ATD Tools Atd-7333 User Manual

Hydraulic
Service Jack
Operating Instructions & Parts Manual
Model Number
Atd-7333
Capacity
2-1/2 Ton
U.S. Patent No. 5,946,912
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
!
Obey all safety messages that follow this symbol to avoid possible injury or death.
! ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes antes
de utilizar el aparato.
• El manual de instrucciónes y la información de seguridad deben estar comunicado en lengua del
operador antes del uso.
• No seguir estas indicaciónes puede causar daños
personales o materiales.
Atd Tools Inc.
160 Enterprise Drive, Wentzville, MO 63385
! WARNING
To avoid crushing and related injuries:
NEVER work on, under or around a
load supported only by a hydraulic jack. ALWAYS use adequately rated
jack stands.
OIPM#7333-0310
Printed in China
SAFETY and GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack
before using. The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by a factory authorized service center (contact distributor or manufacturer for list of authorized service centers). It is recommended that an annual inspection be done by qualied personnel. Labels and Operator's Manuals are available from manufacturer.
PRODUCT DESCRIPTION
Hydraulic Service Jack is designed to lift, but not support, one end of a vehicle. Immediately after lifting, loads must be supported by a pair of appropriately rated jack stands.
NEVER use hydraulic jack as stand-alone device. After lifting, immediately support the lifted vehicle with
!
a pair of appropriately rated jack stands.
PREPARATION
Assembly
1. Assemble the 2-piece handle with provided bolt.
2. Insert handle into the handle fork. Tighten the bolt on handle fork to prevent accidental removal of handle while
in use.
Before Use
1.
Verify that the product and application are compatible,
9050.
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the product, its components and recognize the hazards associated with its use.
3. To familiarize yourself with basic operation, locate and turn the release valve (handle):
a. Clockwise until rm resistance is felt to further turning. This is the ‘CLOSED’ release valve position used to raise the saddle. b. Counter-clockwise, but no more than 1/2 turn from the closed position. This is the ‘OPEN’ release valve position used to lower the saddle.
4. With saddle fully lowered, remove the oil ller plug. Pump 6 to 8 full strokes. This will help release any pressurized air which may be trapped within the reservoir. Check oil level. Proper oil level will vary from just covering the ram cylinder to 3/16” above it as seen from the oil ller hole. Reinstall the oil ller plug.
5. Ensure that jack rolls freely. Raise and lower the unloaded saddle throughout the lifting range before putting into service to ensure the pump operates smoothly. Replace worn or damaged parts and assemblies with ATD Tools authorized replacement parts only.
Bleeding / Venting Trapped Air
With the release valve in the OPEN position (3b.) and with saddle fully lowered, locate and remove the oil ller plug. Pump 6 to 8 full strokes. This will help release any pressurized air which may be trapped within the reservoir. Reinstall the oil ller plug.
if in doubt call
ATD Tools Technical Service line (636)327-
2
SPECIFICATIONS
Model Capacity Jack Size (L x W x H)
Atd-7333 2-1/2 Ton 25-3/8" x 13-1/8" x 6-1/2" 5" 19-1/2" 5"
Min.
Height
Max.
Height
Saddle
Dia.
OPERATION
Lifting
Only attachments and/or adapters supplied by the manufacturer shall be used. Lift only on area of the
!
vehicle as specied by the vehicle manufacturer.
1. Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock
each unlifted wheel in both directions to prevent inadvertent vehicle movement.
2.
Close the release valve by turning the handle clockwise until rm resistance is felt.
3. Refer to the vehicle manufacturer owner’s manual to locate approved lifting points on the vehicle. Center jack
saddle under lift point.
4. Verify lift point, then pump handle to contact lift point. To lift, pump handle until load reaches desired height.
5. Transfer the load immediately to appropriately rated jack stands.
pair of appropriately rated jack stands. Use one pair of jack stands per vehicle. Rated capacity is per pair only! Do not exceed rated capacity.
Lowering
you turn the handle counter-clockwise, the faster the load will come down. Maintain control of the rate of speed at which the load lowers at all times!
NEVER use hydraulic jack as a stand alone
!
Be sure all tools and personnel are clear before
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device! ALWAYS transfer the lifted load IMMEDIATELY to a
lowering load. Slowly open the release valve! The more
1. Raise load high enough to clear the jack stands.
2.
Remove jack stands carefully (always used in pairs).
3. Slowly turn the handle counter-clockwise, but no more than 1/2 full turn. If the load fails to lower:
a. Use another jack to raise the vehicle high enough to reinstall jack stands. b. Remove the malfunctioning jack and then the jack stands. c.
Use the functioning jack to lower the
4. After removing jack from under the vehicle, fully lower the saddle to reduce ram exposure to rust and
contamination.
Handle
(release valve)
Handle Fork
vehicle.
Oil Filler Plug (on reservoir)
Lifting Arm
Saddle
Front Wheel
Caster
Figure 1 - Typical Service Jack Nomenclature
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! WARNING
Study, understand, and follow all printed materials provided with/on this product before use
Do not exceed rated capacity.
• Use only on hard, level surface.
This is a lifting device only!
Immediately after lifting, support the load with
a pair of appropriately rated jack stands.
• Lift only on areas of the vehicle as specied by the vehicle manufacturer.
Do not move or dolly the vehicle while on the jack.
• No alterations shall be made to this product.
FAILURE TO HEED THESE MARKINGS MAY
RESULT IN PERSONAL INJURY AND/OR
PROPERTY DAMAGE
.
To avoid crushing and related injuries:
Never work on, under or around a load supported
only by hydraulic jack.
Always use adequately rated jack stands.
• Chock each unlifted tire in both directions.
Do not use this device to lift, level, lower, support nor move a house, mobile home, travel trailer, camper or any building structure.
Be alert and sober when using this product. Do not operate under the inuence of drugs or alcohol.
! WARNING
X
MAINTENANCE
Important: Use only good grade hydraulic jack oil. Avoid mixing different types of uid and NEVER use brake uid, turbine oil, transmission uid, motor oil or glycerin. Improper uid can cause premature failure of the jack and the potential for sudden and immediate loss of load. We recommend Mobil DTE 13M or equivalent.
Adding oil
1. With saddle fully lowered set jack in its upright, level position. Remove oil ller plug.
2. Fill with oil until ~3/16" above the inner cylinder as seen from the oil ller hole. Reinstall the oil ller plug.
Changing oil
For best performance and longest life, replace the complete uid supply at least once per year.
1. With saddle fully lowered, remove the oil ller plug.
2. Lay the jack on its side and drain the uid into a suitable container.
Note. Dispose of hydraulic uid in accordance with local regulations.
3. Fill with oil until ~3/16" above the inner cylinder as seen from the oil ller hole. Reinstall oil ller plug.
Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that wheels, casters and pump assemblies move freely.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.
Note: Never use sandpaper or abrasive material on these surfaces!
Storage
When not in use, store the jack with saddle fully lowered.
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TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Jack will not lift load
Jack will lift, but not maintain
pressure
Jack will not lower after unloading • Reservoir overlled
Poor lift performance • Fluid level low
Will not lift to full extension • Fluid level low • Ensure proper uid level
• Release valve not tightly closed
• Load is too heavy
• Release valve not tightly closed
• Hydraulic unit malfunction
• Linkages binding
• Fluid level low
Air trapped in system
• Ensure release valve tightly closed
• Consider higher capacity jack
• Ensure release valve tightly closed
• Discontinue use, contact ATD Tools technical service
• Drain uid to proper level
• Clean and lubricate moving parts
• Ensure proper uid level
• Ensure proper uid level
• With ram fully retracted, remove oil
ller plug/screw to let pressurized air escape. Reinstall oil ller plug
REPLACEMENT PARTS
Available Parts: Please refer to the Parts drawing when ordering parts. Not all components of this kit are replace­ment items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give Model number, serial number and description below. Call or write for current pricing: Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385 Tel:(636)327-9050 Fax:(636)327-9046
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, Atd Tools Inc. will repair or replace, at its option, without charge,
any of its products which fails due to a defect in material or workmanship, or which fails to conform to any implied warranty not excluded hereby. Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to Atd Tools Inc. Warranty Service Department, 160 Enterprise Drive, Wentzville, MO 63385. Except where such limitations and exclusions are specically prohibited by applicable law, (1) the CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE, and (2) Atd Tools Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDEN- TAL DAMAGE OR LOSS WHATSOEVER, and (3) THE DURATION OF ANY AND ALL EXPRESSED AND IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO A PERIOD OF ONE (1) YEAR FROM DATE OF PURCHASE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
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Replacement Parts Illustration for model Atd-7333
3
7
6
8
4
12
F
10
6
5
23
11
9
H
A
B
C
19
K
G
2
I
J
1
D
E
C
20
14
15
21
15
13
16
17
18
22
Figure 2 - Replacement Parts Illustration for Model Atd-7333
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Replacement Parts List for model Atd-7333
Item Part No for Atd-7333 Description Qty
1 F36100-0001 Oil Filler Plug 1
2 G48900-0023 Pump Piston 1
3 G48900-0017 Release Valve Connecting Bar 1
4 G48900-0016 Release Valve Gear 1
5 G59305-0003 Nut M10 1
6 G59305-0005
7 G48900-0024 Bolt M10x16 1
8 G48900-0001 Return Spring, Handle Fork 1
9 G48900-0015 Pin 1
10 G58900-0002 Handle Fork 1
11 G48900-0011 Return Spring 2
12 G59508-0004 Saddle 1
13 G48900-0018 Handle Bolt, Left 1
14 G48900-0020 Handle Bolt, Right 1
15 G59305-0006
16 G48900-0019 Bolt M12 4
17 G59305-0004
18 G59305-0007 E-ring 2
19 G48900-0004 Release Valve 1
20 G48900-0003 Handle Assembly 1
21 G48900-0006 Caster Assembly 2
22 G48900-0007 Front Wheel Assembly 2
23 G49000-0001 Hydraulic Power Unit 1
24 G48903-0000 Seal Kit (includes #1, A~K) -
Lock Washer f10
Lock Washer f20
Washer f18
2
2
2
Seal Kit Contents:
Item Description Qty. 1 Oil Filler Plug 1 A O-ring 1 B Back-up Washer 1 C O-ring 2
D U-cup 1 E Back-up Washer 1 F O-ring 1 G O-ring 1
H O-ring 1 I Back-up Washer 1
J O-ring 1 K O-ring 1
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Notes
Note Page
Atd Tools Inc.
160 Enterprise Drive, Wentzville, MO 63385
Tel: (636)327-9050 Fax: (636)327-9046 www.atdtools.com
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