Atec 19032 User Manual

ELECTRICAL SAFETY ANALYZER

Electrical Safety Analyzer

MODEL 19032/19032-P

Key Features :

■ AC/DC/IR/GB/LC five instruments in one

■ Function test up to 20A

■ Programmable voltage output and limit

value

■ OSC open/short check

■ Flashover detection

■ Human protection circuit

■ Multi-scan device support dynamic leakage

current test

■ Standard RS232 interface

■ Optional GPIB interface

■ Large LCD panel

■ Front panel lockout function

■ Support PC software

■ UL/TUV/CE

MODEL 19032/19032-P

General Electrical Safety Testing Solution

Electrical safety testing is one of the major item in th e el ectri cal product qua lity tests. All electrical products consisting of adapter, SMPS, charger, house appliance, information te chnology product and vid eo produ ct are required to perform electrical safety tests.

The 19032 seri es combines Hi-Pot, IR, GB, LC/ALC/DLC and Dynamic Function Test. That can save 50% of production line space without purchasing several Hi-Pot testers , 19032 is

able to increase efficiency of electrical safety

test during manufacturing and reduce the risk on testing.

Open/Short Check (OSC)

Patent No. : 254135

All manufacturers have to solve the problems of

error connections and unconnected test cables

caused by the production line testers.Chroma 19032 equipp with the up-to-date open/short check function (OSC) for product testing.It can free the tests from such problem.

Twinport TM Function

USA Patent No.: US6504381

Th e key f ac to r affect in g the effic ie ncy of manufacturing is the efficiency for electrical safety test. Twinport function can lower the time for safety test, and safety workstation will no longer be a bottleneck in production line.

Product Application

The 19 0 3 2 c an be ap p l ied to ve r sati l e te st s of electrical prod uc ts wh ic h include quality assurance samplin g ins pec tio n tes t, manufacturing test and development validation.

• Power cord

• Adapter, SMPS

• House appliance

• Information technology product

• Medical equipment

• Lab/testing equipment

• EMI FILTER

EN50191 Floating Output Function

The leakage current of any gro und terminal should be lower than 3.5mA when operating Fl oat in g ou tp ut f un cti on . Th ere fo re, th e operator who near to potential ground terminal can avoid electrical hazard.

Key Features 19032-P :

■ 500VA output

■ Floating output , compliance with EN50191

■ USB interface, compatible with USB TMC

■ GFI human body protection circuit

■ CE certification (only)

Measurement Technology

TWINPORT

The 19032 electrical safety tester has Twinport™ Technology. This patent and

unique feature are allow to test Hi-pot and ground bond simultaneously. It can

reduce half of the time on testing;so it is ideal for production test.

HIPOT & GROUND BOND TEST FUNCTIONS (USA PATENT NO.: US6504381)

Conventional Safety Analyzer

19032

Ground Bond Hipot

Ground Bond

Hipot

2 Sec. 2 Sec.

FLASHOVER DETECTION

The 19032 has Flashover Detection as other Chroma safety test series. Flashover is electricity transient or non-sequential discharge generated by

the inner or surface of insulation component which cause DUTs to lose original insulation feature,generated carbonation electrically conductive path

and damages the product . Test voltage or shift rate of leakage current is required. As ashover cannot be detected by leakage current, Flashover

Detection is one of inevitable inspection items in HV test.

Gap Discharge Voltage

Test Voltage Waveform

180 360

Test Voltage Waveform

Gap Discharge Voltage

180 360

-10

Leakage Current (normal capacitive)

-10

Figure 1 : Normal Leakage Current Waveform Figure 2 : Leakage Current Waveform when ﬂashover occurred

Leakage Current (abnornmal with ﬂashover)

OPEN / SHORT CHECK (OSC) (PATENT 254135)

OSC function is used to check if the connection is open (bad contact) or short (DUT short) during the test procedure. When circuit opened during

the test, NG product will be judged as good product. When short occurred during the test, screening earlier can reduce the damage on equipment .

Generally speaking, the DUT has capacitive load (Cx) from tens of pF to several uF in normal state. A micro capacitance will occur on an open

circuit interface, once the connection is interrupted (as Cc in gure 2). In general, the capacitance is lower than 10pF ; thus the total capacitance is

far lower than the normal product. The capacitance is far higher than normal when the DUT short or close to short. Therefore, users can judge the

short problem by using the high/low limit value of capacitance change.

µA

Figure 1 : Normal Connection Figure 2 : Connection Open Figure 3 : Connection Short

CAPABILITY OF CONTROLLING CHROMA AC SOURCE (6400 / 61600 / 61500 SERIES)

The manufacturers apply Chroma AC Source as the power supply to increase the input voltage stability for

dynamic leakage current test. The 19032 uses RS232 interface to control the AC Source related models that

make the dynamic leakage current test more convenient.

GFI HUMAN PROTECTION (19032-P)

The ultimate purpose of safety testing is to protect users from electric hazard.The

19032-P also has GFI function to protect the operator. GFI function can cut off the power

output immediately while human body is suffering electric shock. GFI function detects the

current from Earth GND (Ioperator) and LOW terminal (Idevice). The voltage output will

be cut off if the current is over 0.5mA.

FLOATING CIRCUIT FUNCTION (19032-P)

For the opoerator to using the Safety Test Instrument more safely, Chroma invented

Floating circuit which is based on the leading technology. Under Floating status, the

grounding leakage current will not exceed 3.5mA no matter what the withstand voltage

If the person touches any terminal. It complies with EN50191 for outputting to ground

terminal within current limit and for protecting the operator from electrical to injury.

Measurement Technology

Hi-Z

SUPPORT TOUCH CURRENT / LEAKAGE CURRENT TEST

The current brimmed after ow through insulation resistance,

is called as Leakage Current. When the leakage current goes

through human body, the current flows to Earth via human

body ,which can cause electric damage. The leakage current

is testing under operating state. A human body RC network

will be added in leakage current test, it can simulate the value

of leakage current in real condition.

Th e lea ka ge current has d ifferent testing m odes an d

standards in accordance with different safeties and test

points. The most often seen current tests are Earth Leakage

Current, Patient Leakage Current and Patient Slave Leakage

Current.

The 19032 is used with different dynamic leakage current

modules and human body simulation equivalent circuit for

the requirements of various safety modules. It can apply to

Electrical Safety Testing for Household Appliance, Video

Product, Medical Equipment and etc.

Input Hi

Ω

1.5K

Input Lo

UL 544

NON PATIENT

Neutral

0.15µF

PATIENT CARE

Line

120V

Input Hi

Ω

Input Lo

UL 544

0.15µF

10.2

Input Hi

Ω

500

Ω

Input Lo

UL 1563

IEC 60335-1

IEC 601-1

0.45µF

Input Hi

Ω

Input Lo

UL 2601-1

IEC 60601-1

10K

500VA HIPOT TEST (19032-P)

The High Limit of Hipot test currently is often from 5 to 10mA. However, there is still a few DUTs such

as Safety Integrated Analyzer of EMI Filter or large-sized motor require massive power. The 19032-P

enhances the power of 19032 largely to equip the capabilities of outputting and measuring AC 100mA/

DC 20mA.

Input Hi

Ω

1.5K

0.015µF

Ω

500

Input Lo

IEC 60990 / Fig4 Reaction

DUT

Table

Probe2

0.22µF

10K

UL 1950 UL 3101-1 IEC 60950

IEC 1010

Volt Meter

Probe1

Human Body

RC Network

Input Hi

Ω

0.022µF

1.5K

500

Ω

0.22µF

Ω

Input Lo

UL 1950 U1

IEC 60990

Fig3 Unweighted

To integrate the high charge current with other safety tests as any integrated analyzer for the

users to use higher leakage current or large-sized electrical safety equipment. This brings the best

efciency to production line and quality assurance.

The design of 500VA also complies with the requirement of IEC/UL output power to add the

selection function of "no protection for trip circuit under short current 200mA and 100mA".

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