The warnings, cautions and instructions discussed inthis instructionmanual can not cover
all possible conditions or situations that could
occur. It must be understood by the operator
that common sense and caution are factors
which can not be built into this product, but
must be supplied by the operator. Reading this
operator’s manual before using the welder
will enable you to do a better, safer job. Learn
the welder’s applications and limitations as
well as the specic potential hazards peculiar
to welding.
t When you see one of the symbols shown
here, be alert to the possibility of personal injury and carefully read the message
that follows.
This symbol indicates that the possibility of electric shock hazard
exists during the operation of the
step(s) that follow.
This symbol indicates that the possibility of re hazard exists during
the operation of the step(s) that
follow.
IMPORTANT SAFETY INFORMATION
The following safety information is provided
as guidelines to help you operate your new
welder under the safest possible conditions.
Any equipment that uses electrical power
can be potentially dangerous to use when
safety or safe handling instructions are not
known or not followed. The following safety
information is provided to give the user the
information necessary for safe use and
operation.
A procedure step preceded by a WARNING is
an indication that the next step contains a procedure that might be injurious to a person if
proper safety precautions are not heeded.
A procedure preceded by a CAUTION is an
indication that the next step contains a procedure that might damage the equipment
being used.
A NOTE may be used before or after a procedure step to highlight or explain something in that step.
This symbol indicates that the helmet must be worn during the
step(s) thatfollow toprotect
against eye damage and burns
due to ash hazard.
This symbol indicates that
sibility of toxic gas hazard exists
during operation of the step(s)
that follow.
This symbol indicates that the possibility of being burned by hot slag
exists during operation of the
step(s) that follow.
This symbol indicates that the eye
protection should be worn to protect against ying debris in the following step(s).
This symbol indicates that the possibility of injury or death exists due
to improper handling and maintenance of compresses gas cylinders
or regulators.
the pos-
READ ALL SAFETY INSTRUCTIONS CAREFULLY before attempting to install, operate,
or service this welder. Failure to comply with
these instructions could result in personal
injury and/or property damage.
RETAIN THESE INSTRUCTIONS FOR FUTURE
REFERENCE.
Note:
t The following safety alert symbols identify
important safety messages in this manual.
4
t Published standards on safety are avail-
able. They are listed in ADDITIONAL
SAFETY INFORMATION at the end of this
SAFETY SUMMARY.
The National Electrical Code, Occupation
Safety and Health Act regulations, local
industrialcodesandlocalinspection
requirements also provide a basis for equipment installation, use, and service.
SHOCK HAZARD
WARNING
ELECTRIC SHOCK CAN KILL!To reduce the
risk of death or serious injury from shock,
read, understand, and follow the following
safety instructions. In addition, make certain
that anyone else who uses this welding
equipment, or who is a bystander in the
welding area understands and follows these
safety instructions as well.
tIMPORTANT!TO REDUCE THE RISK OF
DEATH, INJURY, OR PROPERTY DAMAGE, DO NOT ATTEMPT OPERATION of
this welding equipment until you have
read and understand the following safety summary.
tDo not, in any manner, come into physi-
cal contact with any part of the welding
current circuit. The welding current circuit includes:
a) The work piece or any conductive
material in contact with it
b) The ground clamp
c) The electrode or welding wire
d) Any metal parts on the electrode
holder, or wire feed gun
tDo not weld in a damp area or come in
contact with a moist or wet surface.
tDo not attempt to weld if any part of
clothing or body is wet.
tDo not allow the welding equipment to
come in contact with water or moisture.
tDo not drag welding cables, wire feed
gun, or welder
allow them to come into contact with
water or moisture.
tDo not touch welder, attempt to turn
welder on or
or clothing is moist or if you are in physical contact with water or moisture.
tDo not attempt to plug the welder into
the power source if any part of body or
clothing is moist, or if you are in physical
contact with water or moisture.
tDo not connect welder work piece clamp
to or weld on electrical conduit.
tDo not alter power cord or power cord
plug in any way.
tDo not attempt to plug the welder
power cord through or
if any part of the body
into the power source if the ground
prong on power cord plug is bent over,
broken
tDo not allow the welder to be connected
to the power source or attempt to weld if
the welder, welding cables, welding site,
or welder power cord are exposed to any
form of atmospheric precipitation, or salt
water spray.
tDo not carry coiled weldiing cables
around shoulders, or any other part of
the body when they are plugged into the
welder.
tDo not modiify any wiring,ground
connections, switches, or fuses in this
welding equipment.
tWear welding gloves to help insulate
hands from welding circuit.
tKeep
away from the welder and work area so
that if spilled, the liquid can not possibly
come in contact with any part of the
welder or electrical welding circuit.
tReplace any cracked or damaged parts
that are insulated or act as insulators
such as welding cables, power cord, or
electrode holder IMMEDIATELY.
, or missing.
all liquid containers far enough
FLASH HAZARDS
WARNING
ARC RAYS CAN INJURE EYES AND BURN
SKIN! To reduce the risk of injury from arc
rays, read, understand, and follow the following safety instructions. In addition, make
certain that anyone else that uses this welding equipment, or is a bystander in the
welding area understands and follows these
safety instructions as well. Headshields and
should conform to ANSI Z87.1 stan-
dards.
tDo not look at an electric arc without
proper protection. A welding arc is
extremely bright and intense and, with
inadequate or no eye protection, the
retina can be burned, leaving a permanent dark spot in the
shield or helmet with a number 10 shade
lens (minimum) must be used.
tDo not strike a welding arc until all
bystanders and you (the welder) have
of vision. A
5
welding shields and/or helmets in place.
tDo not wear a cracked or broken
helmet and replace any cracked or broken
tDo not allow the uninsulated portion
of the wire feed gun to touch the ground
clamp or grounded work to prevent an
arc
tProvide bystanders with shields or hel-
mets
tWear protective clothing. The intense light
of the welding arc can burn the skin in
much the same way as the sun, even
through light-weight clothing. Wear dark
clothing of heavy material. The shirt worn
should belong sleevedand thecollar kept
buttoned to protect chest and neck.
tProtect against REFLECTED ARC RAYS. Arc
rays can be
such as a glossy painted surface, aluminum, stainless steel, and glass. It is
possible for your eyes to be injured by
protective helmet or shield. If welding
with
rays can bounce
thelens on the inside of your helmet
or shield, then into your eyes. If a
tive background exists in your welding
area, either remove it or cover it with
something non-
cause skin burn in addition to eye injury.
lenses IMMEDIATELY.
from being created on contact.
with a #10 shadelens.
shiny surfaces
arc rays even when wearing a
a
.Rarc rays can also
surface behind you, arc
the surface, then
ammable and non-
-
FIRE HAZARDS
WARNING
FIRE OR EXPLOSION CAN CAUSE DEATH,
INJURY, AND PROPERTY DAMAGE! To
reduce the risk of death, injury, or property
damage from
stand, and follow the following safety
instructions. In addition, make certain that
anyone else that uses this welding equipment, or is a bystander in the welding area,
understandsandfollowsthesesafety
instructions as well. REMEMBER! Arc welding
by nature produces sparks, hot spatter,
molten metal drops, hot slag, and hot metal
parts that can start
damage eyes.
or explosion, read, under-
burn skin, and
tDo not wear gloves or other clothing that
contains oil,
substances.
tDo not wear
tions.
tDo not weld in an area until it is checked
and cleared of combustible and/or
mable materials. BE AWARE that sparks
and slag can
through small cracks and openings. If
work and combustibles cannot be separated by a minimum of 35 feet, protect
against ignition with suitable, snug
ting,resistant, covers or shields.
tDo not weld on walls until checking for
and removing combustibles touching the
other side of the walls.
tDo not weld, cut, or perform other such
work on used barrels, drums, tanks, or
other containers that had contained a
niques for removing
stance and vapors, to make a used container safe for welding or cutting, are
quite complex and require special education and training.
tDo not strike an arc on a compressed
gas or air cylinder or other pressure vessel. Doing so will create a brittle area
that can result in a violent rupture immediately or at a later time as a result of
rough handling.
tDo not weld or cut in an area where the
air may contain
grain dust), gas, or liquid vapors (such as
gasoline).
tDo not handle hot metal, such as the
work piece or electrode stubs, with bare
hands.
tWear leather gloves, heavy long sleeve
shirt,cu
shoes, helmet, and cap. As necessary,
use additional protective clothing such as
leather jacket or sleeves,
leggings, or apron. Hot sparks or metal
can lodge in rolled up sleeves, trouser
or pockets. Sleeves and collars
should be kept buttoned and pockets
eliminated from the shirt front.
tHave
for immediate use! A portable chemical
extinguisher, type ABC, is recom-
mended.
tWear ear plugs when welding overhead to
grease, or other
hair prepara-
35 feet and can pass
or toxic substance. The tech-
sub-
dust
(such as
sstrousers, high-topped
resistant
extinguisher equipment handy
6
prevent spatter or slag from falling into ear.
tMake sure welding area has a good,
solid, safe
masonry, not tiled, carpeted, or made of
any other
tProtect ammable walls, ceilings, and
with heat resistant covers or
shields.
tCheck welding area to make sure it is free
of sparks, glowing metal or slag, and
s before leaving the welding area.
r, preferably concrete or
material.
FUME HAZARDS
WARNING
FUMES, GASSES, AND VAPORS CAN
CAUSEDISCOMFORT,ILLNESS, AND
DEATH!To reduce the risk of discomfort, ill-
ness, or death, read, understand, and follow
the following safety instructions. In addition,
make certain that anyone else that uses this
welding equipment or is a bystander in the
welding area, understands and follows
these safety instructions as well.
can be decomposed by the heat of an
electric arc or its ultraviolet radiation.
These actions can cause PHOSGENE, a
HIGHLY TOXIC gas to form, along with
other lung and eye-irritating gasses. Do
not weld or cut where these solvent
vapors can be drawn into the work area
or where the ultraviolet radiation can
penetrate to areas containing even very
small amounts of these vapors.
t Do not weld in a
is being ventilated or the operator (and
anyone else
air-supplied respirator.
t Stop welding if you develop momentary
eye, nose, or throat irritation as this indicates inadequate ventilation. Stop work
and take necessary steps to improve ventilation in the welding area. Do not
resume welding if physical discomfort
persists.
in the area) is wearing an
area unless it
COMPRESSED GASSES AND
EQUIPMENT HAZARDS
WARNING
tDo not weld in an area until it is checked
for adequate ventilation as described in
ANSI standard #Z49.1. If ventilation is
not adequate to exchange all fumes and
gasses generated during the welding
process with fresh air, do not weld unless
you (the welder) and all bystanders are
wearing air-supplied respirators.
tDo not heat metals coated with, or
contain, materials that produce toxic
fumes (such as galvanized steel), unless
the coating is removed. Make certain the
area is well ventilated, and the operator
and all bystanders are wearing airplied respirators.
tDo not weld, cut, or heat lead, zinc, cad-
mium, mercury, beryllium, or similar
metals without seeking professional
advice and inspection of the ventilation
of the welding area. These metals produce EXTREMELY TOXIC fumes which can
cause discomfort, illness, and death.
tDo not weld or cut in areas that are near
chlorinated solvents. Vapors from chlorinated hydrocarbons, such as
trichloroethylene and perchloroethylene,
that
sup-
IMPROPER HANDLING AND
MAINTENANCE OF COMPRESSED GAS
CYLINDERSANDREGULATORSCAN
RESULT IN SERIOUS INJURY OR DEATH!
To reduce the risk of injury or death from
compressed gasses and equipment hazards,
read, understand, and follow the following
safety instructions. In addition, make certain
that anyone else who uses this welding
equipment or a bystander in the welding
area understands and follows these safety
instructions as well.
t
Do not use ammable gasses with MIG
welders. Only inert or nonammable
gasses are suitable for MIG welding.
Examples are Carbon Dioxide, Argon,
Helium, etc. or mixtures of more than
one of these gasses.
tDo not attempt to mix gasses or
cylinder yourself. Do not expose cylinders to excessive heat, sparks, slag and
etc. Cylinders exposed to temperatures above 130°F will require water
spray cooling.
a
7
t Do not expose cylinders to electricity of
any kind.
t Do not use a cylinder or its contents for
anything other than its intended use. Do
not use as a support or roller.
t Do not locate cylinders in passageways
or work area where they may be struck.
t Do not use a wrench or hammer to open
a cylinder valve that cannot be opened
by hand. Notify your supplier.
t Do not modify or exchange gas cylinder
ttings.
t Do not deface or alter name, number or
other markings on a cylinder. Do not rely
on cylinder color to identify the contents.
t Do not connect a regulator to a cylinder
containing gas other than that for which
the regulator was designed.
t Do not attempt to make regulator repairs.
Send faulty regulators to manufacturer’s
designated repair center for repair.
t Do not attempt to lubricate a regulator.
t Always change cylinders carefully to pre-
vent leaks and damage to their walls,
valves, or safety devices.
t Always secure cylinders with a steel chain
so that they cannot be knocked over.
t Always protect a cylinder, especially the
valve, from bumps, falls, falling objects
and weather. Remember that gasses in
the cylinders are
damage to a regulator can cause the
regulator or portion of the regulator to
be explosively ejected from the cylinder.
t Always make certain the cylinder cap is
securely in place on the cylinder, whenever the cylinder is moved.
t Always close the cylinder valve and
immediately remove a faulty regulator
from service, for repair, if any of the following conditions exist.
t Gas leaks externally.
t Delivery pressure continues to rise with
down stream valve closed.
t The gauge pointer does not move o the
stop pin when pressurized or fails to
return to the stop pin after pressure is
released.
under pressure and
WARNING
This product contains chemicals, including
lead, or otherwise produces chemicals
known to the State of California to cause
cancer, birth defects and other reproductive
harm.Wash handsafter Handling.
(California Health & Safety Code Sec.
25249.5 et seq.)
ADDITIONAL SAFETY INFORMATION
For additional information concerning welding safety, refer to the following standards
and comply with them as applicable.
t ANSI Standard Z49.1 – SAFETY
WELDING AND CUTTING – obtainable
from the American Welding Society, 550
NW Le Jeune Road, Miami, FL 33126
Telephone (800) 443-9353, Fax (305)
443-7559 – www.amweld.org or
www.aws.org
t ANSI Standard Z87.1 – SAFE PRACTICE
FOR OCCUPATION AND EDUCATIONAL EYE AND FACE PROTECTION –
obtainable from the American National
Standards Institute, 11 West 42nd St.,
New York, NY 10036 Telephone (212)
642-4900,
Fax (212) 398-0023 – www.ansi.org
t NFPA Standard 51B – CUTTING AND
WELDING PROCESS – obtainable from
the National Fire Protection Association,
1 Batterymarch Park, P.O. Box 9101,
Quincy, MA 02269-9101 Telephone
(617) 770-3000
Fax (617) 770-0700 – www.nfpa.org
t OSHA Standard 29 CFR, Part 1910,
Subpart Q., WELDING, CUTTING AND
BRAZING – obtainable from your state
OSHA oce or U.S. Dept. of Labor
OSHA, Oce of Public Aairs, Room
N3647, 200 Constitution Ave.,
Washington, DC 20210 –
www.osha.gov
t CSA Standard W117.2 – Code for
SAFETY IN WELDING AND CUTTING. –
obtainable from Canadian Standards
Association, 178 Rexdale Blvd.,
Etobicoke, Ontario M9W 1R3 –
www.csa.ca
t American Welding Society Standard
A6.0. WELDING AND CUTTING CONTAINERS WHICH HAVE HELD COMBUSTIBLES. – obtainable from the
American Welding Society
Jeune Road, Miami, FL 33126
Telephone (800) 443-9353, Fax (305)
443-7559 – www.amweld.org or
www.aws.org
IN
, 550 NW Le
8
WELDER SPECIFICATIONS
Table 2.Duty Cycle Ratings
DESCRIPTION
Your new MIG (GMAW)core (FCAW)
wire feedwelder is designed for maintenance and sheet metal fabrication. The
welder consists of a single-phase power
transformer,stabilizer,
unique built-in control/feeder.
Now you can weld sheet metal from 24
gauge up to 3/16 inch thick with a single
pass. You can weld thicker steel with beveling and multiple pass techniques. Table 1
lists your MIG welder
Table 1.Welder
Primary (input) Volts120V A C
Primary (input) Amps13
Frequency60 Hz
Secondary (output) volts21
CSA rated output amps60
Open Circuit Volts (Max.)30V DC
Duty Cycle Rating40%
This MIG welder, equipped with gas, is capable
of welding with .023” (0.6mm) and .030” (0.8mm)
solid steel wire using DC reverse polarity, and with
.030” (0.8mm)and .035” (0.9mm) self shielded
diameter solid steel wire .035” (0.9mm) using DC
reverse polarity may also be used. Welding with
larger than .035” (0.9mm) is not recommended.
r,an da
elgniSesahP
WELDER OPERATING
CHARACTERISTICS
DUTY CYCLE
The duty cycle rating of a welder
how long the operator can weld and how
long the welder must be rested and cooled.
Duty cycle is expressed as a percentage of
10 minutes and represents the maximum
welding time allowed. The balance of the
10-minute cycle is required for cooling. Your
new welder has a duty cycle rating of 40% at
the rated output. This means that you can
weld for four (4) minutes out of 10 with the
remaining six (6) minutes required for cooling. (See Table 2).
Do not constantly exceed the duty cycle or
damage to the welder can result. If you
exceed the duty cycle of the welder, an internal thermal protector will open, shutting
all welder functions except the cooling fan. If
this happens, DO NOT SHUT OFF THE
WELDER. Leave the welder turned on with
the fan running. After cooling, the thermal
protector will automatically reset and the
welderwillfunctionnormallyagain.
However you should wait at least ten minutes after the thermal protector opens
before resuming welding. You must do this
even if the thermal protector resets itself
before the ten minutes is up or you may
experience less than
performance.
If you
two minutes without stopping, reduce the
wire speed slightly and tune in the welder at
the lowest wire speed setting that still produces a smooth arc. Welding with the wire
speed set too high causes excessive current
draw and shortens the duty cycle.
that the welder will not weld for
duty cycle
9
KNOW YOUR WELDER
Handle
Power Switch– This switch turns the welder
ON and OFF.
in the OFF position before performing any
maintenance on the welder.)
(Make sure the power switch is
Wire
Speed
Power
Switch
Voltage
Selector
Ground
Clamp
Ground
Cable
Power
Cable
Handle– Rugged, top mounted handle
allows for easy transport of your welder.
Wire Speed Control– Use this dial to
adjust the speed at which the welder feeds
wire to the gun. 1 is the slowest wire feed
speed, 10 is the highest. You will need to
adjust or “tune-in” your wire speed for different welding conditions (thickness of metals, gas -vs- gasless welding, metal type,
wire size, etc.). When the wire speed is properly “tuned-in” the welding wire will melt
into the material you are welding as quickly
as it is fed through the welding gun.
VoltageSelector– This four position dial
adjusts the voltage or “heat” of your welder.
1 is the lowest and 4 is the highest.
materials and material thickness will require
adjust your voltage accordingly for
welding conditions. By properly adjusting
your voltage settings and wire feed speed,
you will enable clean, precision welds. (Refer
to the Suggested Settings Chart on p.33 of
this manual OR on the inside of the door of
the welder.)
Gun
Cable
Figure 1.
Figure 1. Model 3130
voltage settings. You will need to
Welding Gun
PowerCord –This is a standard, grounded
120 volt power cord. (Make sure you are
using a properly grounded 120V AC, 60 Hz,
single phase, 20 Amp power source.)
Ground Clamp – Attaching the ground
clamp to your work piece “completes” the
welding current circuit. You must attach the
ground clamp to the metal you are welding.
If the ground clamp is not connected to the
metal work piece you intend to weld, the
welder will not have a completed circuit and
you will be unable to weld. A poor connection at the ground clamp will waste power
and heat. Scrape away dirt, rust, scale, oil or
paint before attaching the ground clamp.
GroundCable – The ground cable connects
the ground clamp to the internal workings of
the welder.
Welding Gunand Cable– The welding
gun controls the delivery of
to the material to be welded. The welding
wire is fed through the welding cable and
welding gun when the welding gun trigger is
pulled. You will need to install a contact tip
and welding nozzle to the end of the welding gun, as described later in
prior to welding.
Welding Terms
Now that you are familiar with the main
parts of the welder, make note of the following terms. You will see them used throughout this manual.
Weldpuddle: The localized volume
of molten metal in a weld prior to its
Weldangle: The angle of the welding wire,
as it extends from the welding gun, in relation to the item being welded.
Slag: The protective coating that forms on
the surface of molten metal.
Arc: A sustained luminous discharge of elec-
tricity across a gap in a circuit.
Weldingbead: The extended build up of a
weld, made by pushing or pulling the weld
puddle.
the welding wire
this manual,
10
WELDER INSTALLATION
POWER SOURCE CONNECTION
POWER REQUIREMENTS
This welder is designed to operate ona properly grounded 120 volt, 60 Hz , single-phase alternating current (AC) power source fused with a
20 Amp time delayed fuse or circuit breaker. It
is recommendedthat a
ify the ACTUAL VOLT AGE atthe receptacleinto
which the welder will be plugged and
that the receptacle is properly fused and
grounded. The useof the proper circuit size can
eliminate nuisance circuit breaker tripping
when welding.
DO NOT OPERATE THIS WELDER if the
ACTUAL power source voltage is less than 105
volts AC or greater than 132 volts AC. Contact
a
electrician if this problem exists.
Improper performance and/or damage to the
welder will result if operated on inadequate or
excessive power.
CONNECT TO POWER SOURCE
electrician ver-
m
tacle and the welder power cord without the
use of adapters. Make certain that the extension is properly wired and in good electrical
condition. Extension cords must be a #12
gauge cord at the smallest. Do not use an
extension cord
over 25 ft. in length.
ASSEMBLING THE WELDER
The following procedures describe the process
required to assemble, install, maintain, and
prepare to weld with your new wire feed
welder.
UNPACKING THE WELDER
1. Remove any cartons or bags containing
parts/accessories. (Most parts are shipped
INSIDE the welder door.)
2.Open the cartons or bags packed with your
welder and inspect their contents for damage.
3. Layout the parts and compare them to the
the packing list in Table 3 to familiarize yourself with the parts and what they are called.
This will help you when reading the manual.
PACKIN G LI ST
Table 3 contains a list of the items you willd
packed in the carton.
WARNING
High voltage danger from power source!
Consult a
lation of receptacle at the power source.
This welder must be grounded while in use to
protect the operator from electrical shock. If you
are not sure if your outlet is properly grounded,
have itchecked by a
cut
the grounding prong or alter the plug in
any way and do not use any adapters between
the welder’s power cord and the power source
receptacle. Make sure the POWER switch is OFF
then connect your welder’s power cord to a
properly grounded 120 V AC, 60 Hz, single
phase, 20 Amp power source.
EXTENSION CORDS
For optimum welder performance, an extension cord should not be used unless absolutely
necessary. If necessary, care must be taken in
selecting an extension cord appropriate for use
with your s
Select a properly grounded extension cord that
will mate directly with the power source recep-
electrician for proper instal-
electrician. Donot
welder.
Table 3.Packing List
.YTQMETI
Welder 1
Face Shield 1
Face Shield Handle 1
Face Shield Handle Cover 1
Face Shield Retaining Clips 2
Shaded Lens 1
Welder Handle 1
Wire Brush/Hammer 1
Parts Bag 1
Handle Screws 2
Contact Tip .023” 1
Contact Tip .030” 1
Contact Tip .035” 1 *
Nozzle 1 *
Wire .035 Flux Core 1/2 lb. **
Wire .023 Solid Core 1/2 lb.
Instruction Manual 1
* - Installed On Torch
** - Installed On Welder
ASSEMBLE THE FACE SHIELD
1. Insert the upper tongue of the handle
into the upper slot on the face shield.
2. Align the second tab on the handle with
the second slot in the face shield by pushing the bottom of the handle in towards
the face mask, while at the same time
11
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