Atec 8004, 8005, 8006 User Manual

4
-
IN
-
1
5
-
IN-1
AC Hipot, DC Hipot, IR, Ground Bond/Continuity, Functional Run Test and Line Leakage Test
-
IN
-
1
OMNIA
Series
Fully-Automated
Multi-Function Electrical Safety
Compliance Analyzers
U.S. Patent Nos. (6,054,865, 6,011,398, 5,936,419, 5,828,222, 5,548,501) Other patents pending
AC Hipot, DC Hipot, Insulation Resistance, Ground Bond/Continuity and Functional Run Test
AC Hipot, DC Hipot, IR and Ground Bond/Continuity With Optional HV and HC Scanner
• Graphic Liquid Crystal Display
• Patented Multi-Function Tests
• Dual Ground Bond/ Ground Continuity Test
OPERATOR-FRIENDLY FEATURES
Manual reset to re-activate after failure detect
Push button switch to start test
Menu soft keys LED’s indicate built-in scanner setup
(only active when scanner option installed)
Indicator light to warn that high voltage is active
High current output terminal
Return terminal
High voltage terminal
Keypad for test setup and data entry
Graphic LCD screen
Power-ON switch
Return terminal
Fuse
High current terminal
External scanner connectors
Remote output Remote input Cooling fans
Option port for:
- 8 port scanner board
- Run test board
- Line Leakage board
RS-232 interface or GPIB and printer interfaces also available (GPIB shown)
Input power connector
Input selector switch
Optional 8 port scanning matrix
High voltage terminal
FRONT PANEL
BACK PANEL
• SmartGFI™Circuit
(
Patent Pending
)
• Single DUT Connection
• RS-232, GPIB & Printer Port
• Internal
(
OMNIA 4 Only
)
& External
Scanner Matrixes
FEATURES & BENEFITS
THE FIRST PATENTED SAFETY TESTING INSTRUMENT WITH AN ENHANCED GRAPHIC LCD DISPLAY
This provides the operator with complete test setup and results in an easy-to-use interface which eliminates the need to decipher cryptic abbreviations. The graphic display makes testing safer, easier and more reliable than ever before.
OMNIA, a complete all-in-one system, combines all of the most common electrical safety tests required by safety agencies (AC Hipot, DC Hipot, IR, Ground Bond/Continuity, Line Leakage and Functional Run tests) into a single instrument which takes up less rack space and enables a single DUT connection. OMNIA is also available in 4-in-1 and 5-in-1 versions for those who do not need to perform all of the above mentioned tests.
FEATURE
Built-in Cal-Alert
BENEFIT
This feature automatically alerts the user when the instrument is due for re-calibration. This eliminates the need for manual tracking of calibration dates.
FEATURE
Dual function Ground Bond and Ground Continuity
BENEFIT
The user can select whether to perform a high current Ground Bond test or a low current Ground Continuity test. The Ground Continuity test can be run independently or it can be performed simultaneously with the Hipot test. Both tests can be run through the optional built-in scanner.
FEATURE
Exclusive SmartGFI™ function
BENEFIT
The SmartGFI™ function provides maximum protection to the user. The circuit monitors the ground configuration of the DUT and automatically sets up the GFI circuit for the user. The circuit detects current between the high voltage output and earth ground. If excessive leakage is detected, the high voltage is immediately shut down.
FEATURE
Optional printer port
BENEFIT
This option allows direct connection of OMNIA to a printer. The user can select between several different print modes and all printouts are time and date stamped.
FEATURE
Built-in Security settings
BENEFIT
This allows the instrument to be setup for different levels of access to the setup programs. Users can setup passwords for restricted access to certain parts of the menu and the instruments operation.
FEATURE
Storage of up to 50 setups with 30 steps per setup
BENEFIT
A real benefit for manufacturers that test different products. Each setup can store up to 30 steps, which can be configured to perform any of the safety tests. Each setup can be stored and named any combination of alphanumeric characters so it can be easily identified for recall.
FEATURE
Exclusive prompt and hold function
BENEFIT
OMNIA allows users to setup prompts in the test cycle so that the test can be paused. During the pause a user­configured message is displayed instructing the test operator on the action they need to perform before continuing the test. This is a very convenient feature for applications where test leads or probes need to be moved or when DUT switches need to be activated as part of the test cycle.
FEATURE
Built-in Real Current measurement
BENEFIT
OMNIA allows for simultaneous monitoring of Real and Total current in AC Hipot mode. This allows the user to monitor reactive and real current on a single screen.
FEATURE
Patented RAMP HI and CHARGE LO testing
BENEFIT
The RAMP HI feature allows the user to set a higher trip point during the ramp cycle and allows for quicker charging of the DUT without nuisance tripping. This increases throughput which allows for more effective DC Hipot testing. The CHARGE LO provides the user with the capability to ensure that the device under test is connected correctly by detecting a minimum level of current during the initial application of voltage to the DUT.
FEATURE
Built in Veri-Chek™menu
BENEFIT
Regular verification is required by some agencies to validate that the instrument is functioning correctly. The Veri-Chek feature, by prompting the user through the correct steps, allows for quick and easy validation. This is a built-in feature that eliminates the need and additional cost of having to use external boxes for verification.
FEATURE
Digitally controlled arc detection system
BENEFIT
Most Hipot testers can detect catastrophic arc conditions because they usually exceed the current trip level. Arc detection allows the operator to select whether low-level arcs should be detected and provides the operator with the ability to digitally select and program multiple sensitivity levels.
FEATURE
Four wire measurement and milliohm offset
BENEFIT
The four-wire measurement (Kelvin Method) technique eliminates test lead resistance when using the standard test leads. The milliohm-offset function allows the use of longer test leads and test fixtures without compromising test results in the Ground Bond mode.
FEATURE
Ramp up and down
BENEFIT
This feature allows the user to setup the instrument for gradual increase and decrease of test voltage to avoid damage to DUT’s that are sensitive to rapid changes in voltage.
FEATURE
True Line Leakage test (OMNIA 6)
BENEFIT
OMNIA 6 performs all 8 Line Leakage tests as called out in IEC specifications. All measurements can be made without using an external isolation transformer. The OMNIA 6 can also be used to perform Applied Part and Enclosure Leakage tests.
SPECIFICATIONS
INPUT SPECIFICATIONS
VOLTAGE 115 / 230 V selectable, ± 10% variation
FREQUENCY 50/60 Hz ± 5%
FUSE
115 VAC, 230 VAC - 6.3 A Slow-Blo 250 VAC
DIELECTRIC WITHSTAND TEST MODE
OUTPUT RATING 5 KV @ 40 mA AC
5 KV @ 20 mA DC
VOLTAGE DISPLAY Range: 0.00 - 5.00 KV Full Scale
Resolution: 0.01 KV Accuracy: ± (2% of reading + 10 V)
HI & LO-LIMIT
AC TOTAL Range: 0.000 mA - 40.00 mA
AC REAL Range: 0.000 mA - 40.00 mA
DC Range: 0.0 - 20,000 µA
CURRENT DISPLAY
AC TOTAL Range: 0.000 mA - 40.00 mA
AC REAL Range: 0.000 mA - 40.00 mA
DC Range: 0.0 µA - 20,000 µA
RAMP HI Range: 20 mA peak maximum,
ON/OFF selectable
CHARGE LO Range: 0.000 - 350 µA or Auto Set
DC OUTPUT 4% Ripple RMS at 5 KV DC @ 20 mA, RIPPLE Resistive Load
DISCHARGE TIME 200 ms
MAXIMUM 1 µF < 1 KV 0.75 µF < 2 KV CAPACITIVE LOAD 0.5 µF < 3 KV 0.08 µF < 4 KV DC MODE 0.04 µF < 5 KV
AC OUTPUT WAVEFORM
Sine Wave, Crest Factor = 1.3 - 1.5
OUTPUT Range: 50/60 Hz, user selectable FREQUENCY Accuracy: ± 0.1%
OUTPUT ± (1% of output + 5 V) REGULATION from no load to full load and over input
voltage range.
DWELL TIMER Range: AC 0.4 - 999.9 sec (0 = Constant)
DC 0.3 - 999.9 sec (0 = Constant)
Accuracy: ± (0.1% + 0.05 sec)
RAMP TIMER Range: Ramp-Up: AC 0.1 - 999.9 sec
DC 0.4 - 999.9 sec
Ramp-Down: AC 0.0 - 999.9 sec
DC 0.0,1.0 - 999.9 sec
0.0 = OFF
Accuracy: ± (0.1% + 0.05 sec)
GROUND Current: DC 0.1 A ± 0.01 A, fixed CONTINUITY Max. ground resistance: 1 ± 0.1 , fixed
GROUND FAULT GFI Trip Current: 450 µA max (AC or DC) INTERRUPT HV Shut Down Speed: < 1ms
INSULATION RESISTANCE TEST MODE
VOLTAGE SETTING Range: 50 - 1000 VDC
Resolution: 1 V Accuracy: ± (2% of setting + 2 counts)
CHARGING CURRENT
Maximum >20 mA peak
RESISTANCE Range: 0.05 M- 50000 M DISPLAY (5 Digit, Auto Ranging)
Accuracy: 50 - 499 V
0.05 M- 999.9 MΩ,
± (7% of reading +2 counts)
500 - 1000 V
0.05 M- 999.9 MΩ, ± (2% of reading +2 counts) 1000 M- 9999 M ± (5% of reading +2 counts) 10000 M- 50000 MΩ, ± (15% of reading +2 counts)
RAMP HI Range: 20 mA peak maximum,
ON/OFF selectable
CHARGE LO Range: 0.000 - 3.500 µA or Auto Set
HI & LO-LIMIT Range: 0.05 M- 50,000 M
Accuracy: Same as Resistance
Display Accuracy
RAMP TIMER Range: Ramp-Up: 0.1 - 999.9 sec
Ramp-Down: 1.0-999.9 sec
0 = OFF
Resolution: 0.1 sec Accuracy: ± (0.1% + 0.05 sec)
DELAY TIMER Range: 1.0 - 999.9 sec (0 = Constant)
GROUND FAULT GFI Trip Current: 450 µA max (AC or DC) INTERRUPT HV Shut Down Speed: < 1 ms
GROUND BOND TEST MODE
OUTPUT VOLTAGE Range: 3.00 - 8.00 VAC
(Open Circuit Limit) Resolution: 0.01 V
Accuracy: ± (2% of setting + 0.03 V)
O.C. Condition
OUTPUT Range: 50/60 Hz, user selectable FREQUENCY Accuracy: ± 0.1%
OUTPUT CURRENT Range: 1.00 - 30.00 A
Resolution: 0.01 A Accuracy: ± (2% of setting + 0.02 A)
OUTPUT Accuracy: ± (1% of output + 0.02 A) REGULATION Within maximum load limits, and over
input voltage range
MAXIMUM 1.00 - 9.99 A, 0 - 600 m LOADING 10.00 - 30.00A, 0 - 150 m
CURRENT DISPLAY Range: 0.00 - 30.00 A
RESISTANCE DISPLAY
Range: 0 - 600 m
HI & LO LIMIT Range: 1.00 - 9.99 A, 0 - 600 m
DWELL TIMER Range: 0.5 -999.9 sec (0 = Constant)
MILLIOHM OFFSET Range: 0 - 200 m
CONTINUITY TEST MODE
OUTPUT CURRENT DC 0.1A ± 0.01A, fixed
RESISTANCE DISPLAY
Range: 0.00 - 10.00 Ω,
HI & LO-LIMIT Range: 0.00 - 10.00
DWELL TIMER Range: 0.0, 0.3 - 999.9
sec (0 = Constant)
MILLIOHM OFFSET Range: 0.00 - 2.00
OMNIA 6 LINE LEAKAGE TEST MODE
OPTIONS
OPT-01 (INTERNAL) 8 port high voltage and high current
switching matrix (OMNIA 4 only)
HS-8A (EXTERNAL) 8 port high voltage and high current
switching matrix
HS-16 (EXTERNAL) 16 port high voltage and high current
switching matrix with RS-232 and GPIB interface
GENERAL SPECIFICATIONS
PLC REMOTE Input: Test, Reset, Interlock, Recall CONTROL File 1 through 10
Output: Pass, Fail, Test-in-Process
SAFETY Built-in SmartGFI™ circuit
MEMORY 50 memories, 30 step/memory
INTERFACE RS-232 standard or select GPIB or Printer
Port with time & date stamp.
SECURITY Tamper proof front panel with
programmable password lockout avoids unauthorized access to test setup programs.
GRAPHIC DISPLAY 320 x 240 Monographic LCD
ALARM VOLUME 10 ranges set by the numeric key on SETTING the front panel
CALIBRATION Adjustments are made through the
front panel
Cal-Alert™ function to signal operator when calibration is due
MECHANICAL Bench or rack mount with tilt up front feet
DIMENSIONS 3U (WxHxD) 16.9 x 5.2 x 15.7 in.
(430 x 133 x 400 mm)
WEIGHT 51.68 lbs (23.44 kgs) varies with options
MODEL NUMBERS
OMNIA 4 4-in-1 System AC Hipot, DC Hipot, Model 8004 Insulation Resistance and Ground Bond/
Ground Continuity tests
OMNIA 5 5-in-1 System AC Hipot, DC Hipot, Model 8005 Insulation Resistance, Ground Bond/
Ground Continuity and Functional Run tests
OMNIA 6 6-in-1 System AC Hipot, DC Hipot, Model 8006 Insulation Resistance, Ground Bond/
Ground Continuity, Functional Run test and Line Leakage tests
SPECIFICATIONS & OPTIONS
DELAY & DWELL TIMER SETTINGS
DELAY TIME SETTING
Range: 0.2 - 999.9 seconds
DWELL TIME Range: 0.0 - 999.9 seconds SETTING 0 = constant
DUT POWER
VOLTAGE 0 - 277 VAC Single Phase Unbalanced
(1 Hot or Line conductor and 1 Neutral)
CURRENT 15 AAC max. constant
SHORT CIRCUIT PROTECTION
23 AAC, Response Time < 3 sec
LEAKAGE CURRENT
CURRENT DISPLAY Range: 0.0 µA - 6,000 µA
MEASURING A UL544 Non Patient DEVICE B UL544 Patient
C IEC601-1, UL2601, EN60601-1 D UL1563 E IEC1010, UL3101, IEC950, UL1950
MD A - D components Accuracy: Resistance ± 1%
Capacitance ± 5%
MD E components Accuracy: Resistance ± 0.1%
Capacitance ± 1%
MD Voltage Limit Maximum 30 V peak or 30 VDC
HI & LO-LIMIT Range: 0 - 6000 µA (0 = OFF)
DELAY TIMER Range: 0, 1.0 - 999.9 sec
(0 = Constant)
Accuracy: ± (0.1% + 0.1 sec)
OMNIA 5 & 6 FUNCTIONAL RUN TEST MODE
TRIP POINT SETTINGS & METERING
VOLTAGE
VOLT-HI Range: 0.0 - 277.0 VAC VOLT-LO Accuracy: ± (1.5% of setting + 0.2 V)
CURRENT
AMP-HI Range: 0.1 - 15.00 AAC AMP-LO Accuracy: ± (2.0% of setting + 0.02 A)
WATTS
WATT-HI Range: 0 - 4200 W WATT-LO Accuracy: ± (5.0% of setting + 3 W)
POWER FACTOR
PF-HI Range: 0.000 - 1.000 PF-LO Accuracy: ± (8% of setting + 2 Counts)
LEAKAGE CURRENT
LEAK-HI Range: 0.00 - 10.00 mA (0 = OFF) LEAK-LO Accuracy: ± (2% of setting + 0.02 mA)
Leakage current measuring resistor MD=2 K± 1%
TIMER DISPLAY Range: 0.0 - 999.9 seconds
Accuracy:
± (0.1% of reading + 0.05 sec)
The Industry’s Most Complete Line of
Instruments for Electrical Safety
Compliance Testing
13860 West Laurel Dr.
Lake Forest, IL 60045-4546
Tel: 847-367-4077 • Fax: 847-367-4080
E-mail: info@asresearch.com
For more information visit our web site at:
www.asresearch.com
and ORDER ON-LINE!
Or contact us toll-free at:
1-800-858-TEST(8378
)
State-Of-The-Art Electrical Safety Compliance Testing Instruments
24-Hour Turn-Around On All Instrument Calibrations
Informative Industry Seminars, Professional Training And Educational Programs
Knowledgeable Customer Support And Expert Technical Services At 1-800-858-TEST
Guaranteed Product Satisfaction And A 5-Year Extended Product Warranty*
*With Annual Calibration
from Associated Research
Local Sales Offices Throughout The World To Serve You More Efficiently
For Over 65 Years, We’ve Provided…
At Associated Research, Safety Compliance Testing Is Our Only Focus!
30 Amp Ground Bond tester that works as a stand-alone instrument or can be interconnected to the HypotPLUS®II to form a semi-automated test system with a single DUT connection.
The first Manual Dielectric Withstand Testers with an enhanced graphic LCD for production line safety agency compliance testing. Available in AC, AC/DC and AC/DC/IR versions.
The first 30 Amp Ground Bond tester with an enhanced graphic LCD that works as a stand-alone or interconnected to the Hypot III to form a complete mid-range test system with a single DUT connection.
The first semi-automated microprocessor controlled Dielectric Withstand testers available in AC or AC/DC versions. All models include enhanced PLC control, remote memory recall, advanced failure detection systems. Available optional 10 V analog signal and real current.
The 905D functional run test system measures current, voltage, power factor and watts. It can be interconnected to our safety testers so all tests can be performed through a single DUT connection. Available with standard GPIB or RS-232 interface.
4-in-1 Electrical Safety Compliance Analyzers include AC/DC Hipot, Insulation Resistance, Ground Bond tester and optional built-in scanner in a single instrument. Complete with IEEE-488 (GPIB), RS-232 or printer interface. Available in 500 VA output versions.
3-in-1 Dielectric Analyzers with AC, DC or AC/DC Hipot, Insulation Resistance, and built-in scanner available on some models. All models available with either IEEE-488 (GPIB), RS-232 or printer interface. Available in 500 VA output versions.
Designed to automate line leakage testing in production line or lab environments. The 510L is a stand-alone system and the 520L can interconnect with other AR safety testers to form a complete automated testing system.
The HS-8A is an 8 port scanner and the HS-16 is a 16 port scanner. Both models are high-voltage and high-current matrix scanners for multi-point or multi-product testing. (For use with QUADCHEK®II, HypotULTRA®II or OMNIA™.)
SWITCHING MATRIX
Software designed to store, analyze and retrieve data on automated Associated Research instruments, while performing Line Leakage, Insulation Resistance, Dielectric Withstand, Ground Bond and Functional Run tests. Autoware also allows for bar coding inputs and provides basic statistical analysis graphs.
Catalog # OMNIA 05/02
Loading...