Atec 5000DPI User Manual

METRISO 5000 D-PI
Digital High-Voltage Insulation Tester

3-349-209-03

11/6.13

• Large measuring range from 0.4 M ... 1 T

• Variable test voltages, or in fixed steps of
100V, 250V, 500V, 1.0kV, 1.5kV, 2.0kV, 2.5kV, 5.0kV

• Polarization index and absorption ratio

• Voltage measurements to 1000 V

• Frequency measurement from 15 Hz to 1 kHz

• Capacitance measurement from 0.1 to 5 F

• Measurement of electrical discharge

• Guard terminal for the compensation of surface currents

• 5 m extension cable included as accessory

• Supply power from mains, internal set of storage batteries or
external

12 V

supply

• Backlit dot matrix display

• Digital display of measured values and limit values

• Timer function: 1 second to 100 minutes

• Data logger function

• DAkkS calibration certificate

Applications

Insulation measurement in large systems, and for cables, motors,
generators etc.

Features

Test Voltages to 5000 V

The instrument is suitable for non-destructive measurement of
insulation resistance in electrical systems, as well as in machines,
transformers, cables and electrical equipment utilized in, for
example, locomotives, street cars and ocean going vessels with
selectable test voltages of up to 5 kV.

Voltage Measurement to 1000 V

Testing for absence of voltage at the device under test in systems
of up to 1 kV can be performed with the voltage measuring range.

Discharging Capacitive Devices Under Test

Capacitive devices under test such as cables and coils, which
may be charged by the test voltage, are discharged by the mea­suring instrument. The falling voltage value can be observed at
the display.

Measurements per EN 61557 Parts 1 and 2 (VDE 0413)

Nominal current amounts to 1 mA at a test voltage of 100 V,
250 V, 500 V or 1000 V.

Highly Insulated Measurement Cables

The highly insulated measurement cables are permanently con­nected for safety reasons, and due to technical measuring con­siderations. Danger resulting from inadvertently disconnected
cables, for example in the event of charging caused by capacitive
devices under test, is thus avoided.

QUALITY MANAGEMENT SYSTEM

DQS certifiziedper

DIN EN ISO 9001:2008

Reg. No.1262 QM

Deutsche
Akkreditierungsstelle
D-K-15080-01-01

Polarization Index

A polarization index test is recommended for electrical machines.
This procedure involves expanded testing of insulation resistance.
DC measuring voltage from the METRISO 5000 D-PI is applied to
the insulation for a duration of 10 minutes. Measured values are
documented after one minute, and after ten minutes. If the insula­tion is good, the value measured after ten minutes is higher than
the value measured after one minute. The relationship between
the two measurement values is the polarization index. Charged
material within the insulation is aligned due to the application of
measuring voltage over a long period of time, resulting in polariza­tion. The polarization index indicates whether or not the charged
material contained in the insulation can still be moved, thus allow­ing for polarization. This, in turn, is an indication of the condition of
the insulation.

Data Management and Report Generation

The data of each measurement can be stored under a selected
object number. Furthermore, a description for this object can be
entered via the keyboard of the optional PSI module (Feature I1).
The data management function allows for individual measurement
data of a previously selected object to be displayed and to be
deleted if required, or for previously entered objects to be deleted.

Depending on the number of stored objects (max. 254), up to
1,600 measurements can be stored. The current memory occu­pancy is continuously displayed as a bar graph.

Report data can be printed out at an external printer with Cen­tronics interface via PSI module (Feature I1) or via printer adapter
DA-II (accessory).
Furthermore, it is possible to create report templates at a PC
which can be downloaded to the test instrument.

GMC-I Messtechnik GmbH

METRISO 5000 D-PI
Digital High-Voltage Insulation Tester

Characteristic Values

Measuring Ranges:

Standard DIN EN 61557-1:2007

DIN EN 61557-2:2008

VDE Regulation VDE 0413 Part 1:2007

VDE 0413 Part 2:2008

Insulation Resistance

Display
Range []

0.00 M ... 50.0 G 0.60 M ...10.0 G 100 V ... 250 V ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

0.00 M ... 250 G

0.00 M ... 999 G

Test duration: automatic (until measured value is stable),

Measuring
Range

>10.0 G ... 50.0 G ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

0.40 M ... 50.0 G > 250 V ... 1.00 kV ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

>50.0 G ... 250 G ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

0.40 M ... 200 G >1.00 kV ... 5.00kV ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

>200 G ... 999 G ±(7% rdg. + 6d) ±(10% rdg. + 8 d)

manual (1 to 120 s) or continuous measurement (lock function)

Test Voltage Intrinsic

Uncertainty

Measuring
Uncertainty

Polarization Index (PI), Absorption Ratio (DAR)

t1 [min] t2 [min] Limit [min]

00:00 ... 01:00 ... 99:50 00:00 ... 10:00 ... 99:50 0.10 ... 4.00 ... 9.80

PI

DAR

00:00 ... 00:30 ... 99:50 00:00 ... 01:00 ... 99:50 0.10 ... 1.60 ... 9.80

PI and DAR are calculated values. The specifications of the insulation measurement
are applicable.

Insulation Test Voltage

Nominal Values
of Test Voltage

100 V, 250 V, 500 V, 1.00 kV

1.50 kV, 2.00 kV, 2.50 kV

5.00 kV

Variable test voltages are adjustable in increments of 50 V
Short-circuit current up to 1.00 kV, test voltage  2mA

Variable
Test Vo ltage

100 V...1.00 kV  1.0 mA ± 15% rdg.

> 1.00 kV...2.50 kV  0.4 mA ± 5% rdg.

> 2.50 kV...5.00 kV  0.1 mA ± 3.5% rdg.

Nominal
Current

 1.0 mA 0 ... +25% rdg.

 0.4 mA ± 5% rdg.

 0.1 mA ± 3.5% rdg.

Intrinsic
Uncertainty

Capacitance Measurement

Display
Range

0.00 10.0 F 0.10 5.00 F

Measuring
Range

Te st
Voltage

100450 V

5005 kV 

Intrinsic
Uncertainty

(10% rdg. + 5 d)  (15 % rdg. + 8 d)

Measuring
Uncertainty

(5% rdg. + 5 d) (10 % rdg. + 8 d)

Dielectric Discharge (DD)

Limit

DD 0.10 ... 2.00 ... 9.80

Reference Conditions

Ambient
temperature +23 C 2K

Relative humidity 40 ... 60%
Measured quantity

frequency 50 Hz 10 Hz (during voltage

measurement)

Line voltage
waveshape Sinusoidal, deviation between RMS and

rectified value < 1%

Power Supply

Line voltage 207 V  253 V / 49 Hz  61 Hz

or (depending on country-specific version)

108 V  132 V / 59 Hz  61 Hz

Power consumption < 18 VA
Storage batteries NiMH 9.6 V, 3 Ah, charging period 6 hours
Number of

measurements
at nominal current
as per VDE 0413 700

Voltage Measurement

Measuring range

test voltage

dc

50 V ... 5.00 kV

50 V ... 1.00 kV ac/dc

50 V ... 1.00 kV ac/dc

Frequency
[Hz]

——(2.5%

15 ... 500

>500...1 k

Impe-

Intrinsic

dance

Uncertainty

1 M(2.5%

1 M(10%

rdg.

+ 5 d)

rdg.

+ 2 d)

rdg.

+ 2 d)(12.5%

Measuring
Uncertainty

(5 % rdg. + 5 d)

(5% rdg. + 5 d)

rdg.

+ 5 d)

Frequency Measurement

Measuring Range Impedance Intrinsic

15.0 Hz  1.00 kHz 1 M

Voltage of measuring quantity: 50 V ... 1 kV

Uncertainty



(0.5% rdg. + 2 d)

Measuring
Uncertainty

(1 % rdg. + 2 d)

Breakdown Voltage

Parameters Setting Range Intrinsic

Voltage range 100 5000 V 

Rise time 5 300 s — —

Measuring time 1 120 s / auto /

cont. measurement

2 GMC-I Messtechnik GmbH

Uncertainty

(10% rdg. + 8 d) (

——

Measuring
Uncertainty

15% rdg. + 10 d

Power Supply PROFITEST 204HP/HV

Line voltage 207 V  253 V / 49 Hz  61 Hz
Power consumption PROFITEST 204HP/2.5kV: max. 700 VA

PROFITEST 204HV/5.4kV: max. 100 VA

Ambient Conditions

Accuracy 0 C ... + 40 C
Operating temperature 5 C ... + 40 C
Storage temperature 20 C ... + 60 C (without batteries)
Relative humidity max. 75%, no condensation allowed
Elevation to 2000 m
Deployment indoors, outdoors: only in the specified

abient conditions

)

METRISO 5000 D-PI

R

x

50 k 100 k 150 k 200 k0 k

200 k 400 k 600 k 800 k 1 M

R

x

0 k

R

x

500 k 1 M 1,5 M 2 M 2,5 M0 k 3 M

R

x

1 M 2 M 3 M 4 M 5 M0 M 6 M

Rx [M]

510152025030

35 40

Digital High-Voltage Insulation Tester

Electrical Safety

Standard IEC 61010-1: 2001

VDE regulation VDE 0411-1 Teil 1:2002
Pollution degree 2

Protection IP 40

METRISO 5000 D-PI

Measuring
category

Insulation measurement – 5000 V DC – no overvoltage
Voltage measurement– 1000 V – CAT II

Safety class II

PROFITEST 204HP/HV

Safety class I
Safety shutdown if instrument overheats
Fuse mains: F 3.15 / 250

EN 61010-1: 2002

Electromagnetic Compatibility (EMC)
METRISO 5000 D-PI

Product standard EN 61326-1:2006

Interference Emission

EN 55022 Class A

Interference Immunity

EN 61000-4-2 Contact/Air - 4 kV/8 kV

EN 61000-4-3 10 V/m

EN 61000-4-4 Mains Connection - 2 kV

EN 61000-4-5 Mains Connection - 1 kV

EN 61000-4-6 Mains Connection - 3 V

EN 61000-4-11 0.5 Period / 100 %

Tes t Va l ue

Voltage applied to DUT during Insulation Resistance Test

Measuring voltage U on DUT as a function of its resistance Rx at
nominal voltages of 100 V, 500 V, 1000 V, 2400 V and 5000 V:

Mechanical Design METRISO 5000 D-PI

Display Multiple display with dot matrix

128 x 64 pixels

Dimensions W x H x D:

255 mm x 133 mm x 240 mm

Weight approx. 5 kg with batteries

Mechanical Design
METRISO 5000 D-PI and PROFITEST 204HP/HV (Feature B1/B2)

Dimensions PROFITEST 204HP/HV:

W x D x H: 254 mm x 130 mm x 285 mm

METRISO 5000 D-PI and PROFITEST 204HP/HV
completely mounted on Caddy204:
W x D x H: 380 mm x 250 mm x 650 mm

Weight PROFITEST 204HP/HV: approx. 8 kg

METRISO 5000 D-PI and PROFITEST HP/HV:
completely assembled: approx. 13 kg

GMC-I Messtechnik GmbH 3

METRISO 5000 D-PI
Digital High-Voltage Insulation Tester

List of Available Features

Features 0 0102030405070809101112131415172240414243

with

with

with

with

with

GB

inter-

D

GBRUKFRAFNLDNLESPEFIN

na-

tional

3)

with

SWESITAINORNBELBDNKDKCZECZCHECHKROHRPOLPLPortPSlo

FIN

SLO

SlowSKUSA

USA

Country version
(user interface
language, mains
plug type)

PROFITEST204HP/2.5kV
(not with C1)

PROFITEST204HV/5.4kV

(not with C1)

Storage batteries
(not with B1, B2)

„Guard 5000A“
Measuring cable

“LEADEX 5000”
extension cable

SECUTESTPSI
printer module

1)

If the high-voltage module is purchased after the basic instrument, it can only be retrofitted by our service department.

2)

The external signal lamp can only be connected to the high-voltage module (Feature B1 or B2).

3)

Only for line voltage 207 V  253 V / 49 Hz  61 Hz

A

B1)w/o

B1)w/o

C w/o

G w/o

H w/o

I w/o

Specify the designation of the basic M5810 instrument in your order, as
well as any features which deviate from feature number 0!

Example of a complete type designation (= article number,
= order code) for a METRISO 5000 D-PI:
– Test instrument for German speaking countries with DAkkS

calibration certificate and SECUTEST



PSI printer module:

M5810 A01 I1

Included with Basic Instrument

1 high-voltage insulation measuring instrument with perma-

nently connected measurement cables and test probes,

2 alligator clips (5 kV version)
1 mains power cable and 1 interface cable
1 operating instructions
1 DAkkS Calibration Certificate

(The test instrument can be recalibrated by our calibration

service at any time.

We recommend a calibration interval of 1 to 2 years.)

Report Generating Options

Up-to-date PC software (free starter program or demo software
for data management, as well as report and list generation) can
be downloaded from our website.

Interface cable Z3241 is required for communication between test
instrument and PC.

4 GMC-I Messtechnik GmbH

METRISO 5000 D-PI

Digital High-Voltage Insulation Tester

Features and Accessories for High-Voltage Tests

Features B1 (PROFITEST 204HP-2.5kV) and B2 (204HV-5.4kV)
Expanded features for high-voltage tests

• Test voltage selectable in 50 V steps

• Rise time (ramp) adjustable from 0.1 to 99 s

• Test duration adjustable from 1 to 120 s

• Floating test voltage outputs

• Electronically controlled test sequence

• Test sequence can be started with test pistol

• Breakdown voltage display

• Pulse-arc operation

• Phase angle display

• Measured values can be saved to memory

• Acoustic and optical error messages

• Key switch for protection against unauthorized start-up

• Connector terminals for external signal lamps

Features B1 (PROFITEST 204HP-2.5kV)

• Voltage test per EN 60204 / VDE 0113

• Test power: 500 VA (intermittent)

• Breaking current adjustable in 1 mA steps

Technical Data PROFITEST 204HV-5.4 kV

Tes t Vo l t a g e
U AC

Meas.
Quantity

Current
I AC

Nominal Range
of Use

650 V1.00 kV

1.00 kV5.35 kV1V10 V

1.0  10.0 mA

Resolu­tion

0.01 mA

0.1 mA

Measuring
Uncertainty

Feature D: Trolley Caddy 204

Feature F1: Signal 204

Intrinsic
Uncertainty

+2  – 7 % rdg.
+2  – 5 % rdg.

(7 % rdg.+ 5 d) (5 % rdg. + 5 d)

0  –5% rdg.
0  –3% rdg.

Trolley for basic instrument
combined with high-voltage
module, includes cover with
side pockets.

Signal lamp set mounted
to a magnetic base for
indicating high-voltage
testing in accordance with
DIN VDE 0104.

Features B2 (PROFITEST 204HV-5.4kV)

• Test power: 50 VA

• Breaking current adjustable in 0.5 mA steps

The respective high-voltage module which is supplied ex works
firmly attached to the METRISO 5000 D-PI basic instrument (i.e. it
cannot be removed or subsequently fitted be the user) is intended
for high-voltage testing.
Voltage, current and phase angle can be measured via fixed mea­suring cables.

Technical Data PROFITEST 204HP-2.5kV

Nominal Range
of Use

Tes t Vo l t a g e
U AC

Meas.
Quantity

Current
I AC

GMC-I Messtechnik GmbH 5

250 V  2.5 kV

10.0  200 mA

Resolu­tion

1V

10 V

0.1 mA
1mA

Measuring
Uncertainty

(5% rdg. + 5 d)

(7% rdg.+ 5 d) (5% rdg. + 5 d)

Intrinsic
Uncertainty



(2.5% rdg. + 5 d)

Accessory: Claim 204

Set of various items used
to warn unauthorized per­sons and for securing
large areas, machines or
machine components
during the performance of
high-voltage testing.

METRISO 5000 D-PI
Digital High-Voltage Insulation Tester

General Features and Accessories

Feature I1: SECUTESTPSI

Values measured by the test instrument can be printed from the
PSI module and comments can be added with the alphanumeric
keypad. The LCD at the test instrument is used as a display for
the PSI module.
The PSI module is mounted inside the lid of the test instrument in
a space-saving fashion.

For additional information see our data sheet for the
SECUTEST

ISO Calibrator 1

Calibration adapter for test­ing the accuracy of mea­surement instruments for
insulation resistance and
low impedance resistance
for test voltages of up to
1000 V.



PSI .

Order Information

Designation Type ID Number

Digital high-voltage insulation measuring
instrument (basic instrument) - see table
on page 4 for features and add-ons,
including DAkkS calibration certificate

Standard type available from stock,
M5810 with Features A01 and C1 M5810-V001 M5810-V001

PC Analysis Software

http://www.gossenmetrawatt.com
( Products  Electrical Testing 

or

http://www.gossenmetrawatt.com
( Products  Software  Software for Testers)

Accessories

Trolley for METRISO 5000 D-PI and feature
B1 or B2, including rubber straps for fas­tening test cables and protective hood Caddy 204 Z504A

Signal lamp set mounted to a magnetic
base for signalling high-voltage testing in
accordance with DIN VDE 0104 Signal 204 Z504D

Plug-on cable lug for secure attachment of
the test probe to terminals Kabelschuh 204 Z504E

Set of items to secure high-voltage
testing locations against unauthorized
persons Claim 204-Set Z504G

Guard cable (1.65 m) with plug
and alligator clips Guard 5000A Z580C

5 m extension cable Leadex 5000 Z580D

PSI module including 2 rolls recording
chart, 1 printer ribbon cartridge, batteries
and operating instructions SECUTEST PSI

Interface cable RS232, 2 m Z3241

Pack of 10 recording chart rolls for
PSI module (1 roll approx. 6.7 meters) PS-10P

Pack of 10 printer ribbon cartridges for
PSI module

2 alligator clips (5 kV version) KY 5000A Z580B

Calibration adapter for test voltages of

up to 1000 V

D)

Data sheet available

METRISO 5000 D-PI

Insulation ... METRISO 5000 D-PI )

D)

Z3210

ISO Calibrator 1 M662A

M5810

GTM5016000R0001

GTZ3241000R0001

GTZ3229000R0001

GTZ3210000R0001

For further information on accessory equipment please refer to

• our „Measuring Instruments and Testers“ catalog

• our website www.gossenmetrawatt.com

6 GMC-I Messtechnik GmbH

Examples of Menu-driven Operation

Setting of Parameters Display of Final ResultsTest Selection

High-Voltage Test Feature B1/B2

Insulation Test

Polarisation Index Test

Measurement of Breakdown Voltage

Capacitance Measurement

Voltage Measurement

METRISO 5000 D-PI

Digital High-Voltage Insulation Tester

GMC-I Messtechnik GmbH 7

METRISO 5000 D-PI
Digital High-Voltage Insulation Tester

Printed in Germany • Subject to change without notice • A pdf file is available on the Internet.

GMC-I Messtechnik GmbH
Südwestpark 15
90449 Nürnberg •

Germany

Phone [phone]
Fax [phone]
E-Mail [e-mail]
www.gossenmetrawatt.com