ATD Tools ATD8198 User Manual

ATD8198 MADE IN MEXICO BASIC HEAVY DUTY REEL

BASIC HEAVY DUTY REEL SYSTEM;

Suitable for Oil Hose ½” or Grease Hose up to 50 feet

OWNERS MANUAL

RETAIN THIS MANUAL FOR FUTURE REFERENCE TO IMPORTANT WARNINGS AND
OPERATING AND MAINTENANCE INSTRUCTIONS.

PROPER USE AND MAINTENANCE OF THIS EQUIPMENT IS THE RESPONSIBILITY OF THE
OWNER AND/OR OPERATOR.

DO NOT USE THIS EQUIPMENT UNLESS YOU HAVE CAREFULLY READ AND
UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL.

! WARNING !

NEVER exceed the stated maximum working pressure of the pump or of the lowest rated component in your
system.

NEVER modify any part of this equipment.
NEVER use combustible gas with this equipment.
NEVER attempt repairs while the system is under pressure.
NEVER attempt to disassemble the equipment while the system is under pressure.
ALWAYS tighten fluid connections before using this equipment
ALWAYS read/follow the fluid manufacturer’s recommendations regarding fluid compatibility.
ALWAYS read/follow the fluid manufacturer’s recommendations regarding the use of protective clothing and

equipment.

REGULARLY check all equipment and repair/replace worn or damaged parts immediately.

FAILURE TO HEED THESE WARNINGS INCLUDING OVERPRESSURIZING,
ALTERING PARTS, USE OF INCOMPATIBLE FLUIDS, MISUSE, OR USE OF
DAMAGED/WORN PARTS MAY RESULT IN EQUIPMENT DAMAGE, PROPERTY
DAMAGE, FIRE, EXPLOSION AND/OR SERIOUS PERSONAL INJURY.

SAFETY INSTRUCTIONS

Extreme caution should be used when operating this equipment as it generates very high fluid pressure. Leaks
from loose or ruptured components or material from dispensing valve can inject fluid through the skin causing
serious bodily injury and possible need for amputation. Always wear protection to prevent material splashing
onto skin or into eyes.
IMPORTANT: GET EMERGENCY MEDICAL CARE IMMEDIATELY IF ANY FLUID APPEARS TO
PENETRATE THE SKIN! INFORM PHYSICIAN OF EXACTLY WHAT WAS INJECTED. PLEASE DO
NOT TREAT THIS INJURY AS A SIMPLE CUT.

Warning: Use Extreme Caution when working on the Reel Spring. Consider the spring very dangerous.

Caution Note: Relieve all power spring tension before removing spring house cover by releasing latch and

manually restraining unwind speed of reel. Sheave assemblies should be separated when in a horizontal
position with 45965 down on a flat surface.

Caution Note: The power spring is restrained by a steel retainer band. For added safety the power spring
should be wire securely to the retainer band in at least three (3) places before removal from the spring
housing.

Note: Use Pipe Compound on Threads before installing swivel on Hose Reel.

ATD8198 SERVICE PARTS LISTING AND DESCRIPTION

PART QTY DESCRIPTION | PART QTY DESCRIPTION

5042 1 LUBE FITTING | 48385 4 SHIM WASHER
12269 2 KEEPER | 48450 1 WASHER
12270 1 SWIVEL BODY | 50048 3 SCREW
12271 1 ADAPTER | 50079 1 SCREW
12591 1 RETAINER | 50757 4 BOLT
13160 1 ADAPTER(12271ME) | 51022 3 NUT
13161 3 STUD | 51040 6 NUT
13162 1 SPRING PIN | 51412 4 NUT
13163 3 SPACER | 57117 1 SPRING
13169 1 SHAFT | 66170 3 LOCKWASHER
13272 8 ROLLER | 66723 2 SPRING WASHER
13273 2 PIN | 66781 2 BEARING
13274 2 PIN | 66882 1 SPRING WASHER
13275 2 SPACER | 68424 1 RETAINING RING
13279 3 STUD | 70336-9 1 COTTER PIN
34168 2 PACKING | 82181 1 SWIVEL ASSEMBLY
34368 2 O-RING | 82860 1 ROLLER OUTLET ASSEMBLY
34419 1 PACKING (RUBBER)THICK | 91212 1 SWIVEL STUD
38137 1 PACKING (LEATHER)REPLACED BY 34419ME THICK | 91441 1 SPRING HOUSING
45965 1 SHEAVE HALF | 91573 1 ARBOR
48039 1 WASHER | 92558 1 TUBE & ADAPTER
48217 1 WASHER | 92668 1 PAWL
48237 1 WASHER(35039ME) | 92689 1 SUPPORT ASSEMBLY
48263 1 WASHER | 92735 1 SHEAVE
48337 1 WASHER | 360209 1 ROLLER SUPPORT ARM

Repair Kit for Soft Parts: 83050ME; consisting of: 48337ME(Metal Washer),

34419ME(1)(Rubber Packing) or(34419ME-THIN 2PCS RUBBER PACKING); 48263ME(Thin
Metal Washer); 66882ME Wave Spring Washer; Note: Item 38137ME (Leather Washer) has been
replaced by 34419ME (Rubber Washer)

REF: Threading Hose onto Reels: Please note pictorial below: