ATAS Permashake User Manual

Installation Guide
Review and understand complete guide before beginning installation.
This guide has been prepared as sug­gested details to particular design condi­tions. Each condition has certain limitations to perform­ance, aethetics or economics. Professionals qualified to assess this information for a specific project, should deter­mine that the selection and installation are made to their requirements. ATAS cannot assume any responsibility for the actual selection and/or installation of materials. The panels, flashings and trim shown in this guide, illus­trated over solid and plumb substrate, assume that the structure has been designed and prepared in accordance with local building codes.
Permashake panels are simulated wood shakes manufactured from 29 gauge G90 galvanized steel. They are available in 6 standard colors with a Hylar 500
R
and/or Kynar 5000Rfinish. They measure 10 5/8” (nom.) x 61” (nom.) Minimum recommended roof pitch is 4:12.
Insertion tab at left end of panel
1” nom. front face with 9/16” nom. tab bent under
1/2” hem on top surface
Interlock slot on right end of panel
PANELINSTALLATION - In environments where ice and water may dam, apply ATAShield**underlayment over entire substrate. Begin installation over solid deck by applying ATA Shield
*
around perimeters of roof with a minimum of 36” coverage. Then apply ATA Guard*or appropriate underlay­ment over roof deck. Snap a vertical and horizontal line to square up the plane with the eave line. Start at the bottom left hand corner of the roof plane with a full length panel. Install shingles in a left to right manner from eave to ridge. See below for stagger methods of installation. Fasten panels to solid substrate with galvanized steel clips using a minimum of three (3) to a panel. Manufacturer recommends the use of 1” wafer head screws.
Channel trim
STEP STAGGER METHOD Each course 10” to the left of the lower course.
Channel trim
RANDOM STAGGER METHOD Cut and start each course as follows beginning at the lower left edge of the roof.
**
In areas of high winds and / or heavy snow loads, a clip is recommended every 12” with 5 clips per panel.
Section through interlocking slot at right end of panel
60” coverage
Interlock slot at right end
10-5/8”
There are twelve (12) Permashake panels packaged per carton. Approximately twenty-four (24) panels equal a square. Panels are always installed left to right and should have a minimum of three (3) anchor clips.
Gable Detail
Eave Detail
Valley Detail
1. When applying a re-roof application, cut back existing shingles and drip edging to be flush with eave and gable lines.
2. Apply A TA-Shield
**
in areas where ice & water damming can occur. Extend underlayment over fas­cia board. Install drip edge as tight as possible against the fascia trim. Space fasteners at maximum of 12” o.c. Overlap eave trim a minimum of 3”.
3. Lay a full width of ATA-Guard
*
over the eave trim. Apply butyl tape on top of drip edge and fasten starter cleat through eave trim into substrate with front face up as shown to right.
4. Install panel only after the gable closure is installed (see below). Install by sliding lower flanged edge between starter cleat and drip edge. Square the panel in the J channel at the gable edge and fas­ten with clips and a 1” wafer head screw.
1. Install drip edge over ATA-Guard
*
2. Apply sealant along drip edge as shown to the right. Lay the channel trim along the gable edge. Overlap channel at a minimum of 2” to 4”.
3. Align the first shingle into the J channel and snap a line across the roof plane. (See panel installation section)
1. Install ATA-Shield**18” up both sides of the valley line.
2. Install the valley pan and clip fasten through the substrate at 24”-0” o.c.
3. Lay shingles onto the valley pan maintaining at least 3” clearance from the valley’s center.
Underlayments: ATA-Shield** is the recommended self adhesive underlayment for eaves, sidewall and any critical areas exposed to ice damming and extensive water run off. Available in 65’-8” x 39-3/8” rolls (2000 sq. ft. per roll).
Underlayments: ATA-Guard* is a polyolefin based, 100% asphalt free, high strength reinforced roofing underlayment for use beneath metal roofing on steep slope applications. 1000 sq. ft. per roll at 48” wide.
ATA-Shield
**
#10 x 1” Wafer Head Screws
Permashake Panel
ATA-Guard
*
3” Nom.
HCP903 Anchor Clips
HSA800 Valley Pan
Permashake Panel
HSA200 Channel Trim
Butyl Tape
HSA112 Drip Edge
#10 x 1” Wafer Head Screws
ATA-Guard
*
Permashake Panel
ATA-Guard
*
ATA-Shield
**
HSA113 Starter Cleat
HSA112 Drip Edge
Butyl Tape
Fascia
#10 x 1” Wafer Head Screws
Hip & Ridge Detail
Headwall Detail Shed Ridge Detail
Hip and ridge applications are handled in the same manner.
1. Install roof panels to meet at hip or ridge. (Depending on roof geometry and run of roof, the top panel may have to be cut along the length of panel.
2. Lay a 6” strip of closure tape across hip/ridge line.
3. Lay cap on roof and chalk a line to mark placement of butyl sealant tape.
4. Secure the cap with a 2” x 5/16” painted/gas­keted screw approx. 2’-0” o.c.
Ridge caps can accommodate standard ridge venting products. Refer to venting manufactur­er’s instructions and local building code require­ments.
Note: For hip applications, fasten the caps to the high point on the shingle in order to avoid dimpling, and make sure the screw penetrates the cap through the butyl sealant tape into the solid substrate.
1. Install metal shingles up to the headwall. Shim the panel if necessary as shown above..
2. Lay headwall trim over the shingles while insuring that the perpendicular section is flush against the headwall. use double faced caulk tape between the panel and trim assemblies.
3. Apply counterflashing over the headwall trim as required, or install wall paneling.
Reglet
HSA980 Counterflashing
Appropriate Anchor Fastener
HSA510 Headwall Trim
2” Hex Head Screw w/washer
Permashake Panel
#10 x 1” Wafer Head Screw
Anchor Clip
2” Hex Head Screw w / washer
HSA342 Shed Ridge
2” Hex Head Screw w / washer
Anchor Clip
ATA-Guard*
Butyl Tape
#10 x 1” Wafer Head Screw
ATA-Guard*
Permashake Panel
HSA302 Short hip cap pieces
Panels cut to meet at hip line
Locate fasteners here
Hip cap bent to hip angle and two interlocking tabs bent up to allow fastening - bend these two tabs down again after applying the fasteners.
Hip Line
ATA-Guard
*
ATAS Permashake Panel
HSA200 Channel Trim
2” lap
Prevailing Wind Direction
HSA301 Short ridge cap pieces
Start applying ridge cap shingles at this end.
1. Install metal shingles up to the shed ridge peak. Shim panel if necessary as shown above.
2. Place double faced caulk tape just inside hem of Shed Ridge Trim. Fit trim to peak. Fasten through tape and shingle into solid substrate. Use 2” x 5/16” painted / gasketed screws.
3. Front face fasten Shed Ridge Peak Trim to facade.
Pipe Detail
Step 1
Cut on the proper pipe diam-
eter marked on the
flashing.
Step 2
Position over pipe and slide
down the pipe.
Step 3
Apply polyurethane sealant to
the bottom of the base.
Step 4
Mold the flexible base to
the panel contours.
Step 5
Fasten with 1/4” x
1-1/8” drilling
fastener every 1-
1/2” around the
base.
Pipe drawings provided by Triangle Fasteners
Tools and Rules:
Basic Equipment Required: Tie-off ropes, safety harness, long level, ladders, scaffolding with approved planking, extension cords with approved ground plugs and services. Additional Tools: Metal folding tool, hammer, chalk line, measuring tape, metal cut­ting tools - nibblers, drills, hacksaw, utility knife, pop-rivet gun, caulking guns, layout and combination square, C clamps, sheet metal shears (including RH, LH, straight and overhand). Power driven screw gun with proper bits, depth-setting nosepiece, vari­able speed.
Choose the correct equipment and tools to do the job in a safe manner. Wear safety gear and follow OHSA require­ments.
Follow these simple rules:
1. Never cut the panels with an abrasive cut-off wheel or torch, as this will damage the finish.
2. Do not weld the trim or panels.
3. Remove any small burrs left by cutting, screwing or drilling.
4. Remove protective masking immediately after trim is installed.
5. Caution should be taken when unloading the panels to prevent damage.
6. Use appropriate screws for the type of underlayment and long enough to fully penetrate and secure the panel.
7. The stored materials should be kept dry.
8. Do not cut on finished roof. Remove all drill spirals, chips and dust immediately.
9. Seal neoprene closures and soft cell foam by applying appropri­ate sealant to both surfaces.
10. Put appropriate sealant/butyl tape between overlapping trims.
11. Overlap trims in a manner not to impede the flow of water.
For further information or assistance, contact our Residential Product Support at 877-286-3320
©2004 Accel Roofing Products. All rights reserved. Permashake is a tradename owned by ATAS International, Inc.
ATAS International, Inc.
Corporate Office 6612 Snowdrift Road
Allentown, PA 18106
Sidewall Detail
1. Install ATA-Shield** along roof plane and up side­wall.
2. Install step flashing tight against the sidewall.
3. Install the panel up to the wall. Fasten the panel as close to the wall as possible without penetrating the step flashing.
4. Install the sidewall cap and fasten in place.
5. If the wall treatment is siding, it should lay over the sidewall trim. If brick or stucco, a reglet should be used with counterflashing to seal. Be sure to seal reglet.
Note: Step flashing is designed to drain onto the top side of lower panel. The panel that overlaps step flashing should be notched to allow water to drain out.
Note Regarding Trim Details
The application of flashing and trim requires a detailed approach. Consideration should be given to the roof’s geometry and course it creates for water run-off. Location of gutters and the use of snow retention systems should also be considered. Proper planning regarding the sequence of material overlap is critical. Sealants, such as butyl tapes and tripolymers, should be used at overlapping trim edges, in conjunction with exposed fasteners, and to seal flashings. All fasteners should be properly tightened and not over driv­en at an angle. Fasteners that are to loose can “back out” over time. An overdriven fastener may cause a depression in the material, which be comes a collection point for standing water.
Appropriate Anchor Fastener
Sealant in Reglet
HSA980 Counterflashing
ATA-Guard
*
HSA410 Sidewall Cap
HSA400 Step Flashing
Permashake Panel
(610) 395-8445
LAT240 C3M804
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