Programmable analog interface scaling
facilitates incorporating the ASD to existing systems with minimal effort.
• Load impedance measurement, including
rate-of-change calculations, enable load “state of health” monitoring and implementation of system preventive maintenance algorithms
• Programmable lter bandwidth of the output
voltage, current and power monitors let the user accommodate their response speed to particular needs.
• Full featured GUI (Graphical User Interface)
helps to test and debug the system by communicating with the power supply in real time
40–60 Vdc
167–8000 Adc
380 400 480
(Modbus-TCP or Ethernet/IP)
(Modbus-RTU)
AMETEK Programmable Power
9250 Brown Deer Road San Diego, CA 92121-2267 USA
EtherCAT
858.458.0223
sales.ppd@ametek.com
10102012
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ASD Series : Product Specications
Input Type: 3-phase, 3-wire plus ground, neutral not required. Not phase rotation sensitive
Voltage Ranges
Frequency Rated 47 through 63 Hz
Efciency >91% (typical), nominal line, full load.
Max Current, per phase, low line 400/380Vac 480Vac
Current Inrush 200A Typical
Power Factor >0.9 @ Full Load and at nominal line
Brownout Provisions Designed to meet SEMI F47-0706, S3, S8, S14 at nominal input voltages
Output
Voltage Output 10kW 20kW 30kW Noise (pk-pk)*** Noise (RMS)***
40Vdc 250A 500A 750A 150mV 40mV
60Vdc 167A 334A 501A 150mV 40mV
(*) Measured at the load terminals, with 1uF in parallel and 6ft of low-inductance load cable with supply operating at full load and nominal input line voltage. (**) RMS noise is measured directly across the output terminal with supply operating at full load and nominal input line voltage. (***) Value is for 30kW, single voltage models. Other variations may increase value by 2x.
Sense To compensate load cables voltage drop, units can generate 2% additional voltage at full scale of output voltage.
Output
Load Regulation (Specied at No load to Full load change, nominal AC input)
Voltage 0.1% of maximum output voltage/ current
Current 0.1% of maximum output voltage/ current
Line Regulation (Specied at ±10% of nominal AC input, constant load)
Voltage 0.05% of maximum output voltage/ current
Current 0.05% of maximum output voltage/ current
Transient Response A 50% step load will recover to within 0.75% of original value within 1mSec
Stability ±0.05% of set point after 8 hrs. at xed line, load and temperature. After 30min warm-up.
Analog Remote Programming
Voltage Accuracy 0.5% of full scale
Current Accuracy 1% of full scale
Power Accuracy 1.5% of full scale
Voltage Monitoring 0.5% of full scale
Current Monitoring 1% of full scale
Power Monitoring 1.5% of full scale
Programming range 0-10Vdc, 4-20mA
Output
Output Float Units maybe put in series with the oat limit of output terminals must be within ±150V of chassis potential
Parallel Multiple units can be paralleled to form higher power systems. Chassis control loops are tied together so that resulting higher
Calibration End user calibration is supported. All standard and digital calibration can be performed without removing covers.
Digital Control (Optional) Ethernet (Modbus-TCP or Ethernet/IP), RS-485 (MODBUS-RTU)
Analog Control All control signals are isolated from the outputs
342VAC to 440VAC (model D). Nominal rating is 380/400VAC. 432VAC to 528VAC (model E). Nominal rating is 480VAC
10kW unit (1 module) 21Arms 17Arms
20kW unit (2 modules) 42Arms 33Arms
30kW unit (3 modules) 63Arms 50Arms
power systems have the same transient response as a 30kW system. Control commands are only required to be sent to “master” supply. Parallel supplies require a shielded CAT 5 cable (STP) and appropriate output wiring connections by the user.
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ASD Series : Product Specications
Advanced Digital Features (Requires Optional Digital Control):
Graphical User Interface Graphical User Interface (Windows based) enables remote control and display of the supply operation including the a
dvanced features listed below:
Oscilloscope Function (125 Hz) Up to two parameters; Voltage, current, output impedance, output cable impedance, output cable voltage drop, power delivered…
Data logging Programmable update rate of 1 sec to 1000 sec (default 10 sec) with last 1000 points stored. Stored parameters include, output
voltage/current, programmed set points, input voltage, output impedance, cable impedance, total power deliver, power meter, internal faults
System fault reporting Outside of set point, output impedance (detection of cabling, connection or load problems)
Physical 30 kW 20 kW 10 kW
Width 19.00in (48.3cm) 19.00in (48.3cm) 19.00in (48.3cm)
Depth 30.00” (76.2 cm) 30.00” (76.2 cm) 30.00” (76.2 cm)
Height 3U - 5.22” rack mount (13.25 cm) 3U - 5.22” rack mount (13.25 cm) 3U - 5.22” rack mount (13.25 cm)
Weight ≤125 lbs (56.69 kg)
Shipping Weight Contact factory for more product & shipping weights
Mounting provisions EIA rack-mount with slide provisions. Recommended rack slide: Jonathan slide, P/N 370EZ-28
AC Input Connector Phoenix Contact terminal block
Protective Ground 1/4-20 stud
Output Connectors bus bars with 3/8-16 inserted PEM nuts
Water Connections 3/8-18 NPTF hex bulkhead
Ambient Temperature 0 to 50ºC
Humidity Relative humidity up to 95%, non-condensing
Water cooling specications
Flow 1.5 gpm nominal, 1.25gpm minimum, 1.75gpm maximum. Internal condensation must be prevented by ensuring that the
temperature of the coolant is sufciently high compared with the ambient air dew point
Temperature 25ºC nominal, 20ºC minimum, 30ºC maximum
Maximum pressure 80 PSI
Pressure drop typical 12 PSI @ 1.5gpm per chassis
Regulatory
Certied to UL/CSA 61010 and IEC/EN 61010-1 by a NRTL, CE Compliant, LVD Categories: Installation Category II: Pollution Degree 2; Class II Equipment: for Indoor Use Only. Rack mount equipment requires proper enclosure provided in end use. EMC Directive, EN 61326:1998
Model Number Description
10–320 kW
-V1ASD ACin Option
-V2 V3 Option
Where V1, V2, V3 (2 characters) indicate the individual module voltage levels:
• 40, for a 40V, 250A module.
• 60, for a 60V, 167A module.
• 00, for no module (empty slot).
ACin (1 character) indicates the AC input voltage:
• D, for 380/400Vrms line to line, nominal voltage.
• E, for 480Vrms line to line, nominal voltage.
858.458.0223
Option (2 characters) indicates other optional features:
• AA, standard unit AC Real-time clock (must include advanced digital feature package).
Option (2 characters) indicates the optional interface type:
• 2A, Advanced digital feature package including full isolated analog interface and Ethernet (Modbus-TCP) or RS485 interface.
• 2B, Advanced digital feature package including full isolated analog interface and Ethernet (Industrial Protocol (IP)).
• 2G, Advanced digital feature package including full isolated analog interface (SG-compatible) and Modbus-RTU (serial) inteface
• 1E, Advanced digital feature package including full isolated analog interface and EtherCAT interface
• 1D, for SG-compatible isolated analog interface. No access to advanced digital features or GUI. Serial port is available with maintenance functions only.
sales.ppd@ametek.com
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ASD Series : Product Diagram
1.57
19.00
27.81
5.22
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