ATD Tools A Operating Instructions & Parts Manual

Hydraulic
Transmission
Jack
Operating Instructions & Parts Manual
Model Number
Atd-7430
Atd-7431
Model Atd-7430
Series A
Series A
Series A
(Air Actuated Model)
U.S. Patent NO. 5,341,723
Capacity
1000 lbs
1000 lbs
Model Atd-7431
Series A
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
!
Obey all safety messages that follow this symbol to avoid possible injury or death.
! ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes antes
• El manual de instrucciónes y la información de seguridad deben estar comunicado en lengua del
operador antes del uso.
• No seguir estas indicaciónes puede causar daños
personales o materiales.
Atd Tools Inc.
160 Enterprise Drive, Wentzville, MO 63385
! WARNING
To avoid crushing and related injuries:
NEVER work on, under or around a
load supported only by a hydraulic jack. Immediately transfer the load to
an appropriate work station.
OIPM#7430-1010
Printed in China
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack
before using. The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by a factory authorized service center (contact distributor or manufacturer for list of authorized service centers). It is recommended that an annual inspection be done by qualied personnel. Labels and Operator's Manuals are available from manufacturer.
PRODUCT DESCRIPTION
Hydraulic Transmission Jack is designed to be used as an aid in the removal and installation of automotive and light truck transmissions, transfer cases and transaxles. This telescopic style transmission jack is for use under an overhead lift or in a garage pit. On air option model Atd-7431 Series A, ensure that your air source can dedicate 7.8 CFM @ 110-175 psi to each jack operated.
NEVER use for any purpose other than those uses outlined above!
!
SPECIFICATIONS
Model Capacity
Atd-7430
(Series A)
1000 lb 37-3/4" 78-1/8" 8-7/8" x 7-1/8" 21" x 21"
Atd-7431
(Series A)
Min.
Height
Max.
Height
Saddle Base
Extended
Saddle Area
Jack Size
(L) x (W)
33-5/8" x 33-5/8"
2
PREPARATION
Assembly (refer to Figure 1)
Tools required: 1/2" box end wrench, 19mm wrench, 3/8" hex socket & torque wrench.
1. Three major parts should be included in the package: (a) Hydraulic unit Assembly; (b) Saddle Assembly; (c) 2 pieces of base half with hardware.
2. Attach either one of the two base halves to the base of the hydraulic unit, then secure using allen head bolts and washers provided. Apply the same procedure to the other base half. Use torque wrench to tighten to 30 lb.ft. Do
not overtighten.
3. Place the socket of the saddle assembly onto the ram piston. Tighten set screw on the socket.
Before Use
1.
Verify that the product and application are compatible, if in doubt call ATD Tools Technical Service line (636)327-
9050.
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the product, its components and recognize the hazards associated with its use.
3. Press the release valve pedal, ensure that saddle is fully lowered. Remove shipping screw and replace with
provided vent screw (shipping screw is located above the oil ller screw).
4. Remove the oil ller screw. Ensure oil level is just below the rim of oil ller hole. Reinstall the oil ller screw.
5. For air option model Atd-7431 Series A, pour a teaspoon of good quality, air tool lubricant into the air supply inlet of the lift control valve. Connect to air supply and operate for 3 seconds to evenly distribute lubricant.
Note: This unit is equipped with the popular 1/4” NPT air coupler. When installing a different air coupler of your
choice, ensure that thread tape or compound is used when servicing connections. To ensure dependable, trouble free operation an inline air dryer and oiler is recommended.
6. Ensure that jack rolls freely. Raise and lower the unloaded jack throughout the lifting range before putting into service to ensure the pump operates smoothly. Replace worn or damaged parts and assemblies with ATD Tools authorized replacement parts only.
Saddle Plate
Saddle Socket
Tilt Adjustment Knobs
Hydraulic Unit
Position Handle
*Air Supply Inlet
*Air Pump Pedal
Lift Pedal
(*) For air option model Atd-7431 Series A only
Figure 1- Typical Transmission Jack Components (Atd-7431 Series A shown)
Ratchet Bracket
Shipping Screw
(replace w/ Vent Screw
before initial use)
Oil Filler Screw
*Air Motor
Caster
Release Valve Pedal
Base Half
3
! WARNING
Read, understand, and follow all printed material provided with and on this product before use.
Do not exceed rated capacity.
• Use only on hard, level surfaces.
Adequately support the vehicle before starting repairs.
• If loaded jack must be moved, make certain that load is secured by appropriate means, is stable, is in
the lowest possible position, is moved over a smooth, hard level surface and that the lifting platform is level.
• Use of this product is limited to removal, installation, and transportation of automotive and light
truck transmissions, transfer cases and transaxles.
• Use only adapters / accessories provided by the manufacturer of this transmission jack.
• Use only adapters / accessories whose rated capacity is greater than the rated capacity of this jack.
• Ensure the center of gravity is center loaded on the saddle.
• Never use this device as a work/repair station. Transfer the load immediately to a suitable work station.
• No alteration shall be made to this product.
Failure to heed these markings may result in personal injury and/or property damage.
! WARNING
To avoid crushing and related injuries:
Never work on, under or around a load supported only by hydraulic jack.
Be alert and sober when using this product. Do not operate under the inuence of drugs or alcohol.
OPERATION
Follow the instruction for removal and installation of transmission, transfer case or transaxle according to the vehicle manufacturer's service manual.
Raise saddle assembly:
Pump foot pedal or press air pump pedal (Model Atd-7431 Series A) until saddle reaches desired position. Secure load with provided chains.
Note: DO NOT OPERATE BY AIR AND BY HAND PUMPING AT THE SAME TIME.
Ensure center gravity of load is centered on the saddle and load is stable before moving jack. An off-center
!
transmission could cause the jack to tip or ip over .
Lower saddle:
Maintain control of the rate of speed at which the load lowers at all times!
Be sure all tools and personnel are clear before
!
lowering load. Slowly engage release valve pedal!
Slowly, gently apply downward pressure to the release valve pedal.
Never use this jack as a workstation!
!
4
MAINTENANCE
Important: Use only good grade hydraulic jack oil. Avoid mixing different types of uid and NEVER use brake uid, turbine oil, transmission uid, motor oil or glycerin. Improper uid can cause premature failure of the jack and the potential for sudden and immediate loss of load. Mobil DTE 13M or equivalent recommended.
Adding oil
1. With saddle fully lowered, set jack in its upright, level position. Remove oil ller screw.
2. Fill until oil is level with the oil ller screw hole, reinstall oil ller screw.
Changing oil
For best performance and longest life, replace the complete uid supply at least once per year.
1. With saddle fully lowered, remove oil ller screw.
2. Lay the jack on its side and drain the uid into a suitable container.
Note. Dispose of hydraulic uid in accordance with local regulations.
3. Set jack in its level position.
Lubrication
1. A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that casters and pump assemblies move freely.
2. For air option models Atd-7431 Series A: When used on a daily basis, air pump model should be internally lubricated before each use. Use only good quality air tool lubricant. If no inline oiler is used, pour a teaspoon of air tool oil into the inlet of the air supply inlet. Simply operate the jack using the air feature in order to fully distribute the oil.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.
Note: Never use sandpaper or abrasive material on these surfaces!
Fill until oil is level with the oil ller screw hole, reinstall oil ller screw.
Storage
When not in use, store the jack with saddle fully lowered.
TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Jack will not lift load
Jack will lift, but not maintain
pressure
Jack will not lower after unloading • Reservoir overlled
Poor lift performance • Fluid level low
• Release valve not tightly closed
• Load is too heavy
• Release valve not tightly closed
• Hydraulic unit malfunction
• Linkage binding
• Hydraulic unit malfunction
• Ensure release valve tightly closed
• Consider higher capacity jack
• Ensure release valve tightly closed
• Discontinue use, Contact ATD Tools Tech. Service
• Ensure load is removed, then drain uid to proper level
• Clean and lubricate moving parts
• Ensure proper uid level
• Discontinue use, Contact ATD Tools Tech. Service
Jack will not lift to full extension • Fluid level low • Ensure proper uid level
5
REPLACEMENT PARTS
28
35
28
29
30
36
37
38
39
40
41
34
33
32
31
44
43
45
46
48
49
42
10
11
1
6
6
16
14
15
2
4
3
7
13
12
17
19
18
47
5
9
8
26
27
8
7
9
10
11
12
13
14
15
16
17
18
19
20
22
21
23
24
25
28
29
27
26
30
31
32
33
34
35
36
37
38
39
40
41
42
44
43
45
46
47
48
49
5
4
1
2
6
6
3
Available Parts: Please refer to the Parts drawing when ordering parts. Not all components of this kit are replace­ment items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give Model number, serial number and description below. Call or write for current pricing: Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385 Tel:(636)327-9050 Fax:(636)327-9046
Replacement Parts Illustration for Models Atd-7430 Series A and Atd-7431 Series A:
Atd-7430 Series A Replacement Parts
Atd-7431 Series A Replacement Parts
6
Replacement Parts List for Models Atd-7430 Series A & Atd-7431 Series A:
Repair Kit Contents:
Item Part No. Description Qty.
1 G360-20000-000 Leg Assembly 2
2 G360-90030-K04 Bolt Set (4 sets) 1
3 G360-90030-K02 Caster, 3" Dia. 2
4 G360-90030-K01 Caster w/ Brake 2
5 5105-08015-000 Socket Head Bolt 1
6 4200-03500-000 Tilt Screw Assy. 2
7 G360-40000-000 Saddle Head Assembly 1
8 A070-90038-K02 Screw Assembly 2
9 G360-90009-K01 Vent Screw Assembly 1
10 G390-20000-000 Handle Assembly 1
11 G251-00007-000 Handle Grip 2
12 5104-10040-000 Bolt 1
13 5206-00010-000 Nylon Nut 1
14 G390-10005-000
15 5405-07027-000
16 5405-02018-000
17 G390-30000-000 Lift Pedal 1
18 5405-12070-000 Axle 1
19 5405-02028-000 Retaining Pin 1
20 G831-00002-000
21 G360-10003-000
22 G360-10002-000
23 G360-16000-000
24 G360-17000-000
25 5308-00120-000
26 G390-41000-000 Nylon Strap Assy 1
27 5102-10016-000 Bolt 1
Release Valve Pedal
(2pc. for Atd-7431 Series A)
(2pc. for Atd-7431
Pin
Series A)
Retaining Pin
(2pc. for Atd-7431 Series A)
Coupler, Male 1/4NPT
(Atd-7431 Series A only)
Air Hose
(Atd-7431 Series A only)
Spring
(Atd-7431 Series A only)
Hose Connector, Elbow
(Atd-7431 Series A only)
Air Motor
(Atd-7431 Series A only)
Copper Washer
(Atd-7431 Series A only)
1
1
1
1
1
1
2
1
1
Item Description Qty.
28 U-Cup, Ram 2
29 O-Ring 1
30 O-Ring 3
31 O-Ring 1
32 Back-up Washer 1
33 O-Ring 1
34 O-Ring 1
35 Filter 1
36 O-Ring 1
37 Back-up Washer 1
38 Back-up Washer 1
39 O-Ring 1
40 O-Ring 1
41 Back-up Washer 1
42 Seal 1
43 Seal 1
44 Back-up Washer 1
45 Back-up Washer 1
46 O-Ring 1
47 O-Ring 1
48 O-Ring 1
49 Back-up Washer 1
G3601S-111
(Atd-7430 Series A)
G3600S-130
(Atd-7431 Series A)
Repair Kit for Hydraulic Unit (includes parts 28 - 49)
7
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, Atd Tools Inc. will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship, or which fails to conform to any implied warranty not excluded hereby. Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to Atd Tools Inc. Warranty Service Department, 160 Enterprise Drive, Wentzville, MO 63385. Except where such limitations and exclusions are specically prohibited by applicable law, (1) the CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE, and (2) Atd Tools Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDEN- TAL DAMAGE OR LOSS WHATSOEVER, and (3) THE DURATION OF ANY AND ALL EXPRESSED AND IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO A PERIOD OF ONE (1) YEAR FROM DATE OF PURCHASE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
Atd Tools Inc.
160 Enterprise Drive, Wentzville, MO 63385
Tel: (636)327-9050 Fax: (636)327-9046 www.atdtools.com
8
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