Atec 6100-Plus User Manual

USES:

• Production and Compliance Testing of
Appliances, Instruments and Information
Technology Equipment in Accordance
with UL, CSA, IEC, TUV and Other
Standards such as EN60335, UL60950,
EN61010 and CSA C22.2 No. 1010.1

• Transformer Electrical Safety Testing

• Electric Motor Safety Testing

• Power Supply Safety Testing

• Verification of the Ground Connection on
Products with a Three Prong Power Cord

FEATURES:

• Twin Port - Simultaneous Hipot & GB

• Built-in 20A Hipot/Line Leakage Scanner

• Output Voltage to 5kV AC and 6kV DC

• Ground Bond Testing to 30A AC (to 40A
with Optional Transformer)

• Insulation Resistance Measurements from
100kΩ to 50GΩ

• Earth, Enclosure & Patient Line Leakage
Current Measurements to 9.999mA

• Open/Short Circuit Detection Mode

• Pause Mode with Message Capability

• Continuous Leakage Current Monitoring

• Programmable Trip Current to 40mA AC
and 12mA DC

• Programmable Ramp, Dwell & Test Times

• Storage of 100 Test Setups, 50 Steps Each

• Front Panel Lockout via Password

• Standard RS-232 & Remote I/O Interfaces

• Optional IEEE-488, Printer Interfaces

• Optional CaptivATE Automation
Software for G6100 Plus

Introduction

The Guardian 6100 Plus is the industry’s first production safety analyzer with
simultaneous Hipot and Ground Bond capability providing a dramatic savings in
test time. Six instruments in one, the G6100 Plus provides AC Hipot, DC Hipot,
Insulation Resistance, Leakage Current/Functional Run, Ground Bond and
Open/Short measurements from a single test connection. Versatile and packed with
features, the G6100 Plus is a cost effective solution for the full spectrum of electri­cal safety compliance testing.

Description

Twin Port Technology: This patented feature allows for simulataneous Ground Bond and

Hipot Testing. Decrease test time and increase device through-put.

Leakage Current: With 20A input current capability, Leakage Current can be measured
from 0.1µA to 9.999mA. Perform Functional Run Tests while monitoring the Voltage,
Current or Power plus perform Earth, Enclosure and Patient leakage testing in 8 possible
modes including Normal, Reverse Line, Single Fault Normal and Single Fault Reverse.

Ground Bond: With test current from 1A to 30A in 0.1A steps and programmable current
limits, test time, frequency and open circuit no load voltage, the G6100 Plus provides full
GB testing capability. A 40Amp GB option is also available.

AC Hipot: AC dielectric testing over the voltage range from 50V to 5000VAC RMS. The
maximum leakage current of 40mA RMS is ideal for testing devices with high leakage cur­rents such as power supplies which have large filter or “Y” capacitors for noise reduction.

DC Hipot: DC dielectric testing from 50V to 6000VDC with a resolution of 1V. Leakage
current can be continuously monitored from 0.1µA to 12mA DC.

Insulation Resistance: The G6100 Plus is capable of measuring IR from 100k to 50GΩ
with test voltage from 50V to 1000VDC in 1V steps.

Open/Short Circuit Detection Mode: Avoid false pass results by checking for Open and
Short connections and ensure that the DUT is properly connected not shorted.

Optional Scanners: Increase the number of test channels for multi-point or multi-device
testing by adding an external scanner to the G6100 Plus. Add up to 8HV channels or a com­bination of HV and GB channels with just one external scanner.

Standard Interfaces: The Remote I/O and RS-232 interfaces provide remote control and
serial data collection capability for automated applications.

Guardian 6100 Plus

Safety Analyzer

for Electronics Production & Compliance Testing

Hipot Testers • LCR Meters • Cable Testers • AC/DC Programmable Power Sources

• Megohmmeters • Milliohmmeters

For more detailed information on
specifications, pricing and special
purchase, rent and lease options,
contact us at:

www.quadtech.com

800-253-1230

AC Output Voltage: Range: 50V to 5000V AC, 1V resolution

Regulation: <(1% of setting +5V) at Rated Load

Freq: 50-600 Hz, programmable in 1Hz steps

50~60Hz : 1% + 5 cnts, > 60Hz: 3%+10 cnts

Waveform: Sinusoidal

Voltage Display: Accuracy: ±(1% of reading + 5V)

Resolution: 1Volt

AC Current Display: Total current, Range: 0.001 to 40mA AC

Resolution: 1 or 10µA steps

Accuracy: ±(1% of reading + 5cnt)

High/Low Limit Test: 1µA to 40mA AC

Low limit can be turned OFF

Arc Detection: Programmable 1-20mA,

Pulse Width 40µ, 20µ, 10µ or 4µsec

DC Output Voltage: Range: 50V to 6000V DC, 1V resolution

Regulation: <(1% of setting +5V) at Rated Load

Voltage Display: Accuracy: ±(1% of reading + 5V)

Resolution: 1Volt

DC Current Display: Range: 0.1µ to 12mA DC

Resolution: 0.1, 1 or 10µA steps

Accuracy: ±(1% or reading + 5cnt)

High/Low Limit Test: 0.0001mA to 12mA DC

Low limit can be turned OFF

Arc Detection: Programmable 1-10mA

Pulse Width 40µ, 20µ, 10µ or 4µsec

Insulation Resistance: Range: 100kV - 50GV

Accuracy: ±5% to ±15% depending upon

voltage and resistance

Voltage Range: 50V to 1000V DC

Voltage Accuracy: ±(1% of setting + 5V)

High/Low Limit Test: 100kΩ - 50GΩ

Low limit can be turned OFF

Ground Bond:

Output Current: Range: 1.0 to 30.0A AC, setting 0.1A/step; *40A

Accuracy: ±(1% of setting + 0.3A)

Frequency: 50 or 60Hz Selectable

No Load Voltage: 6 to 15 V Programmable

Resistance: Range: 0.1mΩ-510.0mV, 4 digits; Resol: 1mV

Accuracy: ±(1% of reading + 3 counts)

High Limit: 0.1mΩ to 510mΩ

Start Wait: 0.1 - 99.9sec, OFF

Leakage Current:

Input Voltage: Range: 0V to 300V

Line Voltage Meter: 0 - 300V AC, ±(1% of reading + 6cnts)

Line Current Meter: 0 - 20A, ±(1.5% of reading + 0.1A)

Power: 0 - 4400VA

High/Low Limits: Programmable for Voltage, Current, Power

Current Display: Range Res. Accuracy

0.0001-0.59mA 0.0002mA ±(2% + 5cnts)

0.6 - 9.999mA 0.003mA ±(2% + 5cnts)

Current Trip Limits: 0.1µA to 9.999mA, 1µA Resolution (Range Dep.)

0.1µA to 6.000mA for UL544NP

Measuring Circuit: 5 Human Body Models IAW UL544 NP,

UL544P, UL1563, UL2601-1,IEC60601-1, IEC

950, UL1950, UL3101 Standards

Measurement Modes: Normal, Reverse, Single Fault with Ground

ON/OFF, Earth Line Leakage, Patient Line

Leakage and Patient Auxiliary Leakage.

Max. DUT Current: 20A

Common Features:

Open/Short Circuit Mode: Check for Open & Short against a standard

capacitance value (Cs); <100V, 600Hz

Offset Function: 0 to 100mΩ offset, user selectable

Test Time: Ramp: 0.3 to 999s (±20ms), AC/DC/IR

Dwell: 0 to 999s (±20ms), DC only

Start Wait: 0.1 to 99.9s (±20ms), GB only

Test: 0.3 to 999s (±20ms) & Continuous (ALL)

Remote Control: Inputs: Start,Stop

Characteristics: Optically Isolated, Low,

Pulse Width >1ms.

Outputs: Pass/Fail/Under Test

Characteristics: Dry Contact relay

Electrical Characteristics: 120V 100mA max.

Logic: Closed if True

Connector: Terminal Strip and 9 pin D Series

Test Setups: 100 Test Setups with 50 Steps each,

13 character Alpha-Numeric Label

Connectors: Front and Rear 4- terminal connection

Display: 320 x 240 enhanced LCD with status indicators

Front Panel Lockout: Key Lock w/ Password; Fail Lock w/ Password

Safety Features: Fast Cutoff (<0.4ms) & Fast Discharge (0.2s)

Adjustable Discharge: .05-5.1kV DC

Miscellaneous: Fail Retest; Continue on Fail

PAUSE Mode: Program pause between steps

Indication: Pass/Fail lights, audible sound; Remote, Lock,

Offset & Error status indicators

Interfaces: Std RS-232, Remote I/O Opt IEEE-488, Printer

Dimensions: (w x h x d):17x5.25x18.5in (430x133x470mm)

Weight: 53 lbs (24kg) - Net, 60 lbs (27kg) Shipping

Environmental: Operating: 0 to + 40° C; Humidity: <75%

Storage: - 20 to + 70° C

Power: • 90 - 130V AC • 50 or 60Hz

• 200 - 250V AC • 800W max

Guardian 6100 Plus Safety Analyzer

Includes:

150799 Instruction Manual
S02 HV Lead Set, 1m
G15 Ground Continuity Lead Set
G30 Corded Product Adapter
G33 Power Entry Adapter
4200-0300 AC Power Cable
520157 8A 250V Power Line Fuse
520053 4A 250V Power Line Fuse
520124 20A 250V Power Line Fuse: Scanner
N/A Calibration Cert. Traceable to NIST

Optional Accessories

N/A Calibration Data
5000-01 External Scanner, 8 Channel: 8HV
5000-02 External Scanner, 8 Channel: 8HV, 4GB
5000-03 External Scanner, 8 Channel: 8HV
5000-04 External Scanner, 8 Channel: 8HV, 3GB
S04 HV Lead Set 2m
S05 Foot Switch
S08 Gun Probe
S09 HV Lead, 1m, Unterminated
S10 HV Lead, 1m, Unterminated
G13 Corded Product Adapter (115V)

G14 Power Entry Adapter
G16 International Power Strip
G24 Scanner Cable (5000 scanners)
G25 Corded Product Adapter (240V)
G31 Isolation Transformer, 500VA
G32 Isolation Transformer, 1000VA
G38 Printer Interface (replaces IEEE)
G39 IEEE-488 Interface
G43 Rack Mount Kit
G44 Barcode Scanner
G45 40A Ground Bond Transformer
630157 RS232, 9-pin (M-F), 10’ length

Ordering Information

Guardian 6100 Plus

P r o d u c t S p e c i f i c a t i o n s

*GB to 40A with optional transformer

For more detailed information on specifications, pricing and

special purchase, rent and lease options, contact us at:

www.quadtech.com or 800-253-1230

P/N: 030147/A4