Atec 5000DPI User Manual

METRISO 5000 D-PI
Digital High-Voltage Insulation Tester

3-349-209-03

11/6.13

• Large measuring range from 0.4 M ... 1 T

• Variable test voltages, or in fixed steps of
100V, 250V, 500V, 1.0kV, 1.5kV, 2.0kV, 2.5kV, 5.0kV

• Polarization index and absorption ratio

• Voltage measurements to 1000 V

• Frequency measurement from 15 Hz to 1 kHz

• Capacitance measurement from 0.1 to 5 F

• Measurement of electrical discharge

• Guard terminal for the compensation of surface currents

• 5 m extension cable included as accessory

• Supply power from mains, internal set of storage batteries or
external

12 V

supply

• Backlit dot matrix display

• Digital display of measured values and limit values

• Timer function: 1 second to 100 minutes

• Data logger function

• DAkkS calibration certificate

Applications

Insulation measurement in large systems, and for cables, motors,
generators etc.

Features

Test Voltages to 5000 V

The instrument is suitable for non-destructive measurement of
insulation resistance in electrical systems, as well as in machines,
transformers, cables and electrical equipment utilized in, for
example, locomotives, street cars and ocean going vessels with
selectable test voltages of up to 5 kV.

Voltage Measurement to 1000 V

Testing for absence of voltage at the device under test in systems
of up to 1 kV can be performed with the voltage measuring range.

Discharging Capacitive Devices Under Test

Capacitive devices under test such as cables and coils, which
may be charged by the test voltage, are discharged by the mea­suring instrument. The falling voltage value can be observed at
the display.

Measurements per EN 61557 Parts 1 and 2 (VDE 0413)

Nominal current amounts to 1 mA at a test voltage of 100 V,
250 V, 500 V or 1000 V.

Highly Insulated Measurement Cables

The highly insulated measurement cables are permanently con­nected for safety reasons, and due to technical measuring con­siderations. Danger resulting from inadvertently disconnected
cables, for example in the event of charging caused by capacitive
devices under test, is thus avoided.

QUALITY MANAGEMENT SYSTEM

DQS certifiziedper

DIN EN ISO 9001:2008

Reg. No.1262 QM

Deutsche
Akkreditierungsstelle
D-K-15080-01-01

Polarization Index

A polarization index test is recommended for electrical machines.
This procedure involves expanded testing of insulation resistance.
DC measuring voltage from the METRISO 5000 D-PI is applied to
the insulation for a duration of 10 minutes. Measured values are
documented after one minute, and after ten minutes. If the insula­tion is good, the value measured after ten minutes is higher than
the value measured after one minute. The relationship between
the two measurement values is the polarization index. Charged
material within the insulation is aligned due to the application of
measuring voltage over a long period of time, resulting in polariza­tion. The polarization index indicates whether or not the charged
material contained in the insulation can still be moved, thus allow­ing for polarization. This, in turn, is an indication of the condition of
the insulation.

Data Management and Report Generation

The data of each measurement can be stored under a selected
object number. Furthermore, a description for this object can be
entered via the keyboard of the optional PSI module (Feature I1).
The data management function allows for individual measurement
data of a previously selected object to be displayed and to be
deleted if required, or for previously entered objects to be deleted.

Depending on the number of stored objects (max. 254), up to
1,600 measurements can be stored. The current memory occu­pancy is continuously displayed as a bar graph.

Report data can be printed out at an external printer with Cen­tronics interface via PSI module (Feature I1) or via printer adapter
DA-II (accessory).
Furthermore, it is possible to create report templates at a PC
which can be downloaded to the test instrument.

GMC-I Messtechnik GmbH

METRISO 5000 D-PI
Digital High-Voltage Insulation Tester

Characteristic Values

Measuring Ranges:

Standard DIN EN 61557-1:2007

DIN EN 61557-2:2008

VDE Regulation VDE 0413 Part 1:2007

VDE 0413 Part 2:2008

Insulation Resistance

Display
Range []

0.00 M ... 50.0 G 0.60 M ...10.0 G 100 V ... 250 V ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

0.00 M ... 250 G

0.00 M ... 999 G

Test duration: automatic (until measured value is stable),

Measuring
Range

>10.0 G ... 50.0 G ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

0.40 M ... 50.0 G > 250 V ... 1.00 kV ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

>50.0 G ... 250 G ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

0.40 M ... 200 G >1.00 kV ... 5.00kV ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

>200 G ... 999 G ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

manual (1 to 120 s) or continuous measurement (lock function)

Test Voltage Intrinsic

Uncertainty

Measuring
Uncertainty

Polarization Index (PI), Absorption Ratio (DAR)

t1 [min] t2 [min] Limit [min]

00:00 ... 01:00 ... 99:50 00:00 ... 10:00 ... 99:50 0.10 ... 4.00 ... 9.80

PI

DAR

00:00 ... 00:30 ... 99:50 00:00 ... 01:00 ... 99:50 0.10 ... 1.60 ... 9.80

PI and DAR are calculated values. The specifications of the insulation measurement
are applicable.

Insulation Test Voltage

Nominal Values
of Test Voltage

100 V, 250 V, 500 V, 1.00 kV

1.50 kV, 2.00 kV, 2.50 kV

5.00 kV

Variable test voltages are adjustable in increments of 50 V
Short-circuit current up to 1.00 kV, test voltage  2mA

Variable
Test Vo ltage

100 V...1.00 kV  1.0 mA ± 15% rdg.

> 1.00 kV...2.50 kV  0.4 mA ± 5% rdg.

> 2.50 kV...5.00 kV  0.1 mA ± 3.5% rdg.

Nominal
Current

 1.0 mA 0 ... +25% rdg.

 0.4 mA ± 5% rdg.

 0.1 mA ± 3.5% rdg.

Intrinsic
Uncertainty

Capacitance Measurement

Display
Range

0.00 10.0 F 0.10 5.00 F

Measuring
Range

Te st
Voltage

100450 V

5005 kV 

Intrinsic
Uncertainty

(10% rdg. + 5 d)  (15 % rdg. + 8 d)

Measuring
Uncertainty

(5% rdg. + 5 d) (10 % rdg. + 8 d)

Dielectric Discharge (DD)

Limit

DD 0.10 ... 2.00 ... 9.80

Reference Conditions

Ambient
temperature +23 C 2K

Relative humidity 40 ... 60%
Measured quantity

frequency 50 Hz 10 Hz (during voltage

measurement)

Line voltage
waveshape Sinusoidal, deviation between RMS and

rectified value < 1%

Power Supply

Line voltage 207 V  253 V / 49 Hz  61 Hz

or (depending on country-specific version)

108 V  132 V / 59 Hz  61 Hz

Power consumption < 18 VA
Storage batteries NiMH 9.6 V, 3 Ah, charging period 6 hours
Number of

measurements
at nominal current
as per VDE 0413 700

Voltage Measurement

Measuring range

test voltage

dc

50 V ... 5.00 kV

50 V ... 1.00 kV ac/dc

50 V ... 1.00 kV ac/dc

Frequency
[Hz]

——(2.5%

15 ... 500

>500...1 k

Impe-

Intrinsic

dance

Uncertainty

1 M(2.5%

1 M(10%

rdg.

+ 5 d)

rdg.

+ 2 d)

rdg.

+ 2 d)(12.5%

Measuring
Uncertainty

(5 % rdg. + 5 d)

(5% rdg. + 5 d)

rdg.

+ 5 d)

Frequency Measurement

Measuring Range Impedance Intrinsic

15.0 Hz  1.00 kHz 1 M

Voltage of measuring quantity: 50 V ... 1 kV

Uncertainty



(0.5% rdg. + 2 d)

Measuring
Uncertainty

(1 % rdg. + 2 d)

Breakdown Voltage

Parameters Setting Range Intrinsic

Voltage range 100 5000 V 

Rise time 5 300 s — —

Measuring time 1 120 s / auto /

cont. measurement

2 GMC-I Messtechnik GmbH

Uncertainty

(10% rdg. + 8 d) (

——

Measuring
Uncertainty

15% rdg. + 10 d

Power Supply PROFITEST 204HP/HV

Line voltage 207 V  253 V / 49 Hz  61 Hz
Power consumption PROFITEST 204HP/2.5kV: max. 700 VA

PROFITEST 204HV/5.4kV: max. 100 VA

Ambient Conditions

Accuracy 0 C ... + 40 C
Operating temperature 5 C ... + 40 C
Storage temperature 20 C ... + 60 C (without batteries)
Relative humidity max. 75%, no condensation allowed
Elevation to 2000 m
Deployment indoors, outdoors: only in the specified

abient conditions

)

METRISO 5000 D-PI

R

x

50 k 100 k 150 k 200 k0 k

200 k 400 k 600 k 800 k 1 M

R

x

0 k

R

x

500 k 1 M 1,5 M 2 M 2,5 M0 k 3 M

R

x

1 M 2 M 3 M 4 M 5 M0 M 6 M

Rx [M]

510152025030

35 40

Digital High-Voltage Insulation Tester

Electrical Safety

Standard IEC 61010-1: 2001

VDE regulation VDE 0411-1 Teil 1:2002
Pollution degree 2

Protection IP 40

METRISO 5000 D-PI

Measuring
category

Insulation measurement – 5000 V DC – no overvoltage
Voltage measurement– 1000 V – CAT II

Safety class II

PROFITEST 204HP/HV

Safety class I
Safety shutdown if instrument overheats
Fuse mains: F 3.15 / 250

EN 61010-1: 2002

Electromagnetic Compatibility (EMC)
METRISO 5000 D-PI

Product standard EN 61326-1:2006

Interference Emission

EN 55022 Class A

Interference Immunity

EN 61000-4-2 Contact/Air - 4 kV/8 kV

EN 61000-4-3 10 V/m

EN 61000-4-4 Mains Connection - 2 kV

EN 61000-4-5 Mains Connection - 1 kV

EN 61000-4-6 Mains Connection - 3 V

EN 61000-4-11 0.5 Period / 100 %

Tes t Va l ue

Voltage applied to DUT during Insulation Resistance Test

Measuring voltage U on DUT as a function of its resistance Rx at
nominal voltages of 100 V, 500 V, 1000 V, 2400 V and 5000 V:

Mechanical Design METRISO 5000 D-PI

Display Multiple display with dot matrix

128 x 64 pixels

Dimensions W x H x D:

255 mm x 133 mm x 240 mm

Weight approx. 5 kg with batteries

Mechanical Design
METRISO 5000 D-PI and PROFITEST 204HP/HV (Feature B1/B2)

Dimensions PROFITEST 204HP/HV:

W x D x H: 254 mm x 130 mm x 285 mm

METRISO 5000 D-PI and PROFITEST 204HP/HV
completely mounted on Caddy204:
W x D x H: 380 mm x 250 mm x 650 mm

Weight PROFITEST 204HP/HV: approx. 8 kg

METRISO 5000 D-PI and PROFITEST HP/HV:
completely assembled: approx. 13 kg

GMC-I Messtechnik GmbH 3