Atec 45MG User Manual

45MG Ultrasonic Thickness Gage

Simple Operation, Rugged, and Reliable

Ultrasonic Thickness Gage

45MG

Shown with optional waveform

• Color Transflective QVGA Display

• Dual Element Corrosion Gaging

• Precision Thickness Measurements

• Rugged, Designed for IP67

45MG Ultrasonic Thickness Gage:
Simple Operation, Rugged, and Reliable

The 45MG is an advanced ultrasonic thickness gage packed
with standard measurement features and software options.
This unique instrument is compatible with the complete range
of Olympus dual element and single element thickness gage
transducers, making this innovative instrument an all-in-one
solution for virtually every thickness gage application.

Built for Tough Environments

• Rugged, designed for IP67

• Explosive Atmosphere: Safe operation as defined by Class I,

Division 2, Group D, as found in the National Fire Protection
Association Code (NFPA 70), Article 500, and tested using
MIL-STD-810G, Method 511.5, Procedure I.

• Vibration tested using MIL-STD-810G, Method 514.6,

Procedure I

• Drop tested using MIL-STD-810-G, Method 514.6,

Procedure IV

• Shock tested using MIL-STD-810G, Method 516.6,

Procedure I

• Wide operating temperature range

• Optional protective rubber boot with gage stand

Designed for Easy Operation

• Simple keypad for right hand/left hand operation

• Easy operator interface with direct access to most functions

• Internal and removable MicroSD memory card storage

• USB communication port

• Optional alphanumeric data logger with 475,000 thickness

readings or 20,000 waveforms

• Default/Custom single element transducer setups (optional)

• Password protected instrument lock

• Color transflective QVGA display with indoor and outdoor color

settings for superior clarity

Indoor display setting, optional A-scan mode

Outdoor display setting, optional A-scan mode

2

Standard Features

In its basic configuration the 45MG is a simple and straight­forward gage that requires minimal operator training to tackle
most common thickness gaging applications. With addi­tional optional software options and transducers however,
the 45MG can become significantly more advanced and
take on applications well beyond that of a typical entry-level
gage. Furthermore, most options are available individually at
the time of purchase or can be added in the future as your
needs change.

• Compatible with full line of Olympus dual element

transducers for thickness measurements on internally
corroded metals

• Min./Max. mode

• Two Alarm modes

• Dierential mode

• Time-based B-scan

• Reduction Rate

• Gain Adjust (standard, high, and low)

• Password instrument lock

45MG with optional protective rubber boot and stand

Optional Features

From a simple corrosion gage to a multi-purpose precision thickness gage
with only a few key strokes

The 45MG oers five code-activated software options that
makes it one of the most versatile thickness gages in the
industry.

Echo-to-Echo / THRU- COAT

Using Echo-to-Echo, the true metal thickness is displayed
and the thickness of the coating layer will be ignored.
THRU-COAT measures metal and nonmetallic coating thick­nesses, each adjusted for their correct sound velocities.
There is no need to remove paint or coatings from surfaces.

Single Element

For very precise thickness measurements on many materi­als, including metals, plastics, composites, glass, and ce­ramics. Compatible with single element Microscan transduc­ers ranging from 2.25 MHz to 30 MHz.

Single Element High Penetration

For thickness measurement on thick or highly attenuating
materials such as fiberglass or cast metals. Compatible with
single element Microscan transducers ranging from 0.5 MHz
to 30 MHz. Included is the Single Element option.

®

Data Logger

The 45MG has a full-featured internal bidirectional alphanu­meric data logger that is designed to easily store and transfer
thickness readings and waveform data. Includes GageView™
interface program, a Windows-based application.

Live A-scan with Waveform Adjust

This optional Live A-scan mode allows users to view the
ultrasound waveform (or A-scan) directly on the gage’s dis­play, verify the thickness measurement, and make manual
adjustments to gain and blanking settings to maximize
measurement performance in challenging applications. This
helpful option features Manual Gain Adjust, Extended Blank­ing, First Echo Blank, Range, and Delay.

3

Thickness Measurements on
Internally Corroded Metals

Using Dual Element Transducers

One of the major applications of the 45MG is measuring
the remaining thickness of pipes, tubes, tanks, pressure
vessels, ship hulls, and other structures aected by corro­sion or erosion. Dual element transducers are most com­monly used for these applications.

• Automatic Probe Recognition for standard D79X series

dual element transducers

• Calibration Doubling warning when echo doubling may

occur during calibration

• The Echo-to-Echo / THRU-COAT® option allows for

measurements on painted and coated surfaces

• High temperature measurements; up to 500 °C (932 °F)

B-scan Mapping (Time-based)

The 45MG gage B-scan feature converts live thickness
readings into cross-sectional images drawn on the display.
This standard feature is very helpful in viewing the changes
in thickness measurements over a distance. The B-scan
is activated as soon as the transducer makes contact with
the surface of the material. The Freeze Minimum function
is used to display the minimum thickness of the scanned
area. The optional 45MG datalogger can store up to
10,000 thickness readings in a single B-scan.

High-Temperature Surfaces

The 45MG is ideally suited for making stable thickness
measurements on hot material surfaces (up to 500 ºC or
932 ºF) with the D790 series transducers (D790, D790 -SM,
D790-RL, and D790-SL). The Zero Compensation feature of
the 45MG enhances the accuracy of measurements on hot
surfaces by compensating for temperature changes in the
transducer delay line due to thermal drift.

D790-SM Transducer on high-temperature
pipe

Indoor display setting, B-scan mode

4

Echo-to-Echo / THRU-COAT® Option

Echo-to-Echo

The gage displays the true metal thickness and ignores
the thickness of the coating layer, using multiple back-wall
echoes:

• Auto Echo-to-Echo

• Manual Echo-to-Echo (with A-scan option only) that allows:

- Gain Adjust

- Extended Blanking

- Echo Blanking

THRU- COAT Technology

Uses a single back-wall echo to
measure true metal thickness. You
can display the metal and coating
thicknesses, each adjusted for their
correct material sound velocities.
There is no need to remove paint
and coatings from surfaces.
THRU-COAT measurements use the
D7906-SM, D7906-RM, and D7908
dual element transducers.

Auto Echo-to-Echo mode with A-scan

Manual Echo-to-Echo adjusting the First Echo blank

THRU-COAT mode showing thickness of coating and steel
(waveform not activated)

THRU-COAT mode with optional waveform

5

Dual Element Transducers for Corrosion Gaging

All standard dual element transducers feature Automatic Probe Recognition, which automatically recalls a default V-path
correction for each specific transducer.

Transducer

Item

Number

D790 U8450002

D790-SM U8450009 Straight LCMD-316-5B

D790-RL U8450007 90° LCLD-316-5G

Freq.

(MHz)

5.0

Connector

Straight

Tip Dia.

mm (in.)

11.00

(0.434)

Range (Steel)*

mm (in.)

1.00 to 500.00

(0.040 to 20.000)

Temp. Range**

°C (°F)

–20 to 500
(–5 to 932)

Cable

Potted —

†

U8800353

†

U8800330

D790-SL U8450008 Straight LCLD-316-5H U8800331

D791 U8450010 5.0 90°

D791-RM U8450011 5.0 90°

D792 U8450012

D793 U8450013 90° Potted —

10

Straight

D794 U8450014 5.0 Straight

D797 U8450016

D797-SM U8450017 Straight LCMD-316-5D U8800355

D7226 U8454013

D798-LF U8450019

D798 U8450018

D798-SM U8450020 Straight LCMD-316-5J U8800357

2.0

7.5 90°

7.5

90°

90°

D799 U8450021 5.0 90°

MTD705 U8620225 5.0 90°

††

D7906-SM

D7906-RM

††

D7908

* Thickness range dependent on material, transducer type, surface conditions, and

temperature. Full range may require Gain Adjust.

** Maximum temperature with intermittent contact only

U8450005

††

U8450025 90° LCMD-316-5N U8800647

5.0

U8450006 7.5 90°

Straight

11.00

(0.434)

11.00

(0.434)

7.20

(0.283)

7.20

(0.283)

22.90

(0.900)

8.90

(0.350)

7.20

(0.283)

11.00

(0.434)

5.10

(0.200)

11.00

(0.434)

7.20

(0.283)

1.00 to 500.00

(0.040 to 20.000)

1.00 to 500.00

(0.040 to 20.000)

0.50 to 25.00

(0.020 to 1.000)

0.75 to 50.00

(0.030 to 2.000)

3.80 to 635.00

(0.150 to 25.000)

0.71 to 100.00

(0.028 to 4.000)

0.71 to 100.00

(0.028 to 4.000)

1.00 to 500.00

(0.040 to 20.000)

1.00 to 19.00

(0.040 to 0.750)

1.00 to 50.00

(0.040 to 2.000)

1.00 to 37.00

(0.040 to 1.500)

†

Stainless steel cable available; consult Olympus NDT for details.

††

Transducers used with THRU-COAT® technology

–20 to 500
(–5 to 932)

–20 to 400
(–5 to 752)

0 to 50

(32 to 122)

0 to 50

(32 to 122)

–20 to 400
(–5 to 752)

–20 to 150
(–5 to 300)

–20 to 150
(–5 to 300)

–20 to 150
(–5 to 300)

0 to 50

(32 to 122)

0 to 50

(32 to 122)

0 to 50

(32 to 122)

Potted —

LCMD-316-5C U8800354

Potted —

Potted —

Potted —

Potted —

Potted —

Potted —

LCLPD-78-5 U8800332

LCMD-316-5L U8800358

Potted —

Item

Number

D791

D7908

D790-RL

D790

D791-RM

D790-SL

MTD705

D7906-SM

D790-SM

D797-SM

D793

D792/D794

D7226

D798-LF

D799

D798

6

Optional Data Logger and PC Interface

The 45MG has a full-featured internal bidirectional alphanumeric data logger that is designed to easily store and
transfer thickness readings and waveform data. The data logger option includes the GageView™ Interface program.

Data Logger Option

• Internal memory of 475,000 thickness readings or 20,000

waveforms with thickness readings

• 32 Character File name

• 20 Character ID# (TML#)

• 6 file formats: Incremental, Sequential, Sequential with custom

point, 2-D Grid, Boiler, and Manual (from PC) GageView

• Internal and removeable MicroSD memory cards

• File copy with the ability to copy files between internal/remov-

able MicroSD memory cards

• Standard USB communication

• Two-way transfer of single element transducer setups

• Onboard statistical report

• Onboard DB Grid View with three programmable colors

• GageView™ interface program communicates with the 45MG

- using the USB port

- or read and write to a MicroSD memory card

• Direct export of internal files to MicroSD memory card in Excel

compatible CSV (comma-separated values) and .txt format.

GageView Interface Program

• Included with the Data Logger option

• This Windows-based application collects, creates, prints, and

• Creates datasets and surveys

• Stored data editing

• View dataset and survey files; including thickness readings,

• Download and upload thickness surveys to and from the

• Export surveys to spreadsheets and other programs

• Collecting snapshot screens

• Printing reports such as Thickness, Setup Table, Statistics,

• Upgrade the 45MG operating software

• Download and upload single element transducer setup files

Onboard DB Grid View with three programmable colors

manages data from the 45MG.

gage setup values, and transducer setup values

gages

and Color Grid

When viewed on your PC a color coded grid easily flags out-of­tolerance thickness conditions.

Measurement reports can easily be generated and printed
containing measurements, ID, and other parameters.

B-scan review screen in the GageView interface program

7

Thickness Measurements on Plastics, Metals,
Composites, Glass, Rubber, Ceramics

Using Single Element Transducers

Single element transducers enable you to make accurate
thickness measurements on metals, plastics, composites,
glass, ceramics, and other materials. These transducers
are available in a wide range of frequencies, diameters, and
connector styles. In order to use a single element transducer
with the 45MG, you must purchase either the Single Element
software or the High Penetration software option.

• Single Element software option can display

measurements up to 0.001 mm (0.0001 in.) for single
element transducers from 2.25 MHz to 30 MHz

• High Penetration software option for measurements on

attenuating materials such as fiberglass, rubber, and
thick castings

• Thickness, Velocity, or time-of-flight measurements

• Application Auto-Recall with default and custom setups

to simplify thickness measurements

Ultrasonic thickness measurements are accurate, reliable, and repeatable. Instant
readings can be achieved from one side of a material, making it unnecessary to cut
up or destroy the part.

Single Element Software Option

The Single Element software option enables you to make
very precise thickness measure ments at a resolution of up
to 0.0001 in. or 0.001 mm. Compatible with single element
Microscan transducers ranging from 2.25 MHz to 30 MHz.

• Most materials, from thin to thick

• Plastic bottles, tubes, pipes, sheets as thin as

0.08 mm (0.003 in.)

• Metal containers, steel coils, machined parts as thin as

0.10 mm (0.004 in.)

• Cylinder bores, turbine blades

• Glass bulbs, bottles

• Thin fiberglass, rubber, ceramics, and composite

materials

• Curved areas or containers with small radii

Single Element High Penetration
Software Option

This option allows you to use low frequency single element
transducers (as low as 0.5 MHz) to measure thick or highly
attenuating materials such as rubber, fiberglass, castings,
and composites. Included is the Single Element option.

• Most thick or sound-attenuating materials

• Thick cast metal parts

• Thick rubber tires, belts

• Fiberglass boat hulls, storage tanks

• Composite panels

• Resolution of 0.01 mm (0.001 in.) for transducer

frequencies of 0.5 MHz and 1.0 MHz

Measure depth to steel ply / cords in
rubber conveyor belts or tires.

8

Many cast metal parts or highly
attenuating materials can be measured
with the High Penetration software
option.

Application Setup Recall

Application Setup Recall simplifies making thickness
measurements. Select any of the stored transducers and
the 45MG gage recalls all relevant internal transducer
parameters.

Stored Standard Setups

The 45MG includes 21 standard single element transducer
setups for the most common applications. These default
transducer setup can be used on wide variety of thickness
applications.

Stored Custom Setups

The 45MG can store up to 35 custom single element trans­ducer setups including calibration information. You can con­nect the appropriate transducer and recall the setup file and
the instrument is ready to make thickness measurements on
even the most dicult applications.

Material Sound Velocity
Measurements

The 45MG has the capability to make material sound veloc­ity measurements. This standard feature is useful in applica­tions where the speed of sound within the material can be
correlated to other properties. Typical applications include
cast metals to monitor the degree of nodularity, and com­posites/fiberglass to monitor variations in density.

Reduction Rate Measurements

Dierential Mode and Reduction Rate Mode are standard
features on the 45MG. Dierential Mode shows the thick­ness variation from a pre-set thickness value. Reduction
Rate calculates and displays the percent of thickness reduc­tion after a material thinning process. A typical application is
automotive sheet steel that is bent and formed to make car
body panels.

Measure thin glass with a V260-SM Sonopen

Measure metal thinning caused by bending or forming.Measure thin plastic material using a 20 MHz delay line transducer.

®

transducer. Measure the thickness of many materials including plastic, metal, rubber, glass,

ceramic, and composites.

9

Single Element Transducers for
Precision Thickness Measurements

Contact Transducers

Frequency

(MHz)

0.5 25 1.00 M101-SB* U8400017

1.0 25 1.00 M102-SB* U8400018

1.0 13 0.50 M103-SB* U8400020

2.25 13 0.50 M106-RM

2.25 13 0.50 M1036 U8400019

5.0 13 0.50 M109-RM

5.0 6 0.25 M110-RM

10 6 0.25 M112-RM

10 3 0.125 M1016 U8400015

20 3 0.125 M116-RM

20 3 0.125 M116H-RM** U8400037

* These transducers can only be used with the High Penetration software option.
** Use with spring loaded holder

Element

Diameter

mm inches

Transducer

M106-SM

M109-SM

M110-SM

M110H-RM**

M112-SM

M112H-RM**

M116-SM

Item

Number

U8400023
U8400025

U8400027
U8400028

U8400030
U8400031
U8400029

U8400034
U8400035
U8400033

U8400038
U8400039

m101-sb

m106-rm

m106-sm

m109-rm

m103-sb

m109-sm

m116-sm

m102-sb

m112-sm

m116-rm

m1036

m110-rm

m112-rm

m1061

Sonopen

®

Transducers

The Sonopen transducer has
a replaceable delay line that is
tapered to a small contact area.
This transducer makes reli­able thickness measurements
in applications such as turbine
blades and tight radii on plastic
containers.

dlp-301

Sonopen – 15 MHz, 3 mm (0.125 in) transducer

Straight Handle Right Angle Handle 45° Handle

Part

V260-SM U8411019 V260-RM U8411018 V260-45 U8411017

v260-45 v260-sm v260-rm

Item

Number

Part

Immersion Transducers

Panametrics Microscan immersion transducers are designed
to transmit and receive ultrasound in water. Thickness mea­surements by immersion technique are often preferred when
the test piece has a complex geometry or in on-line appli­cations. Typical o-line applications include wall thickness
measurements on small diameter plastic or metal tubing,
scanned or rotary measurements and thickness measure­ments on sharply curved parts. Transducer focusing may be
necessary depending on the application.

Sonopen – Replaceable Delay
Lines

Item

Number

Part

Frequency

(MHz)

2.25 13 0.50 M306-SU U8410027

5.0 13 0.50 M309-SU U8420001

5.0 6 0.25 M310-SU U8420004

10 6 0.25 M312-SU U8420008

15 6 0.25 M313-SU U8420009

20 3 0.125 M316-SU U8420011

Item

Number

Element Diameter

mm inches

Tip Diameter

mm inches

2.0 0.080 DLP-3 U8770086

1.5 0.060 DLP-302 U8770088

2.0 0.080 DLP-301

†

High temperature delay for use up to

175° C (350° F)

Transducer

Part

†

Item

Number

U8770087

Item

Number

RBS-1 Immersion Tank

The RBS-1 immersion tank is designed to simplify ultrasonic
thickness measurements using immersion techniques.

10

Delay Line Transducers

Microscan delay line transducers provide excellent performance on very thin materials, at elevated temperatures,
or with applications that require a high degree of thickness resolution.

Freq.

(MHz)

0.5 25 1.00 M2008* U8415001 —

2.25 13 0.50 M207-RB U8410017 —

5.0 13 0.50 M206-RB U8410016 —

5.0 6 0.25 M201-RM U8410001 —

5.0 6 0.25 M201H-RM U8411030 2127 U8770408

10 6 0.25

10 6 0.25 M202H-RM U8507023 2127 U8770408

10 3 0.125

20 3 0.125

20 3 0.125 M208H-RM U8410018 2133 U8770412

20 3 0.125 M2055** U8415013 —

30 6 0.25 V213-BC-RM** U8411022 —

* These transducers can only be used with the High Penetration software option.
** Delay line is not replaceable on these transducers.

Replaceable Delay Lines

Element

Diameter

mm inches

Transducer

M202-RM
M202-SM

M203-RM

M203-SM

M208-RM
M208-SM

Item

Number

U8410003
U8410004

U8410006
U8410007

U8410019
U8410020

Holder

—

—

—

Element

Diameter

Delay lines function as a protective buer
between the surface of the test piece and the
transducer element.

mm inches mm inches mm inches mm inches

13 0.50 DLH-2 U8770062 25 1.0 13 0.5 13 0.5

6 0.25 DLH-1 U8770054 25 1.0 13 0.5 13 0.5

3 0.125 DLH-3 U8770069 13 0.5 5 0.2 5 0.2

* Exact range depends on material sound velocity, transducer frequency, part geometry, and surface

condition.

Item

Number

Part

m206-rb

Delay Line

Number

m2055

m208

Item

m2008

m201

Steel - Mode 2 Steel - Mode 3 Plastic - Mode 2

m202

2127

m208h

Maximum Thickness

Measurement Limit*

2133

Additional products available at www.olympus-ims.com

Couplants

Liquid couplant is almost always
necessary to provide acoustic coupling
between the transducer and the test
piece. We oer various types of cou­plants to suit virtually all applications.

Calibration Test Blocks

Test blocks are necessary for the cali­bration of ultrasonic thickness gages
and should be used to maintain and
verify the accuracy, dependability, and
reliability of ultrasonic measurements.
Blocks are held to tighter tolerances
than stated in ASTM E797 code.
Metric test blocks are available.

Transducer Cables

A wide selection of transducer cables
suitable for all ultrasonic thickness
gaging instrumentation.

• Standard

• Waterproof

• Heavy Duty

- Teflon

- Armored PVS Jacket

- Armored Silicone Jacket

- Stainless Steel

11

45MG Specifications*

MEASUREMENTS

Dual element transducer
measurement mode

Echo-to-Echo
(optional)

THRU-COAT

measurement (optional)

Single element
transducer
measurement modes
(optional)

Thickness range 0.080 mm to 635 mm (0.003 in. to 25.0 in.) depending on material,

Material velocity range 0.508 mm/s to 18.699 mm/s (0.020 in./s to 0.7362 in./s)

Resolution (selectable) Low: 0.1 mm (0.01 in.)

Transducer frequency
range

®

Time interval from a precision delay after the excitation pulse to the first echo

Time interval between two successive back-wall echoes to eliminate paint or
coating thickness

Measurement of true metal and coating thicknesses with a single back-wall
echo (with D7906-SM, D7906-RM, and D7908 transducers)

Mode 1: Time interval between the excitation pulse and the first back-wall echo
Mode 2: Time interval between the delay line echo and the first back-wall

echo (with delay or immersion transducers)

Mode 3: Time interval between successive back-wall echoes following the

first interface echo after the excitation pulse (with delay line or
immersion transducers)

transducer, surface conditions temperature, and selected configuration
(Full range requires single element option)

Standard: 0.01 mm (0.001 in.)
Single Element option: 0.001 mm (0.0001 in.)

Standard: 2.25 MHz to 30 MHz (–3 dB)
High Penetration (Single Element option): 0.50 MHz to 30 MHz (–3 dB)

GENERAL

Operating temperature
range

Keypad Sealed, color-coded keypad with tactile and audible feedback

Case Impact-resistant and water-resistant, gasketed case with sealed connectors.

Dimensions (W x H x D) Overall: 91.1 mm x 162 mm x 41.1 mm (3.59 in. x 6.38 in. x 1.62 in.)

Weight 430.9 g (0.95 lb)

Power supply 3 AA batteries/USB power supply

Battery life operating
time

Standards Designed for EN15317

Explosive Atmosphere Safe operation as defined by Class I, Division 2, Group D, as found in the

–10 °C to 50 °C (14 °F to 122 °F)

Designed for IP67.

3 AA alkaline: 20 to 21 hours
3 AA NiMH: 22 to 23 hours
3 AA Lithium-ion: 35 to 36 hours

National Fire Protection Association Code (NFPA 70), Article 500, and tested
using MIL-STD-810G, Method 511.5, Procedure !

DISPLAY

Color transflective
QVGA display

Rectification Full wave, RF, half-wave positive, or half-wave negative (Waveform option)

Liquid crystal display, display area 54.61 mm x 41.15 mm (2.15 in. x 1.62 in.)

INPUTS/OUTPUTS

USB 2.0 client

Memory card Maximum capacity: 2 GB removable MicroSD memory card

INTERNAL DATA LOGGER (Optional)

Data logger The 45MG identifies, stores, recalls, clears, and transmits thickness readings,

Capacity 475,000 thickness measurements or 20,000 waveforms with thickness

File names, IDs, and
comments

File structures Six standard or custom application-specific file structures

Reports On-gage reporting of summary with statistics, Min./Max. with locations, Min.

waveform images, and gage configuration information through USB or MicroSD.

measurements

32-character file names and 20-character alphanumeric location codes with
four comments per location

review, file comparison, and alarm report

Standard Package

• 45MG digital ultrasonic thickness gage

• AA alkaline batteries

• 2-step test block and couplant

• USB cable

• User’s manual on CD

• Measurement features: Min./Max.

mode, two alarm modes, Dierential
mode, B-scan, Reduction Rate,
Programmable Lock

Software Options

• 45MG-SE (U8147022): Single

Element option to use single element
transducers with frequency range of

2.25 MHz to 30 MHz.

• 45MG-HP (U8147023): Single Element

High Penetration option to use single
element transducers with frequency
range of 0.5 MHz to 30 MHZ.

• 45MG-EETC (U8147021):

Echo-to-Echo and THRU-COAT

®

• 45MG-WF (U8147019): Waveform

option

• 45MG-DL (U8147020): Internal

data logger including GageView
interface program

Optional Accessories

• MICROSD-ADP-2GB (U8779307):

2 GB External MicroSD memory card

• 45MG-RPC (U8779676): Rubber

protective boot with stand

www.olympus-ims.com

For enquiries - contact
www.olympus-ims.com/contact-us

48 Woerd Avenue, Waltham, MA 02453, USA, Tel.: [phone]
12569 Gulf Freeway, Houston, TX 77034, USA, Tel.: [phone]

505, boul. du Parc-Technologique, Québec (Québec) G1P 4S9, Tel.: [phone]

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