Atec 37DL-Plus User Manual

ADvAnCeD ULtrAsonIC CorrosIon GAGe
The Panametrics-NDT™ 37DL PLUS is an advanced nondestructive ultrasonic thickness gage that combines powerful measurement features with sophisticated data acquisition and output capabilities for applications involving pipes, tanks, and other metal structures subject to internal corrosion or erosion. The 37DL PLUS includes many innovative features that simplify true metal thickness measurements even when the exposed surface is coated or painted. A new Thru­Coat technology measures and displays the thickness of the metal part and its coating using a ‘single backwall echo’. A new Oxide/Scale option measures and displays the thickness of the steel and the oxide/scale build-up on the inside of boiler tubes to help predict tube life. Accuracy of high temperature thickness measurements can be improved by using the new Temperature Compensation feature that adjusts the material velocity
for changes in material temperature. A new Average/Min mode saves the average or minimum of several successive thickness measurements.
Improvements
New 37DL PLUS electronics bring improvements to many standard measurement features. The new A-scan display is brighter with better contrast and visibility. Every thickness reading in a stored B-scan can now be reviewed on the 37DL PLUS and in the Interface Program. The user can select to view (Min/Max, Alarm, or A-scan flags) flags with Grid points. The file-based alphanumeric datalogger can use longer file names (32 character max) and ID numbers (20 character max). Grid files can be expanded by adding rows or columns or by changing the incrementing direction.
37DL PLUS
Corrosion Thickness Gage
FeAtUres
• New Thru-Coat™ technology measures and displays the thickness of the metal part and its coating using a ‘single backwall echo’.
• New Temperature Compensation feature adjusts the material velocity for changes in material temperature.
• New optional Oxide/Scale feature measures and displays the thickness of the steel and the oxide/scale build-up.
• New Average/Min mode saves the average or minimum of several successive thickness measurements.
• New A-scan display is brighter with better contrast and visibility.
• New: uses a vast array of dual element and single element contact, delay line, and immersion transducers.
• EMAT transducers for no-couplant steel thickness measurements through heavily scaled surfaces.
• The file-based alphanumeric datalogger can use longer file names (32 character max) and ID numbers (20 character max).
• Improved: every thickness reading in a stored B-scan can now be reviewed in the WIN37DL PLUS Interface Program and on the gage.
• Improved: select to view (Min/Max, Alarm, or A-scan flags) flags for Grid points.
• Grid files can be expanded by adding rows or columns or by changing the incrementing direction.
920-009A
new trAnsDUCers
The 37DL PLUS can be used with a vast array of dual element and single element transducers. Its full line of D790 series dual element transducers feature Automatic Probe Recognition to provide maximum gage performance for each transducer. The 37DL PLUS also has the ability to use the E110-SB EMAT transducer for no-couplant steel thickness measurements through oxide-scaled surfaces. The M2017 and M2091 transducers are ideally suited for measuring internal oxide/scale build-up on boiler tubes. The 37DL PLUS is also compatible with the Panametrics­NDT complete line of Microscan single element direct contact, delay line, and immersion transducers ranging in frequency from 2 to 30 MHz. As a result, the gage can be used for non-corrosion applications involving materials such as plastic, fiberglass, composites, rubber, castings, rubber and glass. Application Auto-Recall automatically recalls 16 default and 10 custom Microscan transducer setups from the gage’s memory.
trAnsDUCers wIth AUtomAtIC probe reCoGnItIon AnD sInGLe eLement trAnsDUCers
PROBE MHZ CABLE CONN TIP DIA RANGE (steel)* TEMP RANGE** WAND HOLDER (w/wand)
D790 Potted Straight .434” 0.040”-20” -5° – 932°F F152 F152A D790-SM 5.0 LCMD-316-5B D790-RL LCLD-316-5G D790-SL LCLD-316-5H Straight
D791 5.0 Potted Rt. Angle .434” 0.040”-20” -5° – 932°F F153 (11.0 mm) (1-500 mm) (-20° – 500°C)
D791-RM 5.0 LCMD-316-5C Rt. Angle .434” 0.040”-20” -5° – 752°F (11.0 mm) (1-500 mm) (-20° – 400°C)
D792 10 Potted Straight .283” 0.020”-1” 32° – 122°F F150 F150A D793 Potted Rt. Angle (7.2 mm) (0.5-25 mm) (0° – 50°C) F151
D794 5.0 Potted Straight .283” 0.030”-2” 32° – 122°F F150 F150A D795 Potted Rt. Angle (7.2 mm) (0.75-50 mm) (0° – 50°C) F151
D797 2.0 Potted Rt. Angle .900” 0.150”-25.00” -5° – 752°F – D797-SM LCMD-316-5D Straight (22.9 mm) (3.8-635 mm) (-20° – 400°C)
D7226 7.5 Potted Rt. Angle .350” 0.028”-4” -5° – 300°F – D798-LF (8.9 mm) (0.71-100 mm) (-20° – 150°C)
D798 7.5 Potted Rt. Angle .283” 0.028”-4” -5° – 300°F – D798-SM LCMD-316-5J Straight (7.2 mm) (0.71-100 mm) (-20° – 150°C)
D799 5.0 Potted Rt. Angle .434” 0.040”-20” -5° – 300°F (11.0 mm) (1-500 mm) (-20° – 150°C)
MTD705 5.0 LCLPD-78-5 Rt. Angle .200” 0.040”-0.75” 32° – 122°F (5.1 mm) (1.0-19 mm) (0° – 50°C)
V260-SM LCM-74-4 Straight 0.080” 0.020” –0.400” 32° – 122°F Sonopen V260-RM LCM-74-4 Rt. Angle (2.0 mm) (0.5-10 mm) (0° – 50°C) V260-45 LCM-74-x 45° Angle
D7906-SM
††
5.0 LCMD-316-5L Straight .434” 0.040”-2.0” 32° – 122°F F152 F152A (11.0 mm) (1-50 mm) (0° – 50°C) D7908
††
7.5 Potted Rt. Angle .283” 0.028”-1.5”
(7.2 mm) (0.71-37 mm) M2017 20 LCM-74-4 Rt. Angle 0.25” Steel 0.020”-0.500” 32° – 122°F 2127
(6.35 mm) (0.5-12.0 mm) (0° – 50° C) Oxide 0.010”-0.050” (0.25-1.25 mm) M2091 20 LCM-74-4 Rt. Angle 0.25” Steel 0.020”-0.500” 32° – 122°F 2127 (6.35 mm) (0.5-12.0 mm) (0° – 50° C) Oxide 0.006”-0.050” (0.15-1.25 mm) E110-SB LCB-74-4 and Straight 1.25” 0.080”-5.00” 32° – 176°F 1/2XA/E110 (28.5 mm) (2.0-125 mm) (0° – 80°C)
* Dependent on material, transducer type, surface condition, and temperature † Stainless steel cable available; consult us for part numbers ** Maximum temperature is with intermittent contact only †† Transducers used for Thru-Coat technology
Straight (11.0 mm) (1-500 mm) (-20° – 500°C) F152 F152A
Rt. Angle
®
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