Atec 4700 User Manual

High-Current DC Loads
4700 LXI SERIES
K 120V, 1kW/200A to 36kW/7200A K 18 Voltage, Current, Power and
Timing Measurements
K Complex load profile playback K Air cooling K Touch-panel manual control
4700 LXI Series Electronic Loads are designed for testing applications that require high-power and high-current plus measurement of UUT dynamic performance. The Loads provide exceptional reliability combined with the inherent simplicity and safety of air cooling. The 4700 Loads are controlled through either a manual touch-panel, a LabVIEW soft-panel or an emPower™ Test Executive enabled automatic test station. Typical power conversion products to be tested include higher-power DC supplies, telecom rectifiers, fuel cells and batteries.
EXTENDED INTERNAL MEASUREMENTS
The 4700 Loads eliminate the need for separate external instruments and related switching to capture timing and other dynamic measurements during UUT turn-on and turn-off. This is accomplished by incorporating the task-essential features of a DMM, DSO and Transient Generator. With this built-in capability, the 4700 can rapidly generate engineering­characterization-like test information at faster test speeds with the additional benefit of cost savings from fewer measurement instruments, switches and interconnection wiring.
AUTO MODE
The 4700 contains a unique Auto Mode that provides glitchless automatic switching between CR, CC, CV and CP limits. Previously challenging tests that are now made possible include turn-on into a CR load, confirming the complete V-I curve for Lithium-Ion battery chargers, and preventing device-under-test blowup should a protection circuit fail.
Rise
Time
Settle Time
Turn-on Time
max
min
Peak Settle
Turn-on voltage & current measurements
Constant Current
Voltage
Constant Resistance
Overshoot
Current
Constant Voltage
Power supply turn-on voltage & current waveforms in Auto Mode
Just as touch-panels have revolutionized the user interface on mobile phones and GPS navigation devices, they now are about to change electronic power instruments. The old paradigm of controlling electronic loads through knobs, meters and keypads has been lacking for years. There are just too many control & display functions to manage, especially with the latest generation of smart loads that contain digitized measurements for oscilloscope-like waveform displays.
The new NHR PowerTouch panel eliminates those limitations forever. The display is organized through
POWERTOUCH MANUAL CONTROL
Monitor Tab
Control tab
6 tabs, each providing a full screen with complete control & display of related information. For instance, a Monitor tab displays actual measurements either in the local or remote-control mode. A Control tab provides for setting voltage, current, resistance and power as well as the CC, CV, CR and CP Operating Modes. The unique Scope tab provides the ability to zoom in on specific areas of interest as well as take basic measurements on waveform captures. Those waveform captures can then be saved on a SD card for later review on a PC. Load user interfaces have never been as comprehensive or easier to use as is now possible with this touch-panel technology.
Scope Tab
Actual Size
MODEL 4700 LXI DC LOADS
COMPLEX LOAD PROFILE PLAYBACK
To facilitate ease of re-creating complex, precisely timed, multi-mode load profiles, a 100-step macro­recording capability allows capturing a dynamic sequence for later playback from within the Load. Additional complex profiles can be stored in a system controller library to be downloaded to the Load when required.
FAULT TOLERANT
The 4700 Loads are designed to keep running under just about any condition, even certain internal component failures. Standard for this class of instrument is protection against output over-voltage, over-current, over-power, reverse-voltage, and internal over-temperature. In addition, controller intelligence continuously monitors sub-circuit performance and redistributes the current load as necessary. This fault tolerant technique allows the user to continue testing with proper warning of a fault condition. Further load reliability is assured through extensive startup self-test and real-time monitoring.
FIELD EXPANDABLE
Because the 4700 Loads are modular, synchronously controlled and actively power-balanced, they operate efficiently in parallel as a single load. In this manner the Loads are field expandable with changes only to the input connections. This feature allows selection of only what is currently needed with confidence that future higher power requirements can be accommodated with minimum disruption and cost.
100.0 V10.0 V1.0 V0.1 V
1kW
2kW
3kW
6kW
VOLTS
12kW
18kW
24kW
36kW
PANEL OVERVIEW
1. Power Switch
2. Hardware error indicator
3. USB connector
4. Touch panel display
5. LXI status indicators
6. COMM In/Out connectors
7. RS232 connector
8. Trig In/Out connectors
9. DIN/DOUT connector
10. Address switch
11. Sync In/Out connectors
12. OVPS connector
1 A 10 A 100 A 1,000 A
AMPS
Constant Power operating envelopes
13. Remote sense connector
14. I Range switch
15. Enable indicator
16. I Control connector
17. I Monitor connector
18. Load connections
19. Network connectors
20. Parallel switch
21. Voltage select switch
22. Chassis GND stud
23. AC input connector
24. Parallel connectors
10,000 A
1
Specifications apply at 23o+/- 5oC after a 10 minute warm up.
2
Accuracies apply when Settings and/or Measurements >10% of Range.
3
Current linearly reduced between 1 and 0.15 V.
4
Models 2 - 36 kW also have a 20 A /1 KW Range with reduced accuracy.
5
Set 1000% to 6000% of Range = 10% Accuracy.
6
Single channel capture. Simultaneous Voltage and Current captures would halve sample rate and memory available.
SPECIFICATIONS
1
4700 Ratings 4700-1 4700-2 4700-3 4700-6 4700-12 4700-18 4700-24 4700-36
Power 1 kW 2 kW 3 kW 6 kW 12 kW 18 kW 24 kW 36 kW Maximum Current
2
200 A 400 A 600 A 1200 A 2400 A 3600 A 4800 A 7200 A
Voltage Range
3
1-120 V 1-120 V 1-120 V 1-120 V 1-120 V 1-120 V 1-120 V 1-120 V
Programmable Modes Accuracies: % of Set + % of Range, Resolution: % of Range
Constant Current
Ranges
4
20, 200 A 40, 400 A 60, 600 A 120, 1200 A 240, 1200 A 360, 3600A 480, 4800 A 720, 7200 A Accuracy 0.12%+0.08% 0.12%+0.08% 0.12%+0.08% 0.12%+0.08% 0.12%+0.08% 0.12%+0.08% 0.12%+0.08% 0.12%+0.08% Resolution 0.025% 0.025% 0.025% 0.025% 0.025% 0.025% 0.025% 0.025%
Constant Voltage
Ranges
6.6, 20, 66, 120 V 6.6, 20, 66, 120 V 6.6, 20, 66,120 V 6.6, 20, 66,120 V 6.6, 20, 66, 120 V 6.6, 20, 66,120 V 6.6, 20, 66, 120 V
6.6, 20, 66, 120 V Accuracy 0.05%+0.05% 0.05%+0.05% 0.05%+0.05% 0.05%+0.05% 0.05%+0.05% 0.05%+0.05% 0.05%+0.05% 0.05%+0.05% Resolution 0.025% 0.025% 0.025% 0.025% 0.025% 0.025% 0.025% 0.025%
Constant Power
Range 0 - 1 kW 0 - 2 kW 0 - 3 kW 0 - 6 kW 0 - 12 kW 0 - 18 kW 0 - 24 kW 0 - 36 kW Accuracy 1% + 1% 1% + 1% 1% + 1% 1% + 1% 1% + 1% 1% + 1% 1% + 1% 1% + 1% Resolution 0.025% 0.025% 0.025% 0.025% 0.025% 0.025% 0.025% 0.025%
Constant Resistance
Range 5 m
- 180 2.5 m- 90 1.67 m- 60 833 µ- 30 417 µ- 15 278 µ- 10 208 µ-7.5 136 µ- 5
Accuracy
5
2% 2% 2% 2% 2% 2% 2% 2%
Slew Rate (10 - 90%)
Range 1 A/s - 20 A/µs 2 A/s - 40 A/µs 3 A/s - 60 A/µs 6 A/s - 120 A/µs 12 A/s - 240 A/µs 18 A/s - 360 A/µs 24 A/s - 480 A/µs 36 A/s - 720 A/µs Rise Time 10 µs - 20 s 10 µs - 20 s 10 µs - 20 s 10 µs - 20 s 10 µs - 20 s 10µs - 20 s 10µs - 20 s 10 µs - 20 s Resolution < 5 µs < 5 µs < 5 µs < 5 µs < 5 µs < 5 µs < 5 µs < 5 µs Accuracy 1% +/- 5µs 1% +/- 5µs 1% +/- 5µs 1% +/- 5µs 1% +/- 5µs 1% +/- 5µs 1% +/- 5µs 1% +/- 5µs
Short Circuit
Resistance 50, 5 m
25, 2.5 m
17, 1.7 m
8.3 m- 833 µ 4.17 m- 417 µ2.78 m- 278 µ2.08 m- 208 µ1.39 m- 139 µ
Current Max 33, 333 A 67, 667 A 60, 608 A 120, 1200 A 240, 2400 A 360, 3600 A 480, 4800 A 720, 7200 A
Macro
Modes Any single Mode Repetition Single Burst or Continuous Settings 100 Period 40 µs - 20 s Delay 20 µs - 20 s Resolution 10 µs Accuracy 1% +/- 5 µs
Measurements Accuracies: % of Measurement + % of Range, Resolution: % of Range
Current
Ranges 20, 200 A 40, 400 A 60, 600 A 120, 1200 A 240, 2400 A 360, 3600 A 480, 4800 A 720, 7200 A Accuracy 0.12%+0.06% 0.12%+0.06% 0.12%+0.06% 0.12%+0.06% 0.12%+0.06% 0.12%+0.06% 0.12%+0.06% 0.12%+0.06% Resolution 0.0015% 0.0015% 0.0015% 0.0015% 0.0015% 0.0015% 0.0015% 0.0015%
DC Voltage
Ranges 6.6, 66, 166 V 6.6, 66, 166 V 6.6, 66, 166 V 6.6, 66, 166 V 6.6, 66, 166 V 6.6, 66, 166 V 6.6, 66, 166 V 6.6, 66, 166 V Accuracy 0.01%+0.02% 0.01%+0.02% 0.01%+0.02% 0.01%+0.02% 0.01%+0.02% 0.01%+0.02% 0.01%+0.02% 0.01%+0.02% Resolution 0.0015% 0.0015% 0.0015% 0.0015% 0.0015% 0.0015% 0.0015% 0.0015%
Power
Ranges Current Range x Voltage Range Accuracy Current Accuracy + Voltage Accuracy Resolution 0.0015% Range
Waveform Capture
Bandwidth 25 kHz Accuracy 1% R Channels Voltage, Current or both MUX’d Digitizing Rate
6
100 - 100K Samples/s Memory 16K Samples Timebase 10 µs - 8 s Triggering System or External
Waveform Analysis Voltage, Current, Power, Overshoot, Undershoot, Rise/Fall Time, Turn-On Time, Settling Time, Hold-Up Time, AC RMS, AC+DC RMS
Control
User Interface PC soft panel or manual touch-panel PC Required 3 GHz µP with 512 MB RAM, SVGA display, 80 GB HD OS Windows XP, Vista Test Executive NI LabVIEW, emPower™ with integrated datalog/test report support Communications Ethernet (LXI), RS232, NHR RS485 Drivers Active X
Physical
Load Connectors Bus bars with lugs Operating Temperature 0 - 40º C at full power and <75% duty cycle Input Power 115/230 ± 10% VAC, 47 - 63 Hz Dimensions (HxWxD) 5
1
/4 x 19 x 22 in 51/4 x 19 x 22 in 101/2 x 19 x 22 in 101/2 x 19 x 22 in 35 x 23 x 30 in 43 x 23 x 30 in 57 x 23 x 30 in 72 x 23 x 30 in
Weight 40 lbs 50 lbs 75 lbs 100 lbs 250 lbs 400 lbs 570 lbs 815 lbs
Additional Features
Remote Voltage Sense 2 VDC max drop between sense and load input Self Test Power-up self test of all major functions including status of input, output, control and protection circuits Performance Monitoring Continuous checking of performance parameters and appropriate error messages and/or LED fault indicators when necessary Calibration Closed cover, all adjustments made in software and stored in EEPROM Protection OP, OC, OV, OT, Reverse Voltage and Undervoltage Lockout Trigger Output Synchronizes external device to programmed load step Trigger Input Synchronizes programmed load step to an external device Current Monitor 0 - 10 V external signal appropriate to 100% current for the selected range Analog Control 0 -10 V external signal appropriate to 100% current for the selected range Fan Noise Reduction Automatic fan speed control
NH Re search, Incorporated 16601 Hale Avenue, Irvine, California 92606
Tel: 949-474-3900 • Fax: 949-474-7062 E-mail: sales@nhresearch.com
©Copyright 2010, NH Research Incorporated. All rights reserved. Specifications subject to change without notice.
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